Energy-saving rolling rotor type compressor
Technical field
The utility model belongs to the Compressor Technology field, is specifically related to rolling rotor type compressor.
Background technique
Compressor is the core component of refrigerated air-conditioning system, and its effective energy-saving run effectively utilizes degree that significance is arranged for the energy of system.According to thermodynamic theories, operation working medium is made the power maximum that isentropic Compression consumes in the compressor, and the power that isothermal compression consumed is minimum, and changeable compression (1 < n < k) consumed power falls between.Consider that from reducing refrigeration compressor energy consumption angle best refrigeration agent scheme is to adopt isothermal compression.Because refrigerant gas can't in time distribute at the heat that compression process produces; The practical work process of existing refrigeration compressor approaches constant entropy; The compressor wasted work is very big, and delivery temperature is also very high, and too high exhaust gas heat has increased the condensation load of cooling cycle system simultaneously.Carry out according to the isothermal path if can realize the refrigeration agent compression process, can effectively reduce compressor power input consumption, suppress excessive discharge temperature and then reduce the condensation load in the refrigeration system.But,, can force refrigeration agent to get into liquid phase region if directly gaseous refrigerant in the refrigeration compressor is directly carried out isothermal compression; " Wet Compression " phenomenon promptly occurs, produce the inner liquid hit phenomenon of compressor cylinder, meeting Shock Compression parts when serious; Cause machine breakdown, be not allowed to.Can only manage to come the farthest temperature of reduction compression chamber inner refrigerant through the temperature that reduces compressor complete machine and parts thereof, thus the approximate effect of acquisition and isothermal compression process.Rolling rotor type compressor is widely used in family expenses and business air conditioner, refrigeration system, is a kind ofly to rely on the eccentric rolling piston that is provided with in the cylindrical shape cylinder, to make rolling motion and the to-and-fro motion with the contacted blade of rolling piston realizes the refrigeration compressor that gaseous refrigerant compresses.At present the compressor application of vertical small-sized totally-enclosed formula structure is extensive, and its main composition comprises: liquid-storage container, seal casinghousing and be arranged at motor and the press part in the seal casinghousing.Wherein, cylinder is the core of press part.Existing technology has pin perforate countercylinder inside on cylinder head directly to spray into the type of cooling that liquid refrigerant carries out the cylinder compresses process, causes compressor inside the danger of liquid hammer to occur but this type scheme has excessive hydrojet in implementation process.
Summary of the invention
The utility model is through introducing the part low-temperature refrigerant in the refrigeration system; Press part structure in original housing is being carried out under the prerequisite of architecture advances; The compressor cylinder parts are carried out external refrigeration to be handled; Remove the heat that produces in the refrigerant gas compression process in a large number, can reach the effect close, effectively reduce the energy consumption of rotor-type compressor with the isothermal compression process; The purpose of the utility model is through architecture advances a kind of energy-saving rolling rotor type compressor to be provided.
Concrete architecture advances technological scheme is following:
Energy-saving rolling rotor type compressor comprises the housing 7 of cylindrical tube shape, is axially arranged with bent axle 1 in the housing 7, and a side of bent axle 1 is provided with the motor of being made up of rotor 10 and stator 9, is provided with upper cylinder cover 2, piston 4 and following cylinder cap 5 on the opposite side of bent axle 1 successively; The outer cover of piston 4 is provided with cylinder 6, and cylinder 6 is a ring-type, and a side periphery is provided with projection; Be respectively equipped with perforation intakeport 6.1 and blade groove radially on the projection one side cylinder 6, be provided with blade 15 in the blade groove, the inner of blade 15 closely contacts with the excircle of piston 4; Blade 15 is separated into two air aspiration cavitys and exhaust cavity with cylinder 6; Wherein air aspiration cavity is connected with intakeport 6.1; Be provided with a relief opening 6.4 near leaf position on cylinder 6 inner circumferences of exhaust cavity side, the axial end of the cylinder 6 corresponding with upper cylinder cover 2 is provided with heat exchange groove 6.2, and an end of heat exchange groove 6.2 is being communicated with intakeport 6.1; The other end is connected with drainage tube 8, and the other end of drainage tube 8 extends housing 7 outsides.
Said heat exchange groove 6.2 is the big semicircle arcuation, and is positioned at the periphery of the axial end of cylinder 6, the drainage tube 8 that is communicated with heat exchange groove 6.2 along the projection place of cylinder 6 to overhanging; Said drainage tube 8 center lines, relief opening 6.4 centers and cylinder 6 centers are on same radial direction.
The useful technique effect of the utility model embodies in the following areas:
1, the utility model is through arranging the heat exchange groove on cylinder block; Utilize liquid refrigerant and casing outer wall in the groove to carry out heat exchange from refrigeration system; Reduce the cylinder wall surface temperature, remove the production heat of gas in the jar compression process, force compressor operation to change to the isothermal mode;
2, the refrigerant inlet of cylinder heat exchange groove is near the cylinder exhaust side, and the refrigerant outlet of heat exchange groove is communicated with the cylinder suction mouth, guarantees that groove inner refrigerant and cylinder inner refrigerant carry out reverse heat exchange;
Only need set up one section throttling arrangement to condenser ends liquid level below part of liquid container (or in the system) when 3, adopting the rolling rotor type compressor of new structure press part to incorporate refrigeration system into gets final product;
4, the utility model compressor can effectively reduce the compressor consumed power, reduces delivery temperature, realize energy-efficient operation through traditional rolling rotor type compressor inner casing is carried out cooling processing.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the partial enlarged drawing of Fig. 1.
Fig. 3 is the A-A sectional view of Fig. 2.
Fig. 4 is the B-B sectional view of Fig. 2.
Sequence number is following among Fig. 1-4: 1-bent axle, 2-upper cylinder cover, 3-bolt, 4-piston, cylinder cap under the 5-; The 6-cylinder, 6.1-intakeport, 6.2-heat exchange groove, 6.4-relief opening, 7-housing; The 8-drainage tube, 9-stator, 10-rotor, 11-baffler, 12-upper shell cover; The 13-outlet pipe, 14-lower cover, 15-blade, 16-sucking pipe.
Embodiment
Below in conjunction with accompanying drawing, the utility model is done to describe further through embodiment.
Referring to Fig. 1, energy-saving rolling rotor type compressor comprises the housing 7 of cylindrical tube shape, and the upper end of housing 7 is connecting upper shell cover 12, and outlet pipe 13 is housed on the upper shell cover 12, and the lower end of housing 7 is connecting lower cover 14.Be axially arranged with bent axle 1 in the housing 7; The motor of being made up of rotor 10 and stator 9 is installed on one side of bent axle 1; Upper cylinder cover 2, piston 4 and following cylinder cap 5 are installed on the opposite side of bent axle 1 successively, and the outer cover of piston 4 is equipped with cylinder 6, is provided with sucking pipe 16 with cylinder 6 corresponding shell 7 one sides.Cylinder 6 is a ring-type, and a side periphery is provided with projection; Offer perforation intakeport 6.1 and blade groove radially on the projection one side cylinder respectively; Blade 15 is housed in the blade groove; The inner of blade 15 closely contacts with the excircle of piston 4; Blade 15 is separated into air aspiration cavity and exhaust cavity with cylinder 6, and wherein the air aspiration cavity side is connected with intakeport 6.1, is provided with a relief opening 6.4 near leaf position on the inner circumference of the cylinder 6 of exhaust cavity side.Upper cylinder cover 2, cylinder 6 and following cylinder cap 5 are fixed together through a plurality of bolts 3 that axially are uniformly distributed with.Baffler 11 is installed on the upper cylinder cover 2; Offer heat exchange groove 6.2 on the periphery of the axial end of the cylinder 6 corresponding with upper cylinder cover 2; Heat exchange groove 6.2 is the big semicircle arcuation; One end of heat exchange groove 6.2 is being communicated with intakeport 6.1, and the other end is connected with drainage tube 8, and the other end of drainage tube 8 extends housing 7 outsides along the projection place of cylinder 6.
The compressor of the utility model is introduced heat exchange groove 6.2 with the refrigeration system condenser ends part liquid level below part of liquid container (or in the system) high pressure low temperature refrigeration agent throttling step-down after becoming liquid through drainage tube 8, and countercylinder 6 cools off.This part refrigeration agent heat absorption evaporation imports the cylinder 6 inner compression processes of participating in after be communicated with the heat exchange groove 6.2 of the intakeport 6.1 of cylinder.Stoped of the heat transmission of the high-temperature exhaust air of compressor inner casing 6 outsides to gas in the jar owing to being provided with of heat exchange groove 6.2 is effective; Obvious when the drainage refrigeration agent is flowed through in the heat exchange groove 6.2 on the axial end of cylinder 6 to the gas in the jar cooling effect, force cylinder inner refrigerant compression process convergence isothermal.Reverse heat exchange is carried out by the air-breathing refrigeration agent that carries out cyclic process to exhaust in drainage refrigeration agent in the heat exchange groove 6.2 of cylinder 6 and cylinder 6 inside; Import the intakeport 6.1 of cylinder 6 behind the drainage refrigeration agent absorption heat; Kept the pressure reduction at drainage tube 8 two ends, the drainage circulation is able to trouble-free operation; Heat exchange groove 6.2 ends are communicated with intakeport 6.1 vertical angles of cylinder, and with intakeport 6.1 small vertical interference are only arranged on heat exchange groove 6.2 depth directions, can not destroy the inspiratory flow pulsation, cause the inspiratory flow loss.
When using the compressor of this structure cylinder to allocate refrigeration system into, only need set up one section drainage system (capillary tube controlled) like caliber.This section drainage throttling arrangement connects the drainage tube interface that the refrigeration system condenser ends liquid level below part of liquid container (or in the system) and compressor housing pick out.The drainage part refrigeration agent that gets into hermetic compressor through the liquid refrigerant after the throttling cooling is not contributed system's refrigerating capacity, but has participated in the gas compression processes in the cylinder, the part wasted work that needs to consume compressor.Through the control to drainage throttling arrangement flow, caliber, the compression wasted work of drainage refrigeration agent is wanted much less with respect to the saving merit of the nearly isothermal compression process of refrigeration agent.Therefore, through the layout of drainage refrigerant circulation loop, can effectively promote the performance of compressor and refrigeration system.Simultaneously, because approximate isothermal compression realization process, compressor exhaust temperature also significantly reduces, and is that existing rolling rotor type compressor and a whole set of refrigeration system are carried out the feasible program that efficiency promotes.