CN202251604U - Controllable air energy storage type buffer - Google Patents
Controllable air energy storage type buffer Download PDFInfo
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- CN202251604U CN202251604U CN2011202641191U CN201120264119U CN202251604U CN 202251604 U CN202251604 U CN 202251604U CN 2011202641191 U CN2011202641191 U CN 2011202641191U CN 201120264119 U CN201120264119 U CN 201120264119U CN 202251604 U CN202251604 U CN 202251604U
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- high pressure
- pressure cylinder
- air cylinder
- pressure air
- cylinder
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Abstract
The utility model discloses a controllable air energy storage type buffer, which comprises a low pressure air cylinder and a high pressure air cylinder. A valve end cover is arranged between the low pressure air cylinder and the high pressure air cylinder. A piston and a piston rod are arranged in a cylinder body of the low pressure air cylinder, the high pressure air cylinder only consists of a high pressure air cylinder body, and a heat exchanger pipeline is arranged in the high pressure air cylinder. The heat exchanger pipeline is used for guaranteeing that the temperature of compressed air in the high pressure air cylinder fluctuates within a controllable range in repeated reciprocating motions. By means of the controllable air energy storage type buffer, impact kinetic energy is converted into gas potential energy and internal energy to be accumulated, and the gas potential energy and the internal energy can be released when needing, restoration of the piston rod can be achieved. The pressure of gas filled in the high pressure air cylinder is controllable, thereby guaranteeing formed buffer to reach the largest stroke of the piston rod of the low pressure air cylinder and obtaining relatively stable buffer process. The potential energy of the compressed air in the high pressure air cylinder is utilized when the controllable air energy storage type buffer resets so that other modes similar to spring resetting do not exist. Therefore, no fatigue property of the controllable air energy storage type buffer is required to be considered, and the controllable air energy storage type buffer can be applied to occasions having high frequency impact and effectively guarantees production safety.
Description
Technical field
The utility model relates to a kind of controllable gas spring buffer, is mainly used in the industrial machinery safety system.
Background technique
Since 20th century, science and technology has obtained developing rapidly, and has promoted the quick progress of modern industrial technology.And as the important front edge of modern manufacturing science, the continuous breakthrough that heavy engineering is equipped in science and technology with change down, big towards size, system complex and powerful direction develop.Therefore, under various particular surroundingss, the device and the function system of equipment large scale or sophisticated functions are the key characters of current heavy engineering equipment, and people also have higher requirement to its Security in installation and using process simultaneously.Yet in the installation and using process of heavy engineering equipment, the appearance of shock and vibration is inevitably, even great burst accident possibly occur, causes huge impact and vibration to take place.The appearance of shock and vibration not only can produce noise, also can make the connection fastening piece loosening, and the Location accuracy of device and reliability are reduced; The structural member of impact site will produce distortion, reduce the working life of engineer equipment, serious impact even cause expendable permanent damage; Simultaneously, the generation of impact shock also can cause the prolongation of engineer equipment dust cycle.Therefore, develop a kind of have the simultaneously good buffering and the xegregating unit of isolation property,, become the new direction of field of engineering technology development with the safety reliability of effective raising engineer equipment, the working life of prolongation engineer equipment.
Damping device is to prevent that machinery from rigid collision a kind of safety installations commonly used taking place in running; Its function mainly is to play buffer function at the movement travel terminal; Prolong the action time of impulsive load, absorb and transform the kinergety of impulsive load, thereby reduce the harmful effect that mechanical shock causes equipment as far as possible; Just be widely used at present, mainly be used in the various middle-size and small-size industrial machinery safety system that impact force is less, striking velocity is slower.
The modern heavy-duty engineer equipment has characteristics such as impact force is big, speed is fast, and existing damping device can't meet the demands.At present; How to be occupied absolute leading position in state's internal inner ring and the accumulator market by foreign brand name; But be used for the impact of the big mass motion object of absorption rate≤5 m/s more; In a single day the quality of object and movement velocity change just needs type selecting, purchase and installation again, and majority all is to use mechanical self-locking device in the buffer product, and damper piston need be opened the self-locking device completion by external force and reset; For the repeated stock of the medium and small quality of large scale industry machinery, high-speed moving object, the existing market product all can't be accomplished effectively buffering and accumulation of energy basically.
The model utility content
The utility model technical problem to be solved is to overcome existing above-mentioned deficiency in the existing technology; And a kind of controllable gas spring buffer is provided, and be a kind of more high performance damping device, can tackle the repeated stock of little quality and high-speed moving object; To prevent that machinery from rigid collision taking place in running; Effectively reduce the influence that heavy equipment brings when shock and vibration, improve the security and stability of modern heavy-duty engineer equipment, ensure production safety.
The utility model solves the problems of the technologies described above the technological scheme that is adopted: a kind of controllable gas spring buffer; Comprise high pressure cylinder that uses as accumulator and the low-pressure cylinder of carrying out buffer function; Between high pressure cylinder and the low-pressure cylinder valve ending cover is set; It is characterized in that piston and piston rod are set in the low-pressure cylinder cylinder body, high pressure cylinder only is made up of the high pressure cylinder cylinder body, and high pressure cylinder is used to store and is compressed pressurized gas in the low-pressure cylinder; Simultaneously in the high pressure cylinder heat exchange manifold is housed, can ensures that controlled spring buffer pressurized gas temperature in to-and-fro motion mesohigh cylinder repeatedly fluctuates in controlled range.
The described valve ending cover of the utility model is provided with low paramount valve and high extremely low valve.
Be provided with monitoring module in the utility model high pressure cylinder, the high pressure cylinder cylinder body is provided with gas ducting and disappointing pipeline.
On the utility model piston magnet ring is housed, low-pressure cylinder cylinder body arranged outside has Test coil, carries out piston rod position and detects.
Be provided with cushion pad in the cylinder in the utility model low-pressure cylinder cylinder body, the low-pressure cylinder cylinder cap is provided with the outer cushion pad of cylinder.
The beneficial effect of the utility model is: through regulating the inflation pressure of controllable gas spring buffer high pressure cylinder; Can tackle the high speed impact of quality from speed≤70 m/s of several kilograms to several tons object; Impact kinetic energy is converted into the potential energy of gas and interiorly can carry out accumulation of energy; The moment at needs slowly discharges, and accomplishes resetting of controllable gas spring buffer piston rod.Because inflation pressure is adjustable in the high pressure cylinder, when the object of reply different quality and movement velocity impacts, can guarantee to cushion the range that formation reaches the low-pressure cylinder inner piston rod, buffering course is steady relatively.What use when the controllable gas spring buffer resets is the potential energy of pressurized gas in the high pressure cylinder, does not exist spring-like to reset and waits other pattern, therefore need not consider its fatigue characteristic, can be used for having the occasion of high frequency time impact, effectively ensures production safety.
Description of drawings
Fig. 1 is the utility model embodiment's a structural representation.
Fig. 2 is the utility model embodiment's a buffering working procedure.
Fig. 3 is the utility model embodiment's a piston rod reseting procedure.
Among Fig. 1: base 1, signal cable 2, fixing bolt 3, high pressure cylinder cylinder body 4, pipeline 5 loses heart; Valve ending cover 6, low paramount valve 7 (low-pressure cylinder 19 → high pressure cylinder 22), cushion pad 8 in the cylinder, Test coil 9, low-pressure cylinder cylinder body 10; Piston 11, seal ring 12, magnet ring 13, linear bearing 14, low-pressure cylinder cylinder cap 15; The outer cushion pad 16 of cylinder, piston rod 17, rigid collision pad 18, low-pressure cylinder 19 is high to low valve 20 (high pressure cylinder 22 → low-pressure cylinder 19); Cooling line 21, high pressure cylinder 22, gas ducting 23, monitoring module 24.
Embodiment
Referring to Fig. 1; The utility model embodiment controllable gas spring buffer comprises high pressure cylinder 22 and low-pressure cylinder 19 and corresponding appurtenances, and low-pressure cylinder 19 is carried out buffer function; High pressure cylinder 22 uses as accumulator; Between high pressure cylinder 22 and the low-pressure cylinder 19 valve ending cover 6 is housed, piston 11 only moves low-pressure cylinder cylinder body 4 in piston rod 17, and high pressure cylinder 22 is used to store in the low-pressure cylinder 19 and is compressed pressurized gas.
The described valve ending cover 6 of present embodiment is provided with low paramount valve 7 and high extremely low valve 20, is used for controlling low-pressure cylinder 19 gases flowing and high pressure cylinder 22 gases flowing to low-pressure cylinder 19 to high pressure cylinder 22 respectively.
Be provided with monitoring module 24 in the present embodiment high pressure cylinder 22, be used for detecting the air pressure in the high pressure cylinder cylinder body 4, high pressure cylinder cylinder body 4 is provided with gas ducting 23 and disappointing pipeline 5, makes that the interior inflation pressure of high pressure cylinder is adjustable.
Magnet ring 13 is housed on the present embodiment piston 11; Magnet ring 13 is used with the Test coil 9 of low-pressure cylinder cylinder body 4 arranged outside; Carry out piston rod 17 position probing; Be provided with cushion pad 8 in the cylinder in the low-pressure cylinder cylinder body 4, low-pressure cylinder cylinder cap 15 is provided with the outer cushion pad 16 of the cylinder that prevents rigid collision.
Fig. 2 is the utility model embodiment's a buffering working procedure.In the present embodiment buffering working procedure; To the motion of high pressure cylinder 22 directions, gas is compressed piston rod 17 in low-pressure cylinder 19 cavitys from low-pressure cylinder 19, and low paramount valve 7 is often opened; High normally closed to low valve 20, the gas after the compression gets in the high pressure cylinder 22 through low paramount valve 7 place passages.Piston rod 17 moves near in its limit position cylinder during cushion pad 8, and low paramount valve 7 is closed, and this moment is limited because of the gas that has in the low-pressure cylinder 19, piston rod 17 stop motion after of short duration resilience.
Fig. 3 is the utility model embodiment's piston rod 17 reseting procedures.In present embodiment piston rod 17 reseting procedures, to the motion of low-pressure cylinder 19 directions, gas is slowly discharged piston rod 17 in high pressure cylinder 22 cavitys from high pressure cylinder 22; Low paramount valve 7 is normally closed, highly often opens to low valve 20 is angled, and pressurized gas get in the low-pressure cylinders 19 to low valve 20 place passages through high; When piston rod 17 moves near its overhanging limit position; Regulate high open angle, slowly be inflated in the low-pressure cylinder 19, treat that low-pressure cylinder 19 internal pressures reach designing requirement to low valve 20; High closes piston rod 17 completion that resets to low valve 20.
The simple deformation of the utility model technical characteristics or technological scheme and combination should be thought the protection domain that falls into the utility model.
Claims (5)
1. controllable gas spring buffer; Comprise low-pressure cylinder and high pressure cylinder; Between high pressure cylinder and the low-pressure cylinder valve ending cover is set; It is characterized in that: piston and piston rod are set in the low-pressure cylinder cylinder body, and high pressure cylinder only is made up of the high pressure cylinder cylinder body, and heat exchange manifold is housed in the high pressure cylinder.
2. controllable gas spring buffer according to claim 1 is characterized in that: described valve ending cover is provided with low paramount valve and high extremely low valve.
3. controllable gas spring buffer according to claim 1 is characterized in that: be provided with monitoring module in the high pressure cylinder, the high pressure cylinder cylinder body is provided with gas ducting and disappointing pipeline.
4. controllable gas spring buffer according to claim 1 is characterized in that: magnet ring is housed, low-pressure cylinder cylinder body arranged outside Test coil on the piston.
5. controllable gas spring buffer according to claim 1 is characterized in that: be provided with cushion pad in the cylinder in the low-pressure cylinder cylinder body, the low-pressure cylinder cylinder cap is provided with the outer cushion pad of cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202641191U CN202251604U (en) | 2011-07-25 | 2011-07-25 | Controllable air energy storage type buffer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202641191U CN202251604U (en) | 2011-07-25 | 2011-07-25 | Controllable air energy storage type buffer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202251604U true CN202251604U (en) | 2012-05-30 |
Family
ID=46112850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202641191U Expired - Fee Related CN202251604U (en) | 2011-07-25 | 2011-07-25 | Controllable air energy storage type buffer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202251604U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520371A (en) * | 2017-07-27 | 2017-12-29 | 宁波思进机械股份有限公司 | The scissors pull bar resetting means and repositioning method of cold headers cutting mechanism |
| CN110542348A (en) * | 2019-10-08 | 2019-12-06 | 株洲时代新材料科技股份有限公司 | Pressure-release reverse buffer and method for reversing recoil of buffer |
-
2011
- 2011-07-25 CN CN2011202641191U patent/CN202251604U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520371A (en) * | 2017-07-27 | 2017-12-29 | 宁波思进机械股份有限公司 | The scissors pull bar resetting means and repositioning method of cold headers cutting mechanism |
| CN110542348A (en) * | 2019-10-08 | 2019-12-06 | 株洲时代新材料科技股份有限公司 | Pressure-release reverse buffer and method for reversing recoil of buffer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20180725 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |