CN202245249U - Long-tube gas cylinder drying tower - Google Patents
Long-tube gas cylinder drying tower Download PDFInfo
- Publication number
- CN202245249U CN202245249U CN2011203517539U CN201120351753U CN202245249U CN 202245249 U CN202245249 U CN 202245249U CN 2011203517539 U CN2011203517539 U CN 2011203517539U CN 201120351753 U CN201120351753 U CN 201120351753U CN 202245249 U CN202245249 U CN 202245249U
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- support body
- carry
- turning rack
- bottle moving
- frame
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Abstract
The utility model relates to a long-tube gas cylinder drying tower, which is mainly characterized in that: the front end of a frame body of an overturning frame is connected with a base of the overturning frame through an overturning shaft; the lower end of an overturning oil cylinder is connected with a foundation, and the upper end of the overturning oil cylinder is connected with the frame body of the overturning frame; a lifting conveying frame body is arranged in the frame body of the overturning frame; two lifting oil cylinders are fixed on the frame body of the overturning frame, and two lifting guide mechanisms are arranged in the lifting conveying frame body; a conveying motor is fixed on the lifting conveying frame body, and a chain wheel on the conveying motor is connected with a chain wheel on a conveying wheel on the lifting conveying frame body through a chain; a bottle-poking oil cylinder of a bottle poking frame is fixed in the frame body of the overturning frame; and a water pouring and drying pipeline system comprises a compressed air pipeline one-way valve, a steam pipeline one-way valve, a compressed air pipeline high-temperature electromagnetic valve and a steam pipeline high-temperature electromagnetic valve. The long-tube gas cylinder drying tower disclosed by the utility model can realize electrification and automation of all operations and has the advantages of greatly reducing the labor intensity of operation personnel and increasing the safety of all the operations.
Description
Technical field
The utility model belongs to pressure container detection technique field, specifically relates to a kind of long tube gas cylinder pouring and inner dry dedicated accessory tool.
Background technology
The long tube gas cylinder is a kind of pressure container that is applied to the pressure gas accumulating, and the quality quality of long tube gas cylinder is directly connected to people's personal safety and property safety, must detect before it dispatches from the factory.Gas cylinder outside measurement method water test is one of existing detection means commonly used.After accomplishing the outside measurement method water test, must immediately long tube gas cylinder in-to-in water be outwelled, and carry out the inside drying immediately, to avoid long tube gas cylinder inside seriously to get rusty and to influence product design.And the long tube gas cylinder is being carried out in pouring and the inner dry run, must carry the long tube gas cylinder, operation such as upset.Because long tube gas cylinder workpiece is oversize, reaches more than 10 meter, weight is near 10 tons when filling water, and operation easier is very big.At present, under the situation that does not have special-purpose conveying, turning device, the safety of operating process can not get ensureing, and efficient is low, labour intensity is big.
The long tube gas cylinder carries out in pouring and the inner dry process after accomplishing the water test process, can only rely on large-scale lifting device such as driving to accomplish the transportation of test long tube, upset or the like work.
Summary of the invention
The purpose of the utility model is to overcome above-mentioned weak point; Thereby a kind of long tube gas cylinder drying tower is provided; This drying tower is the pouring of long tube gas cylinder and the auxiliary mould that inner drying provides a kind of specialty, accomplishes the conveying of test long tube gas cylinder, the work such as upset, the pouring of testing long tube and inner drying of test long tube gas cylinder; Can reduce the long tube gas cylinder greatly and carry out the labour intensity in pouring and the inner dry run, improve the ongoing safety of test greatly, simultaneously, for the automation of whole operation process control provides equipment support.
The technical scheme that provides according to the utility model: long tube gas cylinder drying tower comprises that turning rack base, turning rack support body, up-down guiding mechanism, hoist cylinder, overturning oil cylinder, up-down carry support body, bottle moving frame, carry motor, afterbody bracing frame;
Said turning rack base links to each other with ground; Said turning rack support body front end links to each other with the turning rack base through trip shaft, and afterbody supports through the afterbody bracing frame; Said overturning oil cylinder lower end links to each other with ground, and the upper end links to each other with the turning rack support body; Said up-down carries support body to place the turning rack support body; Two hoist cylinders are fixed on the turning rack support body, place the front and back ends of turning rack support body respectively, will go up and down to carry support body to support; Two up-down guiding mechanisms place and go up and down to carry in the support body; Jacking through hoist cylinder with reset, match with the up-down guiding mechanism, carry motor to be fixed on and go up and down to carry on the support body, will carry through chain that the sprocket wheel on the delivery wheel links to each other on sprocket wheel and the conveying support body that goes up and down on the motor; The bottle moving oil cylinder of said bottle moving frame is fixed in the turning rack support body, and the jacking through its bottle moving oil cylinder and resetting goes up and down to carry the test long tube gas cylinder on the support body to transfer to side direction with being positioned over, and carries to the frock of next operation;
The dry pipeline system of pouring is divided into compressed air line and steam line, and compressed air line check valve one end is connected with the compressed air line high-temperature solenoid valve through compressed air line; The compressed air line check valve other end is connected with steam line check valve one end through pipeline, and the steam line check valve other end is connected with the steam line high-temperature solenoid valve through steam line.
Said up-down guiding mechanism is made up of up-down axis of guide pressing plate, the up-down axis of guide, copper sheathing pressing plate, orienting sleeve overcoat and copper sheathing; Said up-down axis of guide pressing plate respectively is provided with one at the two ends of the up-down axis of guide; With turning rack support body bolted connection; The up-down axis of guide is fixed, and the orienting sleeve overcoat is fixed with going up and down to carry support body, and copper sheathing is embedded in the orienting sleeve overcoat; The copper sheathing pressing plate and the conveying support body bolted connection that goes up and down are fixed copper sheathing.
Said up-down carries support body to be made up of body frame body, feeding axle, conveying wheel carrier, sprocket wheel, delivery wheel, bearing seat, chain and hoist cylinder Connection Block; Said hoist cylinder Connection Block is fixed on the body frame body, and realization is connected with hoist cylinder; Delivery wheel is connected with bearing seat through feeding axle, is fixed by bolts to carry on the wheel carrier, carries wheel carrier to connect the body frame body with bolt; Carry adjacent with the both sides respectively sprocket wheel of sprocket wheel on the motor to be connected, constitute complete driving system through chain.
Said bottle moving frame is made up of turnover bracket, upset bearing pin, bottle moving frame, connection bearing pin, bottle moving oil cylinder and bottle moving oil cylinder mount pad; Said turnover bracket is fixed on the turning rack support body, is connected with the bottle moving frame through the upset bearing pin; Bottle moving oil cylinder mount pad is fixed on the turning rack support body, and the bottle moving oil cylinder is realized fixed installation through bottle moving oil cylinder mount pad, is connected with the bottle moving frame through connecting bearing pin.
The utility model compared with prior art, advantage is:
1, the utility model realized the long tube gas cylinder the operations of pouring and inner dry run by the utility model in each physical construction realize; Operations such as artificial lifting have been avoided; Greatly reduce the working strength of operating personal, improved the safety of operating process greatly.
2, can be through research to long tube gas cylinder pouring and inner dry technological process; Use the utility model and cooperate the sensor of each position; PLC capable of using controls the whole operation process comprehensively; Improve the automation of operation degree greatly, further reduce the working strength of operating personal, improve the stability and the safety of process control.
Description of drawings
Fig. 1 is the structural front view of the utility model mechanical device.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is an A-A cross sectional view among Fig. 1.
Fig. 4 is the dry pipeline systematic schematic diagram of pouring.
Fig. 5 is the constructional drawing of up-down guiding mechanism.
Fig. 6 carries the structural front view of support body (containing delivery wheel) for upgrading.
Fig. 7 is that the A of Fig. 6 is to view.
Fig. 8 is the bottle moving frame constructional drawing of (containing the bottle moving oil cylinder).
The specific embodiment
Below in conjunction with concrete accompanying drawing and embodiment the utility model is described further.
Like Fig. 1～shown in Figure 4, the utility model mainly by turning rack base 1, turning rack support body 2, up-down guiding mechanism 3, hoist cylinder 4, overturning oil cylinder 5, go up and down to carry support body (containing delivery wheel) 6, bottle moving frame (containing the bottle moving oil cylinder) 7, carry motor 8, afterbody bracing frame 9, test long tube gas cylinder 10, compressed air line high-temperature solenoid valve 11, compressed air line check valve 12, steam line high-temperature solenoid valve 13, steam line check valve 14 form.
As shown in Figure 1, said turning rack base 1 links to each other with ground; Said turning rack support body 2 front ends link to each other with turning rack base 1 through trip shaft, and afterbody supports through afterbody bracing frame 9; Said overturning oil cylinder 5 lower ends link to each other with ground, and the upper end links to each other with turning rack support body 2; Jacking through overturning oil cylinder 5 with reset, can real turning rack support body on even keel and bottleneck down, and the requirement of moving between the state of 80 ° of horizontal sextant angles.
Go up and down to carry support body (containing delivery wheel) 6 to place turning rack support body 2; 4 one groups two of hoist cylinders are fixed on the turning rack support body 2, place the front and back ends of turning rack support body 2 respectively, will go up and down to carry support body (containing delivery wheel) 6 to support; 3 one groups two of up-down guiding mechanisms place and go up and down to carry in the support body (containing delivery wheel) 6, front and back each one; Jacking through hoist cylinder 4 with reset; Match with up-down guiding mechanism 3; The elevating function of support body (containing delivery wheel) 6 can be realized go up and down carrying, the disengaging that contacts of test long tube gas cylinder 10 and turning rack support body 2 can be made, for the conveying forward or backward of testing long tube gas cylinder 10 provides condition; Carrying motor 8 to be fixed on goes up and down to carry on the support body (containing delivery wheel) 6; Through chain will carry on the motor 8 sprocket wheel with go up and down to carry support body on (containing delivery wheel) 6 sprocket wheel on the delivery wheel link to each other; Realize the transmission of power; Through carrying the forward and reverse of motor 8, can realize being placed on the conveying forward or backward of going up and down to carry the test long tube gas cylinder 10 on the support body (containing delivery wheel) 6;
The bottle moving oil cylinder of bottle moving frame (containing the bottle moving oil cylinder) 7 is fixed in the turning rack support body 2; Jacking through its bottle moving oil cylinder and resetting; Can transfer to side direction being positioned over the test long tube gas cylinder 10 that goes up and down to carry on the support body (containing delivery wheel) 6, carry to the frock of next operation;
As shown in Figure 4, the dry pipeline system of the pouring of the utility model is divided into compressed air line and steam line, and compressed air line check valve 12 1 ends are connected with compressed air line high-temperature solenoid valve 11 through compressed air line; Compressed air line check valve 12 other ends are connected with steam line check valve 14 1 ends through pipeline, and steam line check valve 14 other ends are connected with steam line high-temperature solenoid valve 13 through steam line.
Open compressed air line high-temperature solenoid valve 11, then in test long tube gas cylinder 10, feed pressurized air, can quicken the pouring process; Open steam line high-temperature solenoid valve 13, then in test long tube gas cylinder 10, feed steam, test long tube gas cylinder 10 is carried out heat drying; Compressed air line check valve 12 and steam line check valve 14 can guarantee that then pressurized air and steam do not play a reversed role in other pipeline.
As shown in Figure 5, up-down guiding mechanism 3 mainly is made up of up-down axis of guide pressing plate 3-1, up-down axis of guide 3-2, copper sheathing pressing plate 3-3, orienting sleeve overcoat 3-4 and copper sheathing 3-5.
Said up-down axis of guide pressing plate 3-1 respectively is provided with one at the two ends of up-down axis of guide 3-2, and with turning rack support body 2 bolted connections, 3-2 fixes with the up-down axis of guide, realizes itself and being connected of turning rack support body 2.Orienting sleeve overcoat 3-4 fixes with going up and down to carry support body (containing delivery wheel) 6; Copper sheathing 3-5 is embedded in the orienting sleeve overcoat 3-4; The copper sheathing pressing plate 3-3 and conveying support body (containing delivery wheel) 6 bolted connections that go up and down; 3-5 is fixed with copper sheathing, go up and down to carry support body (containing delivery wheel) 6 again in the turning rack support body 2 thereby make with copper sheathing overcoat 3-4 bonded assembly, prolongs up-down axis of guide 3-2 up-and-down movement.
Like Fig. 6～shown in Figure 7, go up and down to carry support body (containing delivery wheel) 6 mainly by body frame body 6-1, feeding axle 6-2, carry wheel carrier 6-3, sprocket wheel 6-4, delivery wheel 6-5, bearing seat 6-6, chain 6-7 and hoist cylinder Connection Block 6-8 to form.
Said hoist cylinder Connection Block 6-8 is fixed on the body frame body 6-1, can realize and being connected of hoist cylinder 4.After delivery wheel 6-5 passes through feeding axle 6-2 and bearing seat 6-6 is connected, adopt to be bolted to and carry wheel carrier 6-3, carry wheel carrier 6-3 to adopt bolt to be connected to body frame body 6-1; Sprocket wheel 6-4 partial fixing is on body frame body 6-1, as the transition sprocket wheel of power transmission; Partial fixing is on feeding axle 6-2, as the power chain that drives the delivery wheel rotation.
As shown in Figure 6, use chain 6-7, each sprocket wheel 6-4 is connected; The propulsion source of driving system carries adjacent with the both sides respectively sprocket wheel 6-4 of sprocket wheel 6-4 on the motor 8 to be connected through chain 6-7 for carrying motor 8, constitutes complete driving system.
As shown in Figure 8, bottle moving frame (containing the bottle moving oil cylinder) 7 mainly is made up of turnover bracket 7-1, upset bearing pin 7-2, bottle moving frame 7-3, connection bearing pin 7-4, bottle moving oil cylinder 7-5 and bottle moving oil cylinder mount pad 7-6.
Said turnover bracket 7-1 is fixed on the turning rack support body 2, and 7-2 is connected with bottle moving frame 7-3 through the upset bearing pin; Bottle moving oil cylinder mount pad 7-6 is fixed on the turning rack support body 2, and bottle moving oil cylinder 7-5 realizes fixed installation through bottle moving oil cylinder mount pad 7-6, is connected with bottle moving frame 7-3 through connecting bearing pin 7-4.This can be through the jacking of bottle moving oil cylinder 7-5, and 7-3 overturns with the bottle moving frame, thereby the test long tube gas cylinder 10 that will be placed on the turning rack support body 2 is transferred to.
The working process and the principle of work of the utility model are following:
1. after test long tube gas cylinder 10 gets into the device of the utility model, hoist cylinder 4 jackings will go up and down to carry support body (containing delivery wheel) 6 upwards jackings, make the disengaging that contacts of testing long tube gas cylinder 10 and turning rack support body 2;
2. carrying motor 8 to start just changes, and will test long tube gas cylinder 10 and be fed forward, and test long tube gas cylinder 10 front end bottlenecks are got in the waist-shaped hole of turning rack support body 2 preceding end-stopping plates, carries motor 8 to stop then;
3. it is fixing with turning rack support body 2 that the plug of dismounting test long tube gas cylinder 10 two ends bottlenecks, and use bandage will be tested long tube gas cylinder 10;
4. overturning oil cylinder 5 jackings are overturn turning rack support body 2 80 ° together with test long tube gas cylinder 10;
5. open compressed air line high-temperature solenoid valve 11, in test long tube gas cylinder 10, feed pressurized air, quicken pouring; After pouring finished, closes compression airline high-temperature solenoid valve 11 was opened steam line high-temperature solenoid valve 13, in test long tube gas cylinder 10, fed steam, carried out heat drying; After heat drying finished, steam off pipeline high-temperature solenoid valve 13 was opened compressed air line high-temperature solenoid valve 11, in test long tube gas cylinder 10, fed pressurized air, carried out wind cold drying; Air-cooled finishing, closes compression airline high-temperature solenoid valve 11;
6. overturning oil cylinder 5 resets, and turning rack support body 2 is returned to horizontality together with test long tube gas cylinder 10, pulls down bandage;
7. carry motor 8 to start counter-rotating, will test long tube gas cylinder 10 and carry backward, make its front end bottleneck withdraw from the waist-shaped hole of turning rack support body 2 preceding end-stopping plates after, conveying motor 8 stops;
8. hoist cylinder 4 resets, and will go up and down carry support body (containing delivery wheel) 6 to fall together with test long tube gas cylinder 10, and test long tube gas cylinder 10 contacts with turning rack support body 2, itself and the releasing that contacts of the delivery wheel 6-5 of up-down carriage (containing delivery wheel) 6;
9. the bottle moving oil cylinder 7-5 jacking of bottle moving frame (containing the bottle moving oil cylinder) 7 utilizes the upset of bottle moving frame 7-3, will test long tube gas cylinder 10 and transfer to, and carry to the frock of subsequent processing, and conveying finishes, and bottle moving oil cylinder 7-5 resets, and bottle moving frame (containing the bottle moving oil cylinder) 7 resets.
Claims (5)
1. a long tube gas cylinder drying tower is characterized in that: comprise turning rack base (1), turning rack support body (2), up-down guiding mechanism (3), hoist cylinder (4), overturning oil cylinder (5), go up and down to carry support body (6), bottle moving frame (7), carry motor (8), afterbody bracing frame (9);
Said turning rack base (1) links to each other with ground; Said turning rack support body (2) front end links to each other with turning rack base (1) through trip shaft, and afterbody supports through afterbody bracing frame (9); Said overturning oil cylinder (5) lower end links to each other with ground, and the upper end links to each other with turning rack support body (2); Said up-down carries support body (6) to place turning rack support body (2); Two hoist cylinders (4) are fixed on the turning rack support body (2), place the front and back ends of turning rack support body (2) respectively, will go up and down to carry support body (6) to support; Two up-down guiding mechanisms (3) place and go up and down to carry in the support body (6); Jacking through hoist cylinder (4) with reset, match with up-down guiding mechanism (3), carry motor (8) to be fixed on and go up and down to carry on the support body (6), through chain will carry on the motor (8) sprocket wheel with go up and down conveying support body (6) upward the sprocket wheel on the delivery wheel link to each other; The bottle moving oil cylinder of said bottle moving frame (7) is fixed in the turning rack support body (2), and the jacking through its bottle moving oil cylinder and resetting will be positioned over the test long tube gas cylinder (10) that goes up and down to carry on the support body (6) and transfer to side direction, carry to the frock of next operation.
2. long tube gas cylinder drying tower as claimed in claim 1; It is characterized in that: the dry pipeline system of the pouring of said long tube gas cylinder drying tower is divided into compressed air line and steam line, and compressed air line check valve (12) one ends are connected with compressed air line high-temperature solenoid valve (11) through compressed air line; Compressed air line check valve (12) other end is connected with steam line check valve (14) one ends through pipeline, and steam line check valve (14) other end is connected with steam line high-temperature solenoid valve (13) through steam line.
3. long tube gas cylinder drying tower as claimed in claim 1 is characterized in that: said up-down guiding mechanism (3) is made up of up-down axis of guide pressing plate (3-1), the up-down axis of guide (3-2), copper sheathing pressing plate (3-3), orienting sleeve overcoat (3-4) and copper sheathing (3-5); Said up-down axis of guide pressing plate (3-1) respectively is provided with one at the two ends of the up-down axis of guide (3-2); With turning rack support body (2) bolted connection; The up-down axis of guide (3-2) is fixing, and orienting sleeve overcoat (3-4) is fixed with going up and down to carry support body (6), and copper sheathing (3-5) is embedded in the orienting sleeve overcoat (3-4); The copper sheathing pressing plate (3-3) and conveying support body (6) bolted connection that goes up and down, (3-5) is fixed with copper sheathing.
4. long tube gas cylinder drying tower as claimed in claim 1 is characterized in that: said up-down carries support body (6) to be made up of body frame body (6-1), feeding axle (6-2), conveying wheel carrier (6-3), sprocket wheel (6-4), delivery wheel (6-5), bearing seat (6-6), chain (6-7) and hoist cylinder Connection Block (6-8); Said hoist cylinder Connection Block (6-8) is fixed on the body frame body (6-1), and realization is connected with hoist cylinder (4); Delivery wheel (6-5) is connected with bearing seat (6-6) through feeding axle (6-2), is fixed by bolts to carry on the wheel carrier (6-3), carries wheel carrier (6-3) to connect body frame body (6-1) with bolt; Carry adjacent with the both sides respectively sprocket wheel of sprocket wheel (6-4) on the motor (8) to be connected, constitute complete driving system through chain (6-7).
5. long tube gas cylinder drying tower as claimed in claim 1 is characterized in that: said bottle moving frame (7) is made up of turnover bracket (7-1), upset bearing pin (7-2), bottle moving frame (7-3), connection bearing pin (7-4), bottle moving oil cylinder (7-5) and bottle moving oil cylinder mount pad (7-6); Said turnover bracket (7-1) is fixed on the turning rack support body (2), is connected with bottle moving frame (7-3) through upset bearing pin (7-2); Bottle moving oil cylinder mount pad (7-6) is fixed on the turning rack support body (2), and bottle moving oil cylinder (7-5) is realized fixed installation through bottle moving oil cylinder mount pad (7-6), is connected with bottle moving frame (7-3) through connecting bearing pin (7-4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203517539U CN202245249U (en) | 2011-09-20 | 2011-09-20 | Long-tube gas cylinder drying tower |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203517539U CN202245249U (en) | 2011-09-20 | 2011-09-20 | Long-tube gas cylinder drying tower |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202245249U true CN202245249U (en) | 2012-05-30 |
Family
ID=46106526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203517539U Expired - Fee Related CN202245249U (en) | 2011-09-20 | 2011-09-20 | Long-tube gas cylinder drying tower |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202245249U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431794A (en) * | 2011-09-20 | 2012-05-02 | 无锡昌华机电制造有限公司 | Long-pipe gas cylinder drying tower |
-
2011
- 2011-09-20 CN CN2011203517539U patent/CN202245249U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431794A (en) * | 2011-09-20 | 2012-05-02 | 无锡昌华机电制造有限公司 | Long-pipe gas cylinder drying tower |
| CN102431794B (en) * | 2011-09-20 | 2013-09-11 | 无锡昌华机电制造有限公司 | Long-pipe gas cylinder drying tower |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20130920 |