CN202241749U - Production device for high-fiber ultrathin plastic-coated reinforcing belts - Google Patents
Production device for high-fiber ultrathin plastic-coated reinforcing belts Download PDFInfo
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- CN202241749U CN202241749U CN2011203365771U CN201120336577U CN202241749U CN 202241749 U CN202241749 U CN 202241749U CN 2011203365771 U CN2011203365771 U CN 2011203365771U CN 201120336577 U CN201120336577 U CN 201120336577U CN 202241749 U CN202241749 U CN 202241749U
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- reinforcing band
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Abstract
The utility model discloses a production device for high-fiber ultrathin plastic-coated reinforcing belts, which comprises a pay-off frame, a tension control device, heating equipment, a forming roller set, an air cooler, a tractor and a coiling machine sequentially in series connection. The production device is reasonable in structure, simple in process and low in production cost, fibers are uniform in distribution and high and controllable in content as the reinforcing belts are directly prepared by plastic-coated fiber cords, and the production device is stable and reliable in production and capable of continuously producing the high-fiber ultrathin plastic-coated reinforcing belts.
Description
Technical field
The utility model relates to enhancement mode multiple tube production technical field, relates in particular to the process units of reinforcing material fiber reinforcement band.
Background technology
At present, the employed reinforcing material of enhancement mode multiple tube must be handled earlier usually, otherwise the goods of making are lacked and easy premature failure service life.For fibre reinforced materials, the way that prior art is general is to carry out coupling agent treatment, or fibre bundle covered moulds processing, i.e. the coating thermoplastic plastic foil in the outside of whole fibre bundle.In covering the plastic fiber reinforcing material, if the fibre weight of using is lower, fiber and plastics then merge better, but bulk strength is not enough, thereby influence serviceability; Otherwise if fibre weight is higher, then bulk strength is high, but the fusion degree of fiber and plastics is poor, its flexible and anti-bending performance reduction, and humidification is also had a greatly reduced quality, and fiber itself is in use easy impaired and reduced service life.Therefore, the selection of fiber use amount and and plastics between fusion be the key issue that need to solve in the industry production always, but still be difficult to obtain more satisfactory serviceability so far.At present, in the prior art reinforcing material, especially reinforced pipe twines the reinforcing band of usefulness; Its fiber content is lower usually, and only about 50% or lower, its reason is: it is that fiber is arranged side by side, the technology of extruder outsourcing plastics that prior art is covered what mould that reinforcing band adopts; The fiber content of the reinforcing band of this prepared is decided by the structure of extrusion neck ring mold; And extrusion plastic will inevitably fill the gap between the full fiber, and forms the cross section of rectangle, even there be not preset clearance (and location and the threading of fiber in reinforcing band for ease in the practice between the fiber; Usually reserve the gap about 0.1-0.5mm), employed amount of plastic also can be very big; In addition, receive the restriction of extrusion die, prior art is covered the thickness of moulding reinforcing band and is difficult to accomplish very thin; And reinforcing band is thin more, means that then the requirement cordage is thin more, like the reinforcing band of the following thickness of 2mm; Because fiber is too small and soft, is not easy to threading, thereby has improved technology difficulty greatly.
The utility model content
The purpose of the utility model is to overcome the deficiency of prior art, provides that a kind of technology is simple, production cost is low, and is reliable and stable, can make the ultra-thin process units of moulding reinforcing band that covers of high fiber continuously.
The purpose of the utility model is achieved through following technical scheme:
The ultra-thin process units of moulding reinforcing band that covers of a kind of high fiber that the utility model provides comprises the equipment that next coming in order are connected: pay off rack, tenslator, firing equipment, format roll group, air-cooler, hauling machine, coiling machine.
The utility model adopts and to cover the compression moulding and prepare and cover the plastic fiber reinforcing band behind heating and melting of plastic fiber rope.Further, be provided with trimming equipment between said format roll group of the utility model process units and the air-cooler, carry out the deburring processing with the plastic fiber reinforcing band that covers to compression moulding.Said trimming equipment can be a side cut equipment.
For guarantee that covering the plastic fiber rope can melt by thermally equivalent under fair speed is advanced, the said firing equipment of the utility model is the extended type heater.
Further, the said format roll group of the utility model also is connected with tape thickness control system, so that reinforcing band thickness is more even, and can adjust tape thickness as required in real time.
The utlity model has following beneficial effect:
(1) the utility model directly adopts and covers plastic fiber rope preparation reinforcing band; Fiber Distribution is even, because it is controlled to cover the fiber content of plastic fiber rope, its content is high more; Therefore the fiber content of reinforcing band is also high more, and what make covers its fiber content of plastic fiber reinforcing band and can reach more than 60%.
(2) cover the plastic fiber reinforcing band and adopt the compression moulding of format roll group, avoided prior art to extrude coating in the reinforcing band mode of production receiving the extrusion neck ring mold effect on structure, can effectively control and improve fiber content, tape thickness is even.And technology is simple, has reduced the production difficulty, can obtain the ultra-thin plastic fiber reinforcing band that covers of the following thickness of 2mm.
(3) mode of employing deburring, whole reinforcing band width is consistent, can prevent gap or scrap (bridge) phenomenon that the reinforcing band width produces when differing the pipe winding that is caused.
Description of drawings
To combine embodiment and accompanying drawing that the utility model is done further to describe in detail below:
Fig. 1 is the utility model embodiment process units structural principle sketch map;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the utility model embodiment process flow diagram.
Among the figure: pay off rack 1, tension controller 2, firing equipment 3, format roll group 4, trimming equipment 5, air-cooler 6, hauling machine 7, coiling machine 8 covers plastic fiber rope 9, covers plastic fiber reinforcing band 10, tape thickness control system 11
The specific embodiment
Fig. 1～shown in Figure 3 is the ultra-thin embodiment that covers the process units of moulding reinforcing band of a kind of high fiber of the utility model.As depicted in figs. 1 and 2, the ultra-thin process units of moulding reinforcing band that covers of the high fiber of present embodiment has the equipment that next coming in order are connected: pay off rack 1, tension controller 2, firing equipment 3, format roll group 4, trimming equipment 5, air-cooler 6, hauling machine 7, coiling machine 8.Wherein firing equipment 3 adopts the extended type heater; Format roll group 4 also is connected with tape thickness control system 11.
The ultra-thin production technology of moulding reinforcing band of covering of the high fiber of present embodiment, as shown in Figure 3, its step is following:
A) will through and covering the cordage of moulding 9 and concentrate unwrapping wire, and realize the every preliminary Tension Control of covering plastic fiber rope 9 through pay off rack 1; Wherein, fiber can adopt plastic optical fibres such as glass, polyester fiber, aramid fiber, polyethylene fibre, polypropylene fiber;
B) the plastic fiber rope 9 that covers that comes out through pay off rack 1 is arranged through adjustment and the fixing equidistance that forms that tension controller 2 carries out the position; And enough tension force is provided, make cover plastic fiber rope 9 can and hauling machine 7 between form certain tensile force;
C) the plastic fiber rope 9 that covers that uses 3 pairs of equidistance of firing equipment to arrange carries out heating and melting;
D) arrange and heating and melting after the plastic fiber rope 9 that covers adopt format roll group 4 compression mouldings and form and cover plastic fiber reinforcing band 10; Can control the gap that system 11 is adjusted to forming roll group 4 through tape thickness, to obtain and to control the thickness that covers plastic fiber reinforcing band 10; Adopt trimming equipment 5 afterwards,, carry out the deburring processing covering plastic fiber reinforcing band 10 like the mode of cutting edge;
E) the plastic fiber reinforcing band 10 that covers after 6 pairs of deburrings of employing air-cooler carries out cooling and shaping;
F) through hauling machine 7 constant thrust is provided, will covers plastic fiber reinforcing band 10 and deliver to coiling machine 8 and batch and cut.
Claims (5)
1. the ultra-thin process units of moulding reinforcing band that covers of high fiber is characterized in that the equipment that comprises that next coming in order are connected: pay off rack (1), tenslator (2), firing equipment (3), format roll group (4), air-cooler (6), hauling machine (7), coiling machine (8).
2. the ultra-thin process units of moulding reinforcing band that covers of high fiber according to claim 1 is characterized in that: be provided with trimming equipment (5) between said format roll group (4) and the air-cooler (6).
3. the ultra-thin process units of moulding reinforcing band that covers of high fiber according to claim 2 is characterized in that: said trimming equipment (5) is a side cut equipment.
4. the ultra-thin process units of moulding reinforcing band that covers of high fiber according to claim 1 is characterized in that: said firing equipment (3) is the extended type heater.
5. the ultra-thin process units of moulding reinforcing band that covers of high fiber according to claim 1 and 2 is characterized in that: said format roll group (4) also is connected with tape thickness control system (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203365771U CN202241749U (en) | 2011-09-08 | 2011-09-08 | Production device for high-fiber ultrathin plastic-coated reinforcing belts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203365771U CN202241749U (en) | 2011-09-08 | 2011-09-08 | Production device for high-fiber ultrathin plastic-coated reinforcing belts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202241749U true CN202241749U (en) | 2012-05-30 |
Family
ID=46103042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203365771U Expired - Fee Related CN202241749U (en) | 2011-09-08 | 2011-09-08 | Production device for high-fiber ultrathin plastic-coated reinforcing belts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202241749U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328374A (en) * | 2011-09-08 | 2012-01-25 | 广州励进新技术有限公司 | Production process and device of high-fiber ultra-thin plastic-covered reinforcing band |
-
2011
- 2011-09-08 CN CN2011203365771U patent/CN202241749U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328374A (en) * | 2011-09-08 | 2012-01-25 | 广州励进新技术有限公司 | Production process and device of high-fiber ultra-thin plastic-covered reinforcing band |
| CN102328374B (en) * | 2011-09-08 | 2014-06-25 | 广州励进新技术有限公司 | Production process and device of high-fiber ultra-thin plastic-covered reinforcing band |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20160908 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |