CN202239321U - Special-shaped clamping die - Google Patents
Special-shaped clamping die Download PDFInfo
- Publication number
- CN202239321U CN202239321U CN2011203186343U CN201120318634U CN202239321U CN 202239321 U CN202239321 U CN 202239321U CN 2011203186343 U CN2011203186343 U CN 2011203186343U CN 201120318634 U CN201120318634 U CN 201120318634U CN 202239321 U CN202239321 U CN 202239321U
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- Prior art keywords
- pipeline
- special
- die cavity
- linear pattern
- die
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- Expired - Lifetime
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- 238000009415 formwork Methods 0.000 claims description 43
- 238000005452 bending Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 2
- 210000001503 joint Anatomy 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses a heterotypic clamp die utensil, it includes the clamp die, presss from both sides mould and positioner down, is equipped with the pipeline die cavity on this last clamp die's working face, be equipped with on this lower clamp die's working face with go up the relative low pipeline die cavity in pipeline die cavity, down press from both sides the mould with when the lower clamp die folds, go up the pipeline die cavity with lower pipeline die cavity butt joint forms and is used for holding the pipeline die cavity that heterotypic pipeline spare waited to process the tip, the pipeline die cavity is the sinuous form. The special-shaped die clamping die of the utility model can realize the pipe end forming of the special-shaped pipeline piece with an angle, the length of the flaring segment of the pipeline piece is only required to be more than 50mm, and compared with the length of the straight line segment required by the existing pipe end forming, the special-shaped die clamping die greatly improves the processing range of the pipeline piece; in addition, the special-shaped die clamping die also has the advantages of low design and manufacturing cost and simple and convenient operation.
Description
Technical field
The utility model relates to the processing of metal tube, especially a kind of special-shaped clamping mould.
Background technology
The pipe end moulding is meant and utilizes make-up machine that the end of pipeline fitting is carried out such as enlarging, reducing, beaten processing and forming such as anchor point, locating ring, bell mouth expanding.Forming method is following: on make-up machine, clamping with the clamping mould earlier needs the pipe end processed, utilize again flaring and necking mould to pipe end carry out enlarging, reducing, beat anchor point, processing and forming such as locating ring, bell mouth expanding.Because existing clamping mould only is applicable to the moulding of linear pattern pipeline fitting pipe end, and require to be clamped the length of straigh line need greater than 70mm, therefore, the range of work is little, can't satisfy the requirement of special-shaped pipeline fitting pipe end moulding.In order to address the above problem, the forming method of the employing that has is: adopt the linear pattern pipe end to carry out processing and forming earlier, be bent into required form again.But, because bending after the moulding of advanced administration-management end, length of straigh line is required high, need be greater than 90mm, and when bending, cause pipe end to damage easily, can't satisfy required precision, qualification rate is lower.
Summary of the invention
The purpose of the utility model is to overcome the problems referred to above that prior art exists, and a kind of special-shaped clamping mould is provided, and it can realize angled special-shaped pipeline fitting is carried out the pipe end moulding, and the range of work is big.
A kind of special-shaped clamping mould that the utility model provides; It comprises upper clamp formwork, lower clamp formwork and positioner; On the working face of this upper clamp formwork, be provided with the upper pipeline die cavity, on the working face of this lower clamp formwork, be provided with the lower pipeline die cavity relative, when said lower clamp formwork and said lower clamp formwork close up with said upper pipeline die cavity; Said upper pipeline die cavity docks the pipeline die cavity that is formed for holding special-shaped pipeline fitting end to be processed with said lower pipeline die cavity, and said pipeline die cavity is a bending.
Preferred embodiment as technique scheme; Said pipeline die cavity comprise the first linear pattern section, the second linear pattern section and be located at the first linear pattern section and the second linear pattern section between the arc line type section that seamlessly transits, the said first linear pattern section compared to the said second linear pattern section more near the mouth of pipe of said end to be processed.
As the preferred embodiment of technique scheme, said first linear pattern section and the said second linear pattern section are mutually 45 degree to 135 degree angles, are preferably 90 degree angles.
As the preferred embodiment of technique scheme, the distance between the accent of the said second linear pattern section and the said first linear pattern section center line is greater than 70mm.
As the preferred embodiment of technique scheme, the distance between the accent of the said first linear pattern section and the said second linear pattern section center line is greater than 47mm.
As the preferred embodiment of technique scheme, the caliber of said special-shaped pipeline fitting is 12 to 28mm.
As the preferred embodiment of technique scheme, said positioner comprises locating hole that matches and the alignment pin of being located on said upper clamp formwork and the said lower clamp formwork.
Preferred embodiment as technique scheme; Said upper clamp formwork and said lower clamp formwork and its working face back to the side on be equipped with the semi arch groove; Said groove matches with the relevant position of pipe end forming machine, is used for the fixed installation of said special-shaped clamping mould on said pipe end forming machine.
Compared with prior art, the utility model has the advantages that:
(1) the special-shaped clamping mould of the utility model, it can clamp the pipeline fitting of bending, on make-up machine, utilizes scalable mouthful of plunger chip die that pipe end is carried out processing and forming again, can realize angled special-shaped pipeline fitting is carried out the pipe end moulding;
(2) the special-shaped clamping mould that provides of the utility model, it only need require length of straigh line to compare greater than 90 with existing pipe end moulding greater than 50mm to pipeline fitting flared section length requirement, has improved the pipeline fitting range of work greatly;
(3) in addition, it is low that the special-shaped clamping mould of the utility model has a cost of designing and producing, and advantages of simple operation has a extensive future.
Description of drawings
Fig. 1 is the structural representation of the special-shaped clamping mould of the utility model embodiment;
Fig. 2 is the schematic perspective view of upper clamp formwork of the special-shaped clamping mould of the utility model embodiment;
Fig. 3 is the schematic perspective view of lower clamp formwork of the special-shaped clamping mould of the utility model embodiment;
Fig. 4 is the vertical view of the special-shaped clamping mould of utility model embodiment;
Sketch map when Fig. 5 is the pipe end moulding of the utility model embodiment.
Description of reference numerals: 1-upper clamp formwork, 1a-upper pipeline die cavity, 1b-groove, 2-lower clamp formwork, 2a-lower pipeline die cavity, 2b-groove, 2c-locating hole, 3-pipeline fitting, the 3a-mouth of pipe, 4-alignment pin, 5-drift, 6-pipeline die cavity, the 61-first linear pattern section, 62-arc line type section, the 63-second linear pattern section.
The specific embodiment
Embodiment to the utility model is elaborated below in conjunction with accompanying drawing:
One of them embodiment of the special-shaped clamping mould of the utility model is shown in Fig. 1 to 3; Special-shaped clamping mould mainly is made up of upper clamp formwork 1, lower clamp formwork 2 and positioner; On the working face of upper clamp formwork 1, be provided with upper pipeline die cavity 1a; On the working face of this lower clamp formwork 2, be provided with the lower pipeline die cavity 2a relative with upper pipeline die cavity 1a, when lower clamp formwork 2 closed up with lower clamp formwork 2, upper pipeline die cavity 1a docked with lower pipeline die cavity 2a to form and is the crooked pipeline die cavity 6 of 90 degree.
Referring to Fig. 4; Pipeline die cavity 6 by the first linear pattern section 61, the second linear pattern section 63 and be located at the first linear pattern section 61 and the second linear pattern section 63 between the arc line type section 62 that seamlessly transits constitute, the first linear pattern section 61 and the second linear pattern section 63 are mutually the right angle angle.The first linear pattern section 61 compared to the second linear pattern section 63 more near the mouth of pipe 3a of end to be processed.Distance between the accent of the first linear pattern section 61 and the second linear pattern section, 63 center lines is L1, and L1 is greater than 47mm.So,, pipeline fitting flared section length (length that A representes among Fig. 4) is required only need require length of straigh line to compare greater than 90 with existing pipe end moulding greater than 50mm, improved the pipeline fitting range of work greatly because the length of L1 shortens.Distance between the accent of the second linear pattern section 63 and the first linear pattern section, 61 center lines is L2, clamps for making pipeline fitting, avoids when processing and forming pipeline fitting to retreat, and L2 needs greater than 70mm.
Positioner is made up of with the alignment pin 4 that cooperates with this locating hole 2c that is fixed on the upper clamp formwork 1 the locating hole 2c that is located on the lower clamp formwork 2.Upper clamp formwork 1 and lower clamp formwork 2 and its working face back to the side on be provided with semi arch groove 1b, 2b, be convenient to tighten with pipe end forming machine.
The material selection Cr12 of upper clamp formwork 1 and lower clamp formwork 2, upper clamp formwork 1 needs quenching HRC50 with lower clamp formwork 2.The material selection 45# steel of screw, the material of alignment pin 4 is a T10 tool steel.
As shown in Figure 5, utilize the method for above-mentioned special-shaped clamping mould pipe end moulding following:
(1) bending
The end to be processed of pipeline fitting 3 is bent into required angle (present embodiment is 90 degree).
(2) clamp
1. with lower clamp formwork 2 be installed in pipe end forming machine below, tighten with hexagon socket head cap screw;
2. alignment pin 4 is fixed on the upper clamp formwork 1, again upper clamp formwork 1 is installed in above the pipe end forming machine, use screw-driving, guarantee that alignment pin 4 aims at locating hole 2c on the lower clamp formwork 2;
3. the pipe end moulding is required drift 5 fixes;
4. proofread and correct the pipe end forming machine hydraulic pressure, the pipeline fitting 3 of required pipe end moulding has been placed in the lower pipeline die cavity 2a, proofreaied and correct good position; And transfer manual retaining that upper clamp formwork 1 is pressed down; The inwall of pipeline die cavity and the outer wall of end are close to,, are avoided when processing and forming pipeline fitting to retreat realize to clamp.
(3) pipe end moulding
With manual retaining mode drift 5 is rushed at the termination of pipeline fitting 3, pipeline fitting 3 is carried out cold extrusion, realize the pipe end moulding of special-shaped pipeline fitting 3.Check check at last,, do not have scuffing by pipeline fitting 3 smooth surfaces that special-shaped clamping mould is clamped, no wrinkling, be certified products.
Through changing diameter, radius bend and the angle of pipeline die cavity, just can be applicable to the pipe end processing and forming of the special-shaped pipeline fitting 3 of different size specification.Can realize processing maximum caliber is 28mm, and minimum pipe is the pipeline fitting of 12mm.
More than be merely the specific embodiment of the utility model, do not limit the protection domain of the utility model with this; Do not violate any replacement and the improvement of being done on the basis of the utility model design, all belonging to the protection domain of the utility model.
Claims (8)
1. special-shaped clamping mould; It comprises upper clamp formwork, lower clamp formwork and positioner; On the working face of this upper clamp formwork, be provided with the upper pipeline die cavity, on the working face of this lower clamp formwork, be provided with the lower pipeline die cavity relative, when said lower clamp formwork and said lower clamp formwork close up with said upper pipeline die cavity; Said upper pipeline die cavity docks the pipeline die cavity that is formed for holding special-shaped pipeline fitting end to be processed with said lower pipeline die cavity, it is characterized in that: said pipeline die cavity is a bending.
2. special-shaped clamping mould according to claim 1; It is characterized in that: said pipeline die cavity comprise the first linear pattern section, the second linear pattern section and be located at the first linear pattern section and the second linear pattern section between the arc line type section that seamlessly transits, the said first linear pattern section compared to the said second linear pattern section more near the mouth of pipe of said end to be processed.
3. special-shaped clamping mould according to claim 2 is characterized in that: said first linear pattern section and the said second linear pattern section are mutually 45 degree to 135 degree angles.
4. special-shaped clamping mould according to claim 3 is characterized in that: the distance between the accent of the said second linear pattern section and the said first linear pattern section center line is greater than 70mm.
5. special-shaped clamping mould according to claim 3 is characterized in that: the distance between the accent of the said first linear pattern section and the said second linear pattern section center line is greater than 47mm.
6. special-shaped clamping mould according to claim 1 is characterized in that: the caliber of said special-shaped pipeline fitting is 12 to 28mm.
7. according to each described special-shaped clamping mould of claim 1 to 4, it is characterized in that: said positioner comprises locating hole that matches and the alignment pin of being located on said upper clamp formwork and the said lower clamp formwork.
8. special-shaped clamping mould according to claim 7 is characterized in that: said upper clamp formwork and said lower clamp formwork and its working face back to the side on be equipped with the semi arch groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011203186343U CN202239321U (en) | 2011-08-29 | 2011-08-29 | Special-shaped clamping die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011203186343U CN202239321U (en) | 2011-08-29 | 2011-08-29 | Special-shaped clamping die |
Publications (1)
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CN202239321U true CN202239321U (en) | 2012-05-30 |
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Family Applications (1)
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CN2011203186343U Expired - Lifetime CN202239321U (en) | 2011-08-29 | 2011-08-29 | Special-shaped clamping die |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102950217A (en) * | 2011-08-29 | 2013-03-06 | 珠海格力电器股份有限公司 | Method for forming special-shaped pipe end and special-shaped clamping die used by same |
CN104874690A (en) * | 2015-05-15 | 2015-09-02 | 哈尔滨飞机工业集团有限责任公司 | Diameter expanding type clamping die and method for bending pipe |
-
2011
- 2011-08-29 CN CN2011203186343U patent/CN202239321U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102950217A (en) * | 2011-08-29 | 2013-03-06 | 珠海格力电器股份有限公司 | Method for forming special-shaped pipe end and special-shaped clamping die used by same |
CN104874690A (en) * | 2015-05-15 | 2015-09-02 | 哈尔滨飞机工业集团有限责任公司 | Diameter expanding type clamping die and method for bending pipe |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20120530 |
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CX01 | Expiry of patent term |