CN202238497U - Coating device using rubber ointment transfer method - Google Patents
Coating device using rubber ointment transfer method Download PDFInfo
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- CN202238497U CN202238497U CN2011203883997U CN201120388399U CN202238497U CN 202238497 U CN202238497 U CN 202238497U CN 2011203883997 U CN2011203883997 U CN 2011203883997U CN 201120388399 U CN201120388399 U CN 201120388399U CN 202238497 U CN202238497 U CN 202238497U
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Abstract
The utility model relates to a coating device using a rubber ointment transfer method, which can effectively solve the problem that the conventional device is poor in coating quality and high in cost, causes energy waste, and can not satisfy the needs of a hot-pressing coating-spreading method production process on a coating device. The technical scheme for solving the problem above is as follows: the coating device comprises a fabric feeding machine, a front coating trolley, a cooling tank, a deflection corrector, a laser hole cutter and a rear coating trolley; and from left to right, along the fabric feeding direction, the fabric feeding machine, the front coating trolley, the cooling tank, the deflection corrector, the laser hole cutter and the rear coating trolley are sequentially connected by back-lining fabric; an automatic coating-thickness adjustment device and a servo motor connected with the automatic coating-thickness adjustment device are arranged on the front coating trolley, the servo motor is connected with a PLC (programmable logic controller) arranged on the front coating trolley, and the PLC is respectively connected with a motor of the front trolley and a heating device in the front trolley. The coating device disclosed by the utility model is simple in structure, and easy to operate; the coating tension is greatly reduced, thereby overcoming the defect and shortage that ordinary roll type coating machine can not coat hard ointments which do not contain solvents; and the coating device is good in coating quality, high in production efficiency, energy-saving, and low in cost.
Description
Technical field
The utility model relates to plant equipment, particularly a kind of rubber ointment transfer method coating apparatus of using of field of medicaments.
Background technology
Rubber ointment is a kind of external preparation, receives consumers in general's welcome with determined curative effect, easy to use, reasonable price, and country also more and more payes attention to the development of traditional Chinese medicine, and its market prospects are wide.The two large problems that but crisis of resource and environmental protection are China to be faced; Generally to use volatile solvent (such as gasoline) in the production technology of rubber cream; And it is in production technology that solvent evaporates is clean; In the finished product of rubber ointment, do not allow dissolvent residual, this technology had not only caused the wasting of resources, environmental pollution but also had increased patient's skin irritation.
" Chinese pharmacopoeia is because of its safety coefficient height, energy savings, advantage such as pollution-free are adopted by a lot of enterprise hot pressing spread-coating method production technology in 90 annual incomes.But coating apparatus and corresponding technology that present pressure sintering production technology is adopted are prone to cause being coated with overtension, and problems such as backing fracture, impregnation, cissing occur, and the waste raw and auxiliary material has increased production cost.Therefore, no tension force coating apparatus is constrained to for hot pressing spread-coating method over 20 years and is not applied to the main cause in the rubber ointment industry on a large scale.
What at present, domestic rubber ointment production industry was used more is common roll-type coating apparatus and paper transfer method coating apparatus.Common roll-type coating apparatus mainly contains frame, cloth feeding mechanism, is coated with pressure device, thickness measuring adjusting device and servicing unit, and this device can satisfy the production requirement of rubber ointment solvent method basically, and its gel phase is to softer; Be easy to coating evenly; But for rubber ointment hot pressing spread-coating method, because hot pressing spread-coating method rubber cement does not contain volatile solvent, the rubber cement integral body of coating is harder; Cause in the coating process tension force bigger, the product quality existing problems.Therefore common roll-type apparatus for coating and corresponding technology thereof exist certain defective and unworthiness.
Paper transfer method coating apparatus is used in rubber ointment solvent method production technology, thermotropic pressure sensitive glue production technology generally, and this apparatus for coating comprises frame, paper advance mechanism, cloth feeding mechanism, is coated with pressure device, thickness measuring adjusting device and servicing unit and multiple cloth apparatus afterwards.Its principal character is that colloid is coated on the separate paper, and then multiple cloth, cuts.And hot pressing spread-coating method rubber ointment is harder owing to colloid, and the technology of coating on the separate paper causes disconnected paper easily, and on the whole, this paper transfer method coating apparatus and technology thereof are not suitable for the not coatings of solvent-laden emplastrum such as hot pressing spread-coating method.
Therefore, promote inherent quality, energy-saving and emission-reduction, the saving cost, fire-proof and explosion-proof of rubber ointment medicine, just need to change the present rubber ointment solvent method mode of production commonly used, must improve production equipment, make the hot pressing spread-coating method production technology can be practical.
Summary of the invention
To above-mentioned situation; For overcoming the defective of prior art; The purpose of the utility model just provides a kind of rubber ointment transfer method coating apparatus, and it is poor effectively to solve the existing equipment coating quality, and cost is high; Waste energy, can not satisfy in the hot pressing spread-coating method production technology needs problem coating apparatus.
The technical scheme that the utility model solves is; Comprise work feed machine, coating front truck, cooler bin, Deviation rectifier, laser hole-cutting device and coating back car; Send direction to along cloth from left to right; Car after backing cloth connects the work feed machine that is equipped with, coating front truck, cooler bin, Deviation rectifier, laser hole-cutting device and coating successively; The servomotor that coating is equipped with the coating thickness self-checking device on the front truck and is linked to each other, servomotor be contained in the PLC controller that is coated with on the front truck and link to each other, the PLC controller links to each other with preceding vehicle motor, front truck inner heating device respectively.
The utility model is simple in structure, and is easy to operate, and the tension force of coating reduces greatly; Overcome the problem that occurs in the hot pressing coating process, remedied common roll coater and can not be coated with the not defective and the deficiency of solvent-laden emplastrum, coating quality is good; Production efficiency is high, and energy-conservation, cost is low.
Description of drawings
Fig. 1 is the coating process flow chart of the utility model;
Fig. 2 is the coating front truck backsight structure chart of the utility model;
Fig. 3 is the coating front truck forward sight structure chart of the utility model;
Fig. 4 is the coating front truck blade construction sketch map of the utility model.
The specific embodiment
Elaborate below in conjunction with the specific embodiment of accompanying drawing to the utility model.
Provide by Fig. 1-4; The utility model comprises work feed machine 1, coating front truck 2, cooler bin 3, Deviation rectifier 4, laser hole-cutting device 5 and coating back car 6; Send direction to along cloth from left to right; Car 6 after backing cloth 7 connects the work feed machine 1 that is equipped with, coating front truck 2, cooler bin 3, Deviation rectifier 4, laser hole-cutting device 5 and coating successively; The servomotor 216 that coating is equipped with coating thickness self-checking device 212 on the front truck 2 and is linked to each other, servomotor 216 be contained in the PLC controller 213 that is coated with on the front truck and link to each other, PLC controller 213 links to each other with preceding vehicle motor 215, front truck inner heating device respectively.
Above-mentioned alleged work feed machine 1, coating front truck 2, cooler bin 3, Deviation rectifier 4, laser hole-cutting device 5 and coating back car 6, except that the coating front truck, miscellaneous equipment is commercially available prod (existing equipment).
Described coating front truck 2 is made up of backing roll 210 and 2 transition rollers 209 of support 201, gluing platform 202, scraper 203, front truck coating live roll 204, multiple cloth rewinder roll 205, swing arm 206, cylinder 207, stripper roll 208, coating thickness self-checking device 212, rubber block 211, PLC control panel 213 and connection support; Gluing platform 202 is equipped with on top between two supports 201; Scraper 203 is housed on support above the gluing platform; The multiple cloth rewinder roll 205 that coating live roll 204 is housed on support between scraper and the gluing platform and matches and answer; Multiple cloth rewinder roll links to each other with cylinder 207 on being contained in support through swing arm 206; Gluing platform 202 cloth outlets are equipped with stripper roll 208; The servomotor 216 that the support one end outside is equipped with coating thickness self-checking device 212 and is linked to each other, gluing platform the right and left has rubber block 211, and 201 of two stands have backing roll 210 and 2 transition rollers 209 that connect support.
Described multiple cloth rewinder roll 205, swing arm 206, cylinder 207 are formed coating colloid transfer organization.
Described coating live roll 204 surfaces are coated with the nickel-bass alloy material layer, and coating live roll 204 inside are equipped with the heating rod of 2 2000w, and the centre is equipped with a temperature detector bar; One side of coating live roll is equipped with sliding-contact device (not drawing among the figure); Guarantee that the coating live roll still can continue uniform heating in rotation process, the nickel-bass alloy material layer has antiseized, high temperature resistant, and is wear-resistant; Can either lotion be coated uniformly; Can also be after shifting through multiple cloth rewinder roll, cream cloth can strip down from the coating live roll very easily, and coating live roll sur-face peeling strength range is controlled at 0.002-0.02N/CM
2Between.
Described coating front truck scraper 203 be installed in the coating live roll directly over, form by screw type blade 2031, heater 2032 and scraper regulating handle 214.
Described coating front truck gluing platform 202, scraper 203, coating live roll 204 and rubber block 211 all are equipped with heater, and link to each other with the PLC controller, utilize the panel of PLC controller to carry out temperature and control.
Can find out by said structure; The utility model is improvement and the integration to common roll-type coating apparatus and paper transfer method coating apparatus, sends direction to along cloth and comprises cloth feeding mechanism, coating front truck, cooler bin, Deviation rectifier, laser hole-cutting system, the coating back car that is arranged in order; Coating apparatus also comprises coating transfer device and the control system that mainly is made up of PLC, and the control system is connected with preceding vehicle motor, front truck heating system, coating thickness self-regulation motor, back vehicle motor respectively.
For realizing that emplastrum reduces the purpose of coating tension force; Said coating front truck is designed to the roller transfer method and is coated with; The coating front truck comprises frame, gluing platform, is coated with pressure device, thickness measuring adjusting device, transfer device, stripping off device and servicing unit are formed; Along the coating direction, this device is provided with gluing platform, scraper, front truck coating live roll, multiple cloth rewinder roll, swing arm, cylinder, stripper roll successively and connects the backing roll of support and peel off the back transition roller.Wherein, a kind of rubber ointment transfer method coating machine mainly comprises the coating live roll of the nickel plating base alloy of the special processing of a kind of process, and regulates coating thickness through the gap of regulating coating live roll and scraper.Secondly; This coating apparatus is when colloid can be coated on the coating live roll uniformly; A multiple cloth rewinder roll is set up at the rear, and the pulling force of directly coating on the backing cloth is transferred on the coating live roll, and the rear pulling force is the peeling force that a cream cloth strips down from the coating live roll.In addition, the shape of front truck scraper has determined the coating uniformity, and scraper edge of a knife top and colloid contact portion are designed to arc, mainly is in order to increase the pressure of colloid coating, to prevent the generation of holiday phenomenon.This technical scheme not only can be good at alleviating coating tension force, can also control the coating uniformity and the thickness of both sides more accurately.
Because rubber emplastrum is under the situation that does not add solvent; Its hardness is higher; Remain within the predetermined temperature in order to reach emplastrum temperature when being coated with, designed the front truck heating system: front truck coating live roll inside is equipped with the heating rod of 2 2000w, and the centre is equipped with a temperature detector bar; A side that wherein is coated with live roll is equipped with the sliding-contact device, guarantees that the coating live roll still can continue uniform heating in rotation process; Heating system has all been installed at the rear of scraper, gluing platform, rubber block in addition, and its heating system is connected with PLC control system.
The clear in structure of the utility model is simple, easy to operate, can be good at control coating tension force and coating thickness.
As shown in Figure 1, coating direction in edge comprises cloth feeding mechanism 1, coating front truck 2, cooler bin 3, Deviation rectifier 4, laser hole-cutting system 5, coating back car 6, connects through the backing cloth that is coated with rubber ointment.On cloth feeding mechanism 1, coating front truck 2, cooler bin 3 and coating back car 6, many transition rollers 209 are installed all.
Like Fig. 2,3, the coating front truck mainly is made up of gluing platform 202, scraper 203, front truck coating live roll 204, multiple cloth rewinder roll 205, swing arm 206, cylinder 207, stripper roll 208, coating thickness self-checking device 212, rubber block 211 and 2 transition rollers 209, the backing roll 210 and the PLC control panel 213 that connect support.Wherein, heating system has all been installed in the side of gluing platform 202 bottoms, scraper 203, front truck coating live roll 204 inside, rubber block 211, and system is connected with PLC control, and controls through PLC control panel 213.
Front truck coating live roll 204 surfaces make its sur-face peeling strength range be controlled at 0.002-0.02N/CM through a kind of antiseized, high temperature resistant, anti abrasive nickel-bass alloy material of HTHP thermal spraying
2Between, make and can either lotion be coated uniformly, can also be after shifting through multiple cloth rewinder roll 205, cream cloth can strip down from the coating live roll very easily.
Front truck coating live roll 204 inside are equipped with the heating rod of 2 2000w, and the centre is equipped with a temperature detector bar, and a side that wherein is coated with live roll is equipped with the sliding-contact device, guarantee that the coating live roll still can continue uniform heating in rotation process; Its heating system is connected with PLC control system, and controls through PLC control panel 213.
Two cover coating live rolls 204 and scraper 203 lash adjusting devices-coating thickness self-checking device 212 about having installed in the coating front truck 2; The scraper gap of kickstand both sides was adjusted on the structure before front truck coating coating live roll was installed in; Form the coating slit with scraper, it utilizes PLC control panel 213 control servomotors 216, and the opposite side of servomotor is equipped with manual adjustment coating thickness handwheel; It can control coating thickness through manual adjustment handwheel adjustment coating clearance.(this device sees that patent CN 101293236A introduces)
As shown in Figure 4; Common used coating blade 203 is improved; Described coating front truck scraper 203 be installed in the coating live roll directly over, mainly form by screw type scraper 2031, heater 2032, running into coating in particular cases for ease in addition; Need carry out the size of rapid adjustment coating clearance; One side of scraper has also been installed a scraper regulating handle 214, and the rotation through handle raises rapidly the gap of scraper and front truck coating live roll, makes that unexpected foreign material pass through in cloth joint or the colloid.
Through the actual production test; Equipment according to above-mentioned utility model is coated with, and the tension force of its coating reduces greatly, operates also simple relatively; Obviously solved the problem that occurs in the hot pressing spread-coating technology, remedied common roll coater and can not be coated with the not defective and the deficiency of solvent-laden emplastrum.For the popularization of hot pressing spread-coating technology provides enforceable equipment and theoretical foundation.
Through on probation; The utility model stable and reliable operation, result of use is good, economizes on resources; Every is pasted annual production by 3,000,000,000 and calculates; Only Material Cost just can reduce by ten thousand yuan of 2000-5000, adds the reduction of the hidden cost that safety anti-explosive, environmental pollution bring, and its social benefit, economic benefit are all with considerable.With regard to whole industry, will be a turning point of a rubber ointment development; With regard to society, its feature of environmental protection should be to promote the well-being of mankind; With regard to safety in production, it has eliminated a material risk source, and economic and social benefit is huge.
Claims (5)
1. rubber ointment transfer method coating apparatus; Comprise work feed machine (1), coating front truck (2), cooler bin (3), Deviation rectifier (4), laser hole-cutting device (5) and coating back car (6); It is characterized in that; Send direction to along cloth from left to right; Car (6) after backing cloth (7) connects the work feed machine (1) that is equipped with, coating front truck (2), cooler bin (3), Deviation rectifier (4), laser hole-cutting device (5) and is coated with successively; The servomotor (216) that coating thickness self-checking device (212) is housed in coating front truck (2) and links to each other, servomotor (216) be contained in the PLC controller (213) that is coated with on the front truck and link to each other, PLC controller (213) links to each other with preceding vehicle motor (215), front truck inner heating device respectively.
2. rubber ointment transfer method coating apparatus according to claim 1; It is characterized in that; Described coating front truck (2) is made up of backing roll (210) and 2 transition rollers (209) of support (201), gluing platform (202), scraper (203), front truck coating live roll (204), multiple cloth rewinder roll (205), swing arm (206), cylinder (207), stripper roll (208), coating thickness self-checking device (212), rubber block (211), PLC control panel (213) and connection support; Gluing platform (202) is equipped with on top between two supports (201); Scraper (203) is housed on support above the gluing platform; The multiple cloth rewinder roll (205) that coating live roll (204) is housed on support between scraper and the gluing platform and matches and answer; Multiple cloth rewinder roll links to each other with cylinder (207) on being contained in support through swing arm (206); Gluing platform (202) cloth outlet is equipped with stripper roll (208); The servomotor (216) that the support one end outside is equipped with coating thickness self-checking device (212) and is linked to each other, gluing platform the right and left has rubber block (211), and the backing roll (210) and 2 transition rollers (209) that connect support are arranged between two stands (201).
3. rubber ointment transfer method coating apparatus according to claim 2 is characterized in that, described multiple cloth rewinder roll (205), swing arm (206), cylinder (207) are formed coating colloid transfer organization.
4. rubber ointment transfer method coating apparatus according to claim 2; It is characterized in that; Described coating live roll (204) surface is coated with the nickel-bass alloy material layer; Coating live roll (204) inside is equipped with the heating rod of 2 2000w, and the centre is equipped with a temperature detector bar, and a side of coating live roll is equipped with the sliding-contact device.
5. rubber ointment transfer method coating apparatus according to claim 2; It is characterized in that; Described coating front truck scraper (203) be installed in the coating live roll directly over, form by screw type blade (2031), heater (2032) and scraper regulating handle (214).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203883997U CN202238497U (en) | 2011-10-13 | 2011-10-13 | Coating device using rubber ointment transfer method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203883997U CN202238497U (en) | 2011-10-13 | 2011-10-13 | Coating device using rubber ointment transfer method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202238497U true CN202238497U (en) | 2012-05-30 |
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ID=46099801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203883997U Expired - Lifetime CN202238497U (en) | 2011-10-13 | 2011-10-13 | Coating device using rubber ointment transfer method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202238497U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109677982A (en) * | 2019-03-07 | 2019-04-26 | 河南羚锐制药股份有限公司 | A kind of full-automatic plaster packing machine |
-
2011
- 2011-10-13 CN CN2011203883997U patent/CN202238497U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109677982A (en) * | 2019-03-07 | 2019-04-26 | 河南羚锐制药股份有限公司 | A kind of full-automatic plaster packing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 465550 No. 666 General Road, Xinxian County, Henan Province Patentee after: Henan Lingrui Pharmaceutical Co., Ltd. Address before: 465550 No. 232 Xiangyang Road, Xinxian County, Xinyang City, Henan Province Patentee before: Henan Lingrui Pharmaceutical Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120530 |