CN202236358U - Extruding and rounding integrated type palletizing machine - Google Patents
Extruding and rounding integrated type palletizing machine Download PDFInfo
- Publication number
- CN202236358U CN202236358U CN2011202671303U CN201120267130U CN202236358U CN 202236358 U CN202236358 U CN 202236358U CN 2011202671303 U CN2011202671303 U CN 2011202671303U CN 201120267130 U CN201120267130 U CN 201120267130U CN 202236358 U CN202236358 U CN 202236358U
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- China
- Prior art keywords
- centrifugal
- extruding
- spheronizator
- machine
- extruder
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Abstract
The utility model relates to a palletizing machine, and discloses an extruding and rounding integrated type palletizing machine. The extruding and rounding integrated type palletizing machine comprises a frame; a feed opening, a screw conveyer, an extruding machine, a timed feeding valve, a centrifugal rounding mechanism, a discharge port and an electric control system are arranged on the frame; the feed opening is formed above the frame, and the lower part of the feed opening is connected with the screw conveyer; the extruding machine is arranged below the outlet of the screw conveyer; the timed feeding valve is arranged between the extruding machine and the centrifugal rounding mechanism; the discharge port is connected with the centrifugal rounding mechanism; and the electric control system is respectively connected with the screw conveyer, the extruding machine, the timed feeding valve and the centrifugal rounding mechanism. The utility model aims to provide the extruding and rounding integrated type palletizing machine which has the advantages of small occupied land area, high production efficiency and safety, economy of energy and labor force, and environmental friendliness.
Description
Technical field
This utility model relates to a kind of pellet processing machine, relates in particular to a kind of round as a ball integral type pellet processing machine of extruding.
Background technology
Micropill in the pharmaceutics Application for Field very extensively; And the processing of micropill is extruded into thin round strip to the materials of being processed by uniform mixing such as powder material, excipient, moistening binding agents such as loose or bulk soft material through extruder earlier usually, carries out disrumpent feelings, the round as a ball micropill that obtains to wet through spheronizator again, and the present situation of making micropill at present normally independently realizes operation separately by extruder, two equipment of spheronizator; Transport by manual work midway; Be difficult to realize the automatic assembly line operation, and account for bigger space, screw extruder and spheronizator; Belong to independently machinery equipment of difference; Above the screw rod machine,, below the screw rod machine, place the transfer container, extrude elongated bar columnar material during screw extruder work and fall into the transfer container by hand fed; Artificial then the transfer container is moved near the spheronizator; Under the situation of spheronizator operation, by manual work the bar columnar material is poured in the spheronizator again, spheronizator disrumpent feelings, revolve pinch, process micropill under the effect such as centrifugal, last artificial clicking operation panel " blowing " button spheronizator bleeder valve is opened and is carried out blowing.Prior art has following shortcoming: 1. two machines use independently that to take the house usage space bigger.2. lean on hand fed, artificial turnover, lean on manually-operated, make manpower and labor intensity increase.3. production efficiency is extremely low.
Summary of the invention
In order to solve the problems of the technologies described above, this utility model provides that a kind of floor space is little, production efficiency is high, safe, energy-conserving and environment-protective, more save the labour force a kind ofly extrude round as a ball integral type pellet processing machine.
The complete skill scheme of this utility model does, a kind ofly extrudes round as a ball integral type pellet processing machine, comprises a frame, and frame is provided with charging aperture, screw conveyor, extruder, regularly feed valve, centrifugal spheronizator, discharging opening and electric control system; Said charging aperture is arranged on the top of said frame; The bottom of said charging aperture is connected with said screw conveyor; Said extruder is arranged on the below of said screw conveyor outlet; Said timing feed valve is arranged between said extruder and the said centrifugal spheronizator, and said discharging opening is connected with said centrifugal spheronizator, and said electric control system is respectively with said screw conveyor, extruder, regularly feed valve, centrifugal spheronizator are connected.
Be connected with an aerator and a control motor on the said centrifugal spheronizator; Said centrifugal spheronizator and said aerator junction are provided with a three-way valve; One logical is connected with centrifugal spheronizator in the said three-way valve, and one logically is connected with aerator, and other one to lead to be discharge outlet.
Said electric control system comprises a circuit board, man-machine interaction display screen, control unit and alarm unit; Said man-machine interaction display screen, control unit and alarm unit are connected with circuit board respectively.
Therefore this utility model has following beneficial effect:
This utility model is arranged on extruder and centrifugal spheronizator on the frame, and whole process of production does not need artificial turnover and operation midway, and the labour force has been saved in automated production greatly, has improved production efficiency, has also saved the occupation of land space simultaneously; Also be provided with electric control system above, improved the function of safety guarantee, energy-conserving and environment-protective more.
Description of drawings
Accompanying drawing described herein is used to provide the further understanding to this utility model, constitutes the application's a part, does not constitute the improper qualification to this utility model, in the accompanying drawings:
Fig. 1 is the structural representation of this utility model.
The specific embodiment
To combine accompanying drawing and specific embodiment to specify this utility model below, be used for explaining this utility model in the illustrative examples and the explanation of this this utility model, but not as the qualification to this utility model.
Embodiment 1:
Present embodiment is a kind of extrudes round as a ball integral type pellet processing machine, comprises a frame 1, and frame is provided with charging aperture 2, screw conveyor 3, extruder 4, regularly feed valve 5, centrifugal spheronizator 6, discharging opening 7 and electric control system; Charging aperture 2 is arranged on the top of frame 1; The bottom of charging aperture 2 is connected with screw conveyor 3; Extruder 4 is arranged on the below of screw conveyor 3 outlets; Regularly feed valve 5 is arranged between extruder 4 and the centrifugal spheronizator 6, and discharging opening 7 is connected with centrifugal spheronizator 6, and electric control system is respectively with screw conveyor 3, extruder 4, regularly feed valve 5, centrifugal spheronizator 6 are connected; Be connected with an aerator 8 and a control motor 9 on the centrifugal spheronizator 6; Centrifugal spheronizator 6 is provided with a three-way valve 10 with aerator 8 junctions; One logical is connected with centrifugal spheronizator 6 in the three-way valve 10, and one logically is connected with aerator 8, and other one to lead to be discharge outlet 20; Electric control system comprises a circuit board, man-machine interaction display screen 11, control unit and alarm unit; Man-machine interaction display screen 11, control unit and alarm unit are connected with circuit board respectively.
During use, compressed air and 380V three-phase five-wire mode power supply are connected in start earlier, behind the The whole control circuit breaker closing rotary power source key switch make man-machine interaction display screen 11 electric, get into monitored picture selection " manually " picture.
Maintenance: overhaul each executive component respectively according to the button on the manual operation picture.
Click " screw rod feeding " button, the conveying reducing motor 12 of respective threaded rod feeding machine will start, and drive screw carrier 3 rotates, and rotation direction should be adjusted consistent with the mass transport direction.
Click " stirrings " and " extruding " button, the stirring reducing motor 13 of vertical rotating extruder 4 with extrude reducing motor 14 and will distinguish corresponding the startup, the rotation direction of observation vertical rotating extruder, elimination friction phenomenon.
Click " feed valve " button, regularly feed valve 5 will open or close action according to corresponding the making of programmed instruction.
Click " round as a ball " button, round as a ball control motor 9 can start or stop action according to corresponding the making of programmed instruction.
Click " three-way valve " button, Pneumatic three-way valve 10 can be made and aerator 8 exhaust passage conducting or closing motions according to programmed instruction is corresponding.
Click " bleeder valve " button, the operated pneumatic valve at discharging opening 7 places can open or close action according to corresponding the making of programmed instruction.
The manual operation picture is except convenient maintenance, for new varieties micropill product testing simulation process parameter and the parameter setting of making micropill automatically play an important role.This utility model applicable to routine tests screw to convey materials, routine tests extrude, routine tests is round as a ball; Also can be linked to be line and make an experiment, promptly---it is round as a ball to extrude---feed valve---for the screw rod feeding.
Parameter setting: the necessary setup parameter of the automatic continuous production of micropill; Parameter setting is to form closed loop for the The whole control circuit; Input signal for PLC; PLC compares and calculates the corresponding execution command of sending in back and comes control circuit according to input signal, be 30r/min such as the invariablenes turning speed that will extrude device, at first on man-machine interaction display screen 11, will extrude the device speed setting through finger touch and become 30r/min; Click " extruding " button; Extruding reducing motor 14 will start, and will give PLC the actual speed signal feedback and be contained in the rotating speed coder extruded on the reducing motor 14, through PLC and setting value compare and convert after understand the rotating speed that will extrude device and revise and reach 30r/min.
Parameter setting comprises rotary speed parameter and time parameter, and rotary speed parameter comprises screw rod machine rotating speed, agitator speed, extrudes device rotating speed, spheronizator rotating speed, blower fan frequency parameter; Time parameter comprises startup-round as a ball automatic time delay, spheronizator feed time, round as a ball working time, spheronizator discharging time, round as a ball discharging-charging time-delay, normal shutdown time, lacks the material delay switching-off time.
The automated production of micropill: under the situation that parameter setting finishes; Interface incision automatic picture (being monitored picture) with the man-machine interaction display screen; Click " automatically " button then, complete machine will move automatically, operates in automatically under the normal condition to carry out the automated production of micropill.The materials of being processed by uniform mixing such as powder material, excipient, moistening binding agents such as loose or bulk soft material get into screw rod machine inlet capable 2; And the screw conveyor 3 that rotates will at the uniform velocity be passed to material the feed bin 15 of vertical rotating extruder; Material in vertical rotating extruder 4 again through active force such as scraping, press, feed, squeeze from the orifice plate of the extruder head 16 regular bar column of acquisition of portalling; The bar columnar material is dropped in the below timing feed valve feed bin 17 by self gravitation; Regularly the feed valve identical time of 5 every intervals opens automatically; With regard to the bar columnar material is delivered in the centrifugal round as a ball cabin 18 in batches; The bar columnar material in the spheronizator of operation through disrumpent feelings, revolve pinch, compound movement such as centrifugal processed close tiny spherical of particle diameter, this tiny spherical material often is referred to as micropill, this micropill is emitted from discharging opening 7 at last.
In round as a ball pelletizing process, avoid tiny material to drop from the gap of fluted disc and chamber wall; Aerator 8 carries out air blast when round as a ball, air-flow is got into the spheronizator cavity of resorption through Pneumatic three-way valve 10, and discharge outlet 19 is closed; Air communication is crossed the gap periphery that the flabellum that rotates simultaneously with fluted disc is assigned to air-flow fluted disc and chamber wall uniformly; Play the prevention material and drop, also material moisture is had certain evaporation simultaneously, avoid inter-adhesive from the gap.
The equipment code of this product
1 all devices outward appearance is SUS304 or 316L rustless steel with the material that contacts the material place.
Equipment appearance Ra0.8 wire drawing is handled, and table Ra0.4 mirror finish is handled in the contact material.
All weld seam firm welding, weld grinding polishing nature requires cannot see obvious weld seam.
Do not have oil pollution with the material contact position, do not have dust from flying during work.
The sealing ring that contacts with material is silicone rubber or fluorubber.
The device product of producing be brand-new, attractive in appearance, do not have wound or cut, surface beautiful.
Parts from the screw rod feeding machine to spheronizator all have protective cover, and the structural design conveniently assemble and disassemble.
The fast disassembly type structural design.
Can have cleaning function on the throne.
All motors (comprising blower fan) all use Frequency Converter Control, complete equipment to be furnished with 1 cover touch screen+PLC and totally control.
Control sequence has to be extruded and round as a ball chain control; And work continuously: material is extruded continuously and is not stopped; The material of extruding---the transfer container------round as a ball---discharging of feed valve, after the discharging round as a ball bleeder valve close-feed valve opens---round as a ball---discharging, periodic duty so again.
Have automatic sound-light alarm, touch screen prompting failure cause:
1. can produce 20 promptings of reporting to the police when non-compressed air or insufficient pressure, and equipment can shut down under automatic condition, eliminate until fault;
2. produce 20 promptings of reporting to the police when top charging aperture 1 does not have material, can pass through automatic delay function screw rod machine;
3. extruder feed bin or timing feed valve feed bin are not in place and can produce 21 promptings of reporting to the police, and equipment can't start;
4. timing feed bin valve can not opened when the spheronizator discharging opening was closed, otherwise can produce 20 promptings of reporting to the police;
5. LC-600L feed bin valve can not opened when the screw rod feeding machine rotated, otherwise can produce 20 promptings of reporting to the police.
Therefore this utility model is arranged on extruder and centrifugal spheronizator on the frame, and whole process of production does not need artificial turnover and operation midway, and the labour force has been saved in automated production greatly, has improved production efficiency, has also saved the occupation of land space simultaneously; Also be provided with electric control system above, improved the function of safety guarantee, energy-conserving and environment-protective more.
More than technical scheme that this utility model embodiment is provided carried out detailed introduction; Used concrete example among this paper principle and the embodiment of this utility model embodiment are set forth, the explanation of above embodiment only is applicable to the principle that helps to understand this utility model embodiment; Simultaneously, for one of ordinary skill in the art, according to this utility model embodiment, the part that on the specific embodiment and range of application, all can change, in sum, this description should not be construed as the restriction to this utility model.
Claims (3)
1. extrude round as a ball integral type pellet processing machine for one kind, it is characterized in that, comprise a frame, frame is provided with charging aperture, screw conveyor, extruder, timing feed valve, centrifugal spheronizator, discharging opening and electric control system; Said charging aperture is arranged on the top of said frame; The bottom of said charging aperture is connected with said screw conveyor; Said extruder is arranged on the below of said screw conveyor outlet; Said timing feed valve is arranged between said extruder and the said centrifugal spheronizator, and said discharging opening is connected with said centrifugal spheronizator, and said electric control system is respectively with said screw conveyor, extruder, regularly feed valve, centrifugal spheronizator are connected.
2. a kind of round as a ball integral type pellet processing machine of extruding according to claim 1; It is characterized in that; Be connected with an aerator and a control motor on the said centrifugal spheronizator, said centrifugal spheronizator and said aerator junction are provided with a three-way valve, and one logical is connected with centrifugal spheronizator in the said three-way valve; One logical is connected with aerator, other one logical be discharge outlet.
3. a kind of round as a ball integral type pellet processing machine of extruding according to claim 1 is characterized in that said electric control system comprises a circuit board, man-machine interaction display screen, control unit and alarm unit; Said man-machine interaction display screen, control unit and alarm unit are connected with circuit board respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202671303U CN202236358U (en) | 2011-07-26 | 2011-07-26 | Extruding and rounding integrated type palletizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202671303U CN202236358U (en) | 2011-07-26 | 2011-07-26 | Extruding and rounding integrated type palletizing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202236358U true CN202236358U (en) | 2012-05-30 |
Family
ID=46097673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202671303U Expired - Lifetime CN202236358U (en) | 2011-07-26 | 2011-07-26 | Extruding and rounding integrated type palletizing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202236358U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102895115A (en) * | 2012-08-16 | 2013-01-30 | 南京钟腾化工有限公司 | Spheronization machine for producing spherical pellets by adopting extrusion-spheronization mode |
| CN104549045A (en) * | 2015-02-04 | 2015-04-29 | 华中农业大学 | Extrusion-spheronization integrated granulating machine |
| CN113940891A (en) * | 2020-07-15 | 2022-01-18 | 湖南怡田美农业科技有限公司 | Medical Chinese herbal medicine pill forming device |
-
2011
- 2011-07-26 CN CN2011202671303U patent/CN202236358U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102895115A (en) * | 2012-08-16 | 2013-01-30 | 南京钟腾化工有限公司 | Spheronization machine for producing spherical pellets by adopting extrusion-spheronization mode |
| CN104549045A (en) * | 2015-02-04 | 2015-04-29 | 华中农业大学 | Extrusion-spheronization integrated granulating machine |
| CN104549045B (en) * | 2015-02-04 | 2016-10-05 | 华中农业大学 | A kind of extrusion spheronization integral type comminutor |
| CN113940891A (en) * | 2020-07-15 | 2022-01-18 | 湖南怡田美农业科技有限公司 | Medical Chinese herbal medicine pill forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120530 |