CN202232952U - Automatic control pneumatic valve device for dust removal duct of cigarette making machine - Google Patents
Automatic control pneumatic valve device for dust removal duct of cigarette making machine Download PDFInfo
- Publication number
- CN202232952U CN202232952U CN201120400870XU CN201120400870U CN202232952U CN 202232952 U CN202232952 U CN 202232952U CN 201120400870X U CN201120400870X U CN 201120400870XU CN 201120400870 U CN201120400870 U CN 201120400870U CN 202232952 U CN202232952 U CN 202232952U
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- Prior art keywords
- valve
- rotating shaft
- dust removal
- automatic control
- negative pressure
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Abstract
The utility model discloses an automatic control pneumatic valve device for a dust removal duct of a cigarette making machine, and particularly relates to an automatic control device for a dust removal duct of a cigarette making machine, which belongs to the field of cigarette making equipment. The dust removal duct of the cigarette making machine is provided with a valve air pipe, a rotating shaft is disposed in the valve air pipe, two ends of the rotating shaft are perpendicularly fixed to the valve air pipe, one end of the rotating shaft is connected to an electromagnetic valve through a coupling, the electromagnetic valve and an air chamber are connected at an interlocking switch through a signal circuit, and a disc valve is fixedly disposed in the rotating shaft. By means of the automatic control pneumatic valve device, loss and leakage are obviously improved in normal use of a feed slivering machine during negative pressure dust removal. Loss 49.2mbar of negative pressure air caused by leakage in negative pressure dust removal before modification is reduced to 2.7mbar. In addition, after modification, the automatic control air valve device is convenient in maintenance and simple in adjustment during practical use. Product quality is guaranteed, and energy waste is reduced greatly.
Description
Technical field:
The utility model belongs to the cigarette manufacturing equipment field, particularly cigarette machine cleaning shaft automaton.
Background technology:
The energy is the mainstay of the national economic development, is the material base of uplifting the people's living standard.For industrial enterprise, to produce any product and all want consumes energy, enterprise development be unable to do without the energy.Energy savings, reduce to consume, for enterprise increase product yield, reduce cost, relax the energy supply pressure, the significance of having increased economic efficiency.The feed sett frame is the part of cigarette making and tipping machine, its function be the pipe tobacco of sending wire feed system here through loose with remove iron, assorted, sign, process behind the stalk piece and meet that cigarette props up unit length, tobacco rod that weight is consistent is delivered to and rolled the forming machine part.
Feed sett frame dedusting negative pressure wind is to be provided by the concentrated dust-removing blower fan, and blower fan provides the suction negative pressure greater than 80mbar to the feed sett frame, accomplishes the task that wind-force is inhaled silk, stem separation, wind-force dedusting.The concentrated dust-removing that our factory uses at present is made up of Ventilator Room concentrated dust-removing blower fan and wind-force cleaning shaft, and every typhoon machine offers six units simultaneously and uses.
During normal operation, damage and need to change or pipe tobacco stops up when needing cleaning and getting rid of other faults when silk ribbon takes place to inhale the feed sett frame, the air draught of dedusting negative pressure is seriously revealed, and Pressure gauge show value moment reduces, and causes energy serious waste.The negative pressure value of adjacent operation board is reduced, cause cigarette weight unstable, influence cigarette and prop up product quality.Use the dedusting negative pressure for six cigarette locomotive ordinary production that guarantee to supply with, it is 48.2Hz that blower fan provides output frequency, and power output is 92.1KW.
Cigarette making and tipping machine is when normal operation, and when feed sett frame generation single failure, the air draught of dedusting negative pressure is seriously revealed, and causes energy waste.
Because feed sett frame equipment when getting rid of single failure is out of service, at this moment feed sett frame dedusting negative pressure air can stop to supply with.And from last table, find out: at present, the dedusting vacuum table shows that mean value is 49.2mbar when getting rid of single failure, that is to say that the negative pressure air that at this moment 49.2mbar is arranged is being wasted, and therefore, feed sett frame dedusting negative pressure leakage problem is anxious to be solved.
Find that through field assay when the feed sett frame normally moved, the silk ribbon damage took place to inhale the air compartment body or pipe tobacco stops up and other faults; Need open air compartment body guard shield and get rid of, cause the negative pressure inlet scoop that is enclosed in the air compartment body to expose, the negative pressure air draught can not be closed again automatically; The dedusting negative pressure wind is seriously revealed; Pressure gauge show value moment reduces, and instrument and less zero spare part, cleaning cloth for automobile, suction silk ribbon etc. often are inhaled into the negative pressure inlet scoop, even cause the cleaning shaft obstruction; Increase the repairing difficulty, caused energy serious waste simultaneously.
Row goes out from statistical form: dedusting negative pressure leakage mean value is 49mbar when opening air compartment body guard shield, and per tour is opened air compartment body guard shield average out to 4.8 times, and the time average that adds up to fix a breakdown is 8.3 minutes.
The utility model content:
The cigarette machine cleaning shaft that the utility model provides is controlled Pneumatic valve automatically, can effectively solve the energy waste problem that prior art exists;
Technical scheme is following:
The cigarette machine cleaning shaft is controlled Pneumatic valve automatically; At the cigarette machine cleaning shaft valve airduct is set, in the valve airduct rotating shaft is set, the valve airduct is radially passed in rotating shaft; Rotating shaft is fixed in valve airduct both sides through fixture, and an end of rotating shaft connects shaft coupling and magnetic valve; Annular valve is fixedly installed in the rotating shaft;
The valve airduct is connected in the cigarette machine cleaning shaft through the fixing hole that is arranged on the valve airduct;
Annular valve is fixed in the rotating shaft through set bolt.
Said magnetic valve is an air-operated solenoid valve; Magnetic valve is connected through signal circuit with air compartment body interlock switch place; After the air compartment body was opened, magnetic valve is received information made valve be in closed condition, and closed conduct makes blast stop to carry;
Fixedly install annular valve in the said rotating shaft, annular valve rotates with rotating shaft, and when placed perpendicular to the valve airduct on said annular valve plane, the valve airduct was by all sealings; When said annular valve was parallel to the placement of valve airduct, the valve airduct was all opened.
Beneficial effect:
Loss and leakage phenomenon had obtained obvious improvement during feed sett frame dedusting negative pressure was normally used behind the employing contrive equipment.Cause negative pressure air loss 49.2mbar by improving preceding the leakage, be reduced to loss 2.7mbar because of the dedusting negative pressure.Simultaneously, the automatic control Pneumatic valve after the improvement is easy to maintenance in actual use, adjustment is simple.Thus, feed sett frame dedusting negative pressure leakage problem has obtained better solution.Stopped air compartment body inlet scoop and will inhale silk ribbon, the phenomenon that cleaning cloth for automobile and other less parts suck takes place, and does not occur between the adjacent locomotives causing the unsettled phenomenon of dedusting negative pressure because of opening air compartment body guard shield again.Not only guarantee product quality, significantly reduced the waste of the energy simultaneously.
Because improved feed sett frame dedusting negative pressure leakage problem is solved preferably, negative pressure air is in liberal supply.Therefore, the dedusting negative pressure that provides of concentrated dust-removing blower fan also can correspondingly reduce.On March 11st, 2011, we will supply with three concentrated dust-removing blower fan output frequencies of 18 groups of ZJ17 cigarette making and tipping machine and reduce to the 47Hz trial production by 48Hz, and power output is by the corresponding 83.3KW that is reduced to of 92.1KW.Greatly reduce wind energy loss and electric energy loss; Find that after ordinary production is used after a while the dedusting negative pressure of supply can guarantee the use of locomotive ordinary production.Can find out that from statistics in consolidation, transform back locomotive dedusting negative pressure leakage value when opening air compartment body guard shield and still be merely 2.3mbar, the effect continuation is stable.
Description of drawings:
Fig. 1 valve airduct vertical view
Fig. 2 valve airduct cutaway view
Fig. 3 rotating shaft front view
Fig. 4 rotating shaft vertical view
Fig. 5 valve vertical view
The specific embodiment:
In conjunction with Fig. 1-5 explanation.
Automatically control Pneumatic valve through cigarette machine cleaning shaft in concrete embodiment narration the utility model below, unless stated otherwise, used technological means is method known in those skilled in the art in the utility model.In addition, embodiment is interpreted as illustrative, and the scope of unrestricted the utility model, the essence and the scope of the utility model are only limited claims.To those skilled in the art, under the prerequisite that does not deviate from the utility model essence and scope, various changes that the structure in these embodiments and shape are carried out or change the protection domain that also belongs to the utility model.
The cigarette machine cleaning shaft is controlled Pneumatic valve automatically, at the cigarette machine cleaning shaft valve airduct 1 is set, and said valve airduct 1 comprises valve airduct 1 passage 2, fixing hole 3; Valve airduct 1 is sealedly attached to the cigarette machine cleaning shaft through fixing hole; Rotating shaft 5 is set in the valve airduct, and rotating shaft is radially vertically passed the valve airduct and is fixed in valve airduct both sides through fixture 6, and an end of rotating shaft connects magnetic valve 8 through shaft coupling 7; Magnetic valve is connected through signal circuit with air compartment body interlock switch place; Annular valve passes axis hole 9, is fixedly installed in the rotating shaft through fixing hole 10, and set bolt is fixing with annular valve 4 through fixing hole 10; Said magnetic valve is an air-operated solenoid valve; Fixedly install annular valve in the said rotating shaft, annular valve rotates with rotating shaft, and when placed perpendicular to the valve airduct on said annular valve plane, the valve airduct was by all sealings; When said annular valve was parallel to the placement of valve airduct, the valve airduct was all opened.
During use, after air compartment body interlock switch started, signal circuit was transferred to magnetic valve with information, drive shaft coupling after the magnetic valve work rotating shaft is rotated, thereby make annular valve close or open, thereby the loss of effectively controlling energy also makes pressure reset fast simultaneously.
Claims (4)
1. the cigarette machine cleaning shaft is controlled Pneumatic valve automatically; It is characterized in that; Said cigarette machine cleaning shaft is provided with the valve airduct, in the valve airduct rotating shaft is set, and the valve airduct is radially passed in rotating shaft; Rotating shaft is fixed in valve airduct both sides through fixture, and an end of rotating shaft connects shaft coupling and magnetic valve; Annular valve is fixedly installed in the rotating shaft.
2. control Pneumatic valve automatically like right 1 described cigarette machine cleaning shaft, it is characterized in that said magnetic valve is an air-operated solenoid valve.
3. control Pneumatic valve automatically like right 1 described cigarette machine cleaning shaft, it is characterized in that said valve airduct is connected in the cigarette machine cleaning shaft through the fixing hole that is arranged on the valve airduct.
4. control Pneumatic valve automatically like right 1 described cigarette machine cleaning shaft, it is characterized in that said annular valve is fixed in the rotating shaft through set bolt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201120400870XU CN202232952U (en) | 2011-10-20 | 2011-10-20 | Automatic control pneumatic valve device for dust removal duct of cigarette making machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201120400870XU CN202232952U (en) | 2011-10-20 | 2011-10-20 | Automatic control pneumatic valve device for dust removal duct of cigarette making machine |
Publications (1)
Publication Number | Publication Date |
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CN202232952U true CN202232952U (en) | 2012-05-30 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201120400870XU Expired - Fee Related CN202232952U (en) | 2011-10-20 | 2011-10-20 | Automatic control pneumatic valve device for dust removal duct of cigarette making machine |
Country Status (1)
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CN (1) | CN202232952U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105927740A (en) * | 2016-06-29 | 2016-09-07 | 无锡洲翔成套焊接设备有限公司 | Control valve used for dust removing system |
-
2011
- 2011-10-20 CN CN201120400870XU patent/CN202232952U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105927740A (en) * | 2016-06-29 | 2016-09-07 | 无锡洲翔成套焊接设备有限公司 | Control valve used for dust removing system |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20161020 |
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CF01 | Termination of patent right due to non-payment of annual fee |