CN202232821U - Fully automatic chocolate bean forming machine - Google Patents

Abstract

The utility model relates to a full-automatic chocolate bean molding machine, which is composed of a feeding system, a cooling conveying system, a cooling and granulating system, a rotary screen system and a cooling system. The feeding system is composed of a stirring tank, a rotor pump and a pouring head. The rotor pump is installed on the mixing tank, and the rotor pump is connected to the pouring head through pipelines; the cooling conveying system is composed of a conveying chamber and a conveying belt installed inside the conveying chamber; The mold is installed at the feeding position of the conveyor belt, and the pouring head is installed on the upper part of the roller mold; the cooling system is composed of a condenser, a refrigerator, a fan and an air duct; the rotary screen system is composed of a rotary screen and its driving motor , The rotary screen is installed at the lower part of the conveyor belt discharge position. The utility model can realize the automatic production of chocolate beans, and has the outstanding advantages of simple process, integrated equipment, good sanitation, high output and low labor intensity.

Description

Automatic Chocolate Bean Forming Machine

technical field

The utility model belongs to the field of food machinery, in particular to a full-automatic chocolate bean molding machine.

Background technique

The traditional chocolate bean molding process is as follows: freeze the raw material slurry in a cold storage to form a plate, dry-roll the plate-shaped raw material with a granulation equipment to form chocolate beans, and then remove the burrs and irregular-shaped chocolate beans through a rolling sieve, and collect regular-shaped chocolate beans. Chocolate Chips. The traditional process has problems such as complicated process, many steps, complicated equipment, low output, poor sanitation, and bad taste. Moreover, a large number of manual operations are required, which wastes manpower and reduces production efficiency.

Contents of the invention

The purpose of the utility model is to overcome the deficiencies of the prior art and provide a fully automatic chocolate bean molding machine with simple process, high equipment integration, good sanitation and high output.

The utility model solves its technical problem and realizes by taking the following technical solutions:

A full-automatic chocolate bean forming machine, characterized in that it consists of a feeding system, a cooling conveying system, a cooling and granulating system, a rotary screen system and a cooling system, and the feeding system is composed of a stirring tank, a rotor pump and a pouring head. The rotor pump is installed on the mixing tank, and the rotor pump is connected to the pouring head through pipelines; the cooling conveying system is composed of a conveying chamber and a conveying belt installed inside the conveying chamber; The mold is installed at the feeding position of the conveyor belt, and the pouring head is installed on the upper part of the roller mold; the cooling system is composed of a condenser, a refrigerator, a fan and an air duct, and the two condensate outlet pipes of the condenser are respectively connected to Refrigerator and roller mold, the refrigerator is connected to the air duct, and the fan connected to the conveying room is installed on the air duct; the rotary screen system is composed of a rotary screen and its driving motor, and the rotary screen is installed at the lower part of the conveyor belt discharge position.

Moreover, the pair of roller molds is composed of a pair of molds whose surfaces are covered with pits, and the pair of roller molds are driven by a driving motor to rotate in opposite directions.

Moreover, a rotating sleeve is provided at both ends of the roller mold, and a rotary joint is installed at one end of the rotating sleeve. There are condensate outlets and water return ports, and liquid distribution holes are formed on the central axis tube.

Moreover, the pair of roller molds are multiple sets of roller molds installed on the front end frame of the cooling conveyor system, and the conveyor belts are multiple corresponding to the roller molds, and the conveyor belts are driven by a sprocket chain Driven synchronously by the roller mold driving motor, the rotary screen system is also correspondingly multiple groups.

Moreover, the outlet end of the rotary screen is installed with an inclination downward.

Advantage and positive effect of the present utility model are:

1. This chocolate bean molding machine changes the traditional processing technology of using chocolate frozen plate-shaped raw materials for dry rolling, and converts it to using chocolate slurry for pouring. Under the cooling effect of the forming roller mold, the slurry is formed into a bean shape, and During the cooling process of the conveying system, continue to cool to form chocolate beans, and finally get the finished chocolate beans through the rotary sieve, which has the advantages of high output, less process steps, no manual operation in the production process, and good sanitation.

2. This chocolate bean molding machine can use multiple pairs of forming roller molds for processing, and its conveyor belts are set to corresponding multiples, so that it can be applied to the production of chocolate beans with different particle sizes, improving the scope of application of the equipment and production efficiency.

3. The counter-rollers of this chocolate bean molding machine are driven by servo motors, and a cooling system is installed. The cooling temperature of the counter-rollers is -30 degrees, which meets the chocolate bean molding requirements.

4. The structure design of the utility model is scientific and reasonable, breaks through the traditional chocolate bean processing technology, and can realize the fully automatic production of chocolate beans. It has the outstanding advantages of simple process, integrated equipment, good hygiene, high output and low labor intensity. It is a highly innovative chocolate bean production equipment.

Description of drawings

Fig. 1 is the front view of the utility model (not including feeding system);

Fig. 2 is the left view of Fig. 1;

Fig. 3 is an enlarged front view (sectional view) of the roller mold of the present invention.

Detailed ways

The utility model is described in further detail below through specific examples, the following examples are only descriptive, not limiting, and cannot limit the protection scope of the utility model with this.

A chocolate bean forming machine is composed of a feeding system, a cooling conveying system, a cooling and granulating system, a rotary screen system and a cooling system.

Among them, the feeding system is composed of a stirring tank 23, a rotor pump 24 and a pouring head 21. A rotor pump is installed at the bottom of the stirring tank. The rotor pump is connected to the pouring head through a pipeline 22. A stirring shaft and a stirring shaft are installed on the upper end of the stirring tank. The motor and the outer wall of the stirring tank are provided with a thermal insulation cover.

The cooling conveying system consists of a conveying chamber 4 and a conveying belt installed inside the conveying chamber. The conveying belt is composed of an upper conveying belt 6, a lower conveying belt 7 and a chute 8. The conveying directions of the upper and lower conveying belts are opposite, and one end passes through Chute connection. The outer walls of the conveying chamber are provided with insulation layers 5 .

The cooling and granulation system consists of a pair of roller molds 2 and its drive motor 20. The pair of roller molds is installed on the frame 3 above the feed end of the conveyor belt, and the pouring head of the feed system is installed on the top of the pair of roller molds. The pair of roller molds is composed of a pair of molds whose surfaces are covered with pits, and the drive motor is a servo motor, which drives the pair of roller molds to rotate in opposite directions through a gear transmission mechanism 26 . The roller mold drive motor and the sprocket chain drive mechanism drive the conveyor belt to realize synchronous drive to ensure the consistency and coordination of its operation. Both ends of the roller mold are provided with a rotating sleeve 27, the end of the rotating sleeve is equipped with a rotary joint 25, and the inner end of the rotary joint is connected with the central axis pipe 28 installed inside the roller mold. Condensate water inlet 31 and water outlet 30 are formed at the end, and liquid distribution holes 29 are formed on the pipe wall of the central axis tube. The cooling liquid enters the inner wall of the roller from the liquid distribution hole. Enter the return port of the swivel joint between the swivel sleeves. The cooling liquid can keep the double-roll mold at a low temperature of -30°C.

The rotary screen system is composed of a rotary screen 19 and its driving motor 18, and the driving motor drives the rotary screen to rotate slowly through belt transmission. The rotary screen is installed at the lower part of the discharge position of the conveyor belt. The outlet end of the rotary sieve is installed inclined downwards to facilitate the discharge.

According to the needs of production, there can be two groups or more than two groups of roller molds, and the conveyor belt and the rotary screen are also multiple corresponding to the roller molds. In this embodiment, two groups of roller molds with different particle sizes are used. There are two conveyor belts and two rotary screens. Thus, the production efficiency can be greatly improved, and the production needs of different types of chocolate beans can be met.

The cooling system consists of a condenser 14, a refrigerator 12, a fan and an air duct 15. The condenser includes two condensate outlet pipes, one condensate outlet pipe 13 is connected to the refrigerator, and the other condensate outlet pipe 11 is connected to the counter roller The swivel joint of mold is respectively provided with the air inlet 17 and the air outlet 9 that are communicated with the air duct at the bottom of the conveying chamber, and the axial fan 16,10 is all equipped with on the air duct at the bottom of the air inlet and the air outlet.

The working principle of the chocolate bean molding machine of the present utility model is:

The high-temperature chocolate slurry is transported to the pouring head through the rotor pump under stirring, and poured from the pouring head to the double-roll mold. The chocolate beans fall to the end of the upper conveyor belt, continue to freeze during the conveying process inside the conveying chamber, complete the freezing and forming process, and fall to the rotary screen at the end of the lower conveyor belt, and remove burrs and beans with too small particle size through the rotary screen , the shaped chocolate beans drop down to the finished product tank at the front end of the rotary screen for collection.

The chocolate bean forming machine can realize automatic control of the forming refrigeration temperature, the conveying room refrigeration temperature and the material temperature through the automatic control system 1, and has the advantages of high degree of automation, high production efficiency and good product quality.

Claims (5)

1. full-automatic marble chocolate make-up machine; It is characterized in that: roll a system, rotary screen system and cooling system and constitute by feed system, cooling induction system, cooling; Feed system is made up of agitator tank, impeller pump and pouring head; Impeller pump is installed on agitator tank, and impeller pump is connected to pouring head through pipeline; The cooling induction system is by conveying chamber and be installed on the inner conveyer belt of conveying chamber and constitute; Cooling is rolled a system and is made up of pair roller mould and drive motors thereof, and the pair roller mould is installed on the feed entrance point of said conveyer belt, on the top of pair roller mould said pouring head is installed; Cooling system is made up of condenser, refrigerator, blower fan and air channel, and two condensate liquid outlet pipes of condenser are connected to refrigerator and pair roller mould respectively, and refrigerator is connected on the air channel, and the blower fan that is connected with conveying chamber is installed on the air channel; The rotary screen system is made up of rotary screen and drive motors thereof, and rotary screen is installed on bottom, conveyer belt discharging position.

2. full-automatic marble chocolate make-up machine according to claim 1 is characterized in that: said pair roller mould is made up of the mould that a pair of surface is covered with pit, and this pair roller mould is rotated by drive motor drives in opposite directions.

3. full-automatic marble chocolate make-up machine according to claim 1; It is characterized in that: be provided with turning set in the pair roller both mold ends; One end of this turning set is equipped with swivel joint; The inner of this swivel joint is connected with the central shaft tube that is installed on the pair roller mould inside, and the outer end of this swivel joint is shaped on condensate liquid delivery port and water return outlet, on central shaft tube, is shaped on liquid distributing hole.

4. full-automatic marble chocolate make-up machine according to claim 1; It is characterized in that: described pair roller mould is the many groups pair roller mould that is installed on the cooling induction system leading section support body; Said conveyer belt is many of corresponding said pair roller mould; By pair roller mould drive motors driven in synchronism, said rotary screen system also be corresponding organizes to this conveyer belt more through the sprocket wheel chain drive mechanism.

5. full-automatic marble chocolate make-up machine according to claim 1 is characterized in that: the downward-sloping installation of the port of export of said rotary screen.

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