CN202224536U - Production line for manufacturing automobile safety components with high-strength steel plates by means of hot pressing - Google Patents
Production line for manufacturing automobile safety components with high-strength steel plates by means of hot pressing Download PDFInfo
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- CN202224536U CN202224536U CN2011203275690U CN201120327569U CN202224536U CN 202224536 U CN202224536 U CN 202224536U CN 2011203275690 U CN2011203275690 U CN 2011203275690U CN 201120327569 U CN201120327569 U CN 201120327569U CN 202224536 U CN202224536 U CN 202224536U
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- manipulator
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Abstract
A production line for manufacturing automobile safety components with high-strength steel plates by means of hot pressing is used for manufacturing the safety components on an automobile body and overcomes the shortcomings of low strength, large weight, poor safety and high manufacturing cost of a method for manufacturing the safety components by means of steel plate cold-pressing process. The production line comprises a plate carrier-and-stacker, an unstacking manipulator, a tunnel heating furnace, a high-temperature plate charging manipulator, a press, a forming die, a pressurizing process temperature-control water cooling device, a finished product stripping manipulator and an automatic control system for the production line. The production line has the advantages that the high-strength steel plates (with tensile strength higher than 1400Mpa) can be used for manufacturing the automobile safety components by means of punching, obtained products are thin and high-strength, the components of the same type can be lightened by 1/3, pressing technical process is simplified, and production cost is reduced.
Description
Technical field
The invention belongs to mechanical field, being specifically related to sheet material is that raw material heating and pressurizing formed automobile is with shelly safety component production equipment.
Background technology
At home, existing shell shape automotive safety parts such as front and back collision prevention girders, A post, B post, the many cold moudlings of door anti-collision joist.Receiving the restriction of method of manufacturing technology, can not be material (generally using the low-intensity steel plate of tensile strength 800-900Mpa) with the high strength steel plate.Consider the intensity of integrated member, have to increase member thickness.See that comprehensively the existing automotive safety parts of colding pressing exist that intensity is low, materials are many, weight is big, and poor stability strengthens car body weight.And required press tonnage is big, and technology is complicated in the pressing process, and manufacturing cost is higher.
Summary of the invention
The purpose of this invention is to provide the hot-forming manufacturing automotive safety of a kind of high strength steel plate parts production line, be used to make the safety component on the car body.The intensity that overcomes this series products existence of employing steel plate cold-press process manufacturing is low, weight is big, poor stability, the higher deficiency of manufacturing cost.
Production line of the present invention is piled up neatly car, de-stacking manipulator, tunnel heating, high temperature tablet progressive die manipulator, forcing press, pattern, pressure process temperature control water cooling plant, finished parts depanning manipulator and production line automatic control system by plate and is formed.Material buttress car wherein is made up of rail wheel and flat car body.Be arranged on and spread to the track of production line head end; De-stacking machinery hand wherein comprises that vertical lines guide shaft in body, the body, sucked type terminal-collecting machine, driving body move horizontally and vertical mobile motor of terminal-collecting machine and rack and pinion drive mechanism; The de-stacking manipulator is installed on the crossbeam of the horizontal guide shaft of double as, and cross beam frame is piled up neatly on the Car Track outrigger with material at the door frame across the furnace charge platform; Tunnel heating furnace wherein comprises sheet conveying roller, conveying roller drive motors and transmission mechanism on loading bay, burner hearth, discharge pedestal of furnace shell, loading bay, discharge pedestal, continuous laying, the heating in the burner hearth; Forcing press wherein is the forcing press of existing forcing press through change gearratio, raising closure pressing speed, and forcing press is arranged on the heating furnace discharge end; Product mold is installed on the press bench; High temperature tablet manipulator wherein comprises body, is installed in vertical, two line slideways of level on the body; The mechanical type terminal-collecting machine; Guide shaft drive motors and travelling gear tooth bar, the body-fixed of high temperature tablet manipulator at forcing press on the door frame of heating furnace one side; The structure of finished parts depanning manipulator wherein is identical with high temperature tablet manipulator, is installed on the door frame that product shifts out forcing press one side; Pressure process temperature control water cooling plant wherein comprises water-injecting cavity, the water circulation pipe in storage tank, refrigeration machine, the mould, and automatic control system wherein comprises digital storage, central controller, de-stacking manipulator automatic controller, tunnel heating automatic controller, high temperature tablet progressive die manipulator automatic controller, forcing press automatic controller, pressure process temperature control water cooling plant automatic controller, finished parts depanning manipulator automatic controller.
The course of work of the present invention is: the material buttress car that is loaded with the tablet buttress gets into the production line head end, and the cold burden sheet is gone into the sucker of stove manipulator and fixed tablet, and manipulator is mentioned tablet and transferred on the outer conveying roller of furnace charge mouth, and the conveying roller of rotation is sent into tablet in the heating furnace; Tablet is heated to temperature requiredly in heating furnace in the traveling process gradually, is pushed out furnace outlet; High temperature tablet manipulator terminal-collecting machine is mentioned hot tablet, sends into mould, and manipulator is released; Forcing press work, the cooling water in the pressure process in the dies cavity is progressively lowered the temperature workpiece, when accomplishing thermoforming; The temperature of workpiece about 200 ℃, the dynamic model return, finished parts depanning manipulator terminal-collecting machine stretches into the mould place; Propose finished parts, shift out forcing press, sign indicating number is on the finished product buttress.
Good effect of the present invention is: can be with high strength steel plate (more than the tensile strength 1400Mpa).Stamped automotive safety parts.Products obtained therefrom thin thickness, intensity height, parts of the same race can alleviate 1/3, and the pressing process process is simplified, and has reduced production cost.
Description of drawings
Fig. 1 is a production line overall structure sketch map of the present invention.
Fig. 2 operation control system structure chart.
Fig. 3 complete machine control system electrical schematic.
The specific embodiment
Consult Fig. 1, materials buttress car, de-stacking manipulator, tunnel heating, high temperature tablet progressive die manipulator, forcing press, pattern, finished parts depanning manipulator are formed with the hot-forming manufacturing automotive safety of sheet material parts production line.Material buttress car wherein is made up of rail wheel 1 and flat car body 2, through the head end of track into and out of production line.Wherein de-stacking machinery hand comprise vertical lines guide shaft in body 3, the body, with the sucked type terminal-collecting machine 4 of guide shaft upper rack meshed gears, gear drive motor and reducing gear, body lower end.The de-stacking manipulator is being supported between material buttress car and the heating furnace the horizontal guide shaft of crossbeam 7 double as manipulators through frame across the door frame 5 of furnace charge platform 8 and the beam 7 on the material buttress Car Track outrigger 6.Establish tooth bar on the crossbeam 7, the gear and gear drive motor and the reducing gear that cooperate with tooth bar are arranged on the manipulator body.Tunnel heating furnace wherein comprises feeding table 8, furnace shell 9, discharge pedestal 10, is arranged in parallel and extends to the sheet material conveying roller 11 of heating furnace feeding mouth 8 and discharging opening 10, electrical heating elements, conveying roller drive motors and the transmission mechanism in the burner hearth.It is terminal that forcing press 12 is arranged on the heating furnace discharge pedestal.Product mold 13 is installed on the workbench of forcing press 12; High temperature tablet manipulator wherein comprises the horizontal straight line guide shaft 15 under body 14, intrinsic vertical lines guide shaft, the body; Mechanical type terminal-collecting machine 16; Guide shaft drive motors and travelling gear tooth bar, the body 14 of high temperature tablet manipulator is fixed on forcing press 12 on the door frame of heating furnace one side.The structure of finished parts depanning manipulator wherein is identical with high temperature tablet manipulator, is installed on the door frame that product shifts out forcing press one side.
Pressure process temperature control water cooling plant comprises storage tank, stretches into refrigeration machine condenser pipe, the water-injecting cavity in the mould, connection storage tank and the circulating water pipe of dies cavity in the storage tank, the water pump on the water circulation pipe; And the valve composition, consult Fig. 2, Fig. 3, composition by digital storage, central controller, de-stacking manipulator automatic controller, tunnel heating automatic controller, high temperature tablet progressive die manipulator automatic controller, forcing press automatic controller, pressure process temperature control water cooling plant automatic controller, finished parts depanning manipulator automatic controller automatic control system.
Claims (1)
1. the hot-forming manufacturing automotive safety of high strength steel plate parts production line is characterized in that: be made up of plate buttress car, de-stacking manipulator, tunnel heating, high temperature tablet progressive die manipulator, forcing press, pattern, pressure process temperature control water cooling plant, finished parts depanning manipulator and production line automatic control system; Material buttress car wherein is made up of rail wheel and flat car body, is arranged on and spreads to the track of production line head end; De-stacking machinery hand wherein comprises that vertical lines guide shaft in body, the body, sucked type terminal-collecting machine, driving body move horizontally and vertical mobile motor of terminal-collecting machine and rack and pinion drive mechanism; The de-stacking manipulator is installed on the crossbeam of the horizontal guide shaft of double as, and cross beam frame is piled up neatly on the Car Track outrigger with material at the door frame across the furnace charge platform; Tunnel heating furnace wherein comprises sheet conveying roller, conveying roller drive motors and transmission mechanism on loading bay, burner hearth, discharge pedestal of furnace shell, loading bay, discharge pedestal, continuous laying, the heating in the burner hearth; Forcing press wherein is the forcing press of existing forcing press through change gearratio, raising closure pressing speed, and forcing press is arranged on the heating furnace discharge end; Product mold is installed on the press bench; High temperature tablet manipulator wherein comprises body, is installed in vertical, two line slideways of level on the body; The mechanical type terminal-collecting machine; Guide shaft drive motors and travelling gear tooth bar, the body-fixed of high temperature tablet manipulator at forcing press on the door frame of heating furnace one side; The structure of finished parts depanning manipulator wherein is identical with high temperature tablet manipulator, is installed on the door frame that product shifts out forcing press one side; Pressure process temperature control water cooling plant wherein comprises water-injecting cavity, the water circulation pipe in storage tank, refrigeration machine, the mould; Automatic control system wherein comprises digital storage, central controller, de-stacking manipulator automatic controller, tunnel heating automatic controller, high temperature tablet progressive die manipulator automatic controller, forcing press automatic controller, pressure process temperature control water cooling plant automatic controller, finished parts depanning manipulator automatic controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203275690U CN202224536U (en) | 2011-09-02 | 2011-09-02 | Production line for manufacturing automobile safety components with high-strength steel plates by means of hot pressing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203275690U CN202224536U (en) | 2011-09-02 | 2011-09-02 | Production line for manufacturing automobile safety components with high-strength steel plates by means of hot pressing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202224536U true CN202224536U (en) | 2012-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203275690U Expired - Lifetime CN202224536U (en) | 2011-09-02 | 2011-09-02 | Production line for manufacturing automobile safety components with high-strength steel plates by means of hot pressing |
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| Country | Link |
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| CN (1) | CN202224536U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102652976A (en) * | 2011-09-02 | 2012-09-05 | 王玉亮 | Production line for manufacturing automobile safety part by hot-pressing and molding high-intensity steel plate |
| CN103286235A (en) * | 2013-04-18 | 2013-09-11 | 重庆市科学技术研究院 | Automatic production line for hot stamping formation of magnesium alloy boards |
| CN103302190A (en) * | 2013-06-17 | 2013-09-18 | 武汉钢铁(集团)公司 | Method for heating feeding and discharging materials of high strength steel plate in cross time sequences |
| CN104056995A (en) * | 2014-06-17 | 2014-09-24 | 无锡朗贤汽车组件研发中心有限公司 | Hot forming trimming process production line |
| CN104128524A (en) * | 2014-07-07 | 2014-11-05 | 大连理工大学 | Feeding mechanism of warm forming production line and feeding method |
| CN104690172A (en) * | 2015-01-16 | 2015-06-10 | 昆山龙筠汽车零部件有限公司 | Hot stamping and forming production line |
| CN104841780A (en) * | 2015-05-06 | 2015-08-19 | 翟述基 | High strength steel plate stamping part thermal forming production automation line |
| CN105834268A (en) * | 2016-03-28 | 2016-08-10 | 昆山传适达汽车传动系统有限公司 | Hot stamping and forming production line for aluminum alloy sheet materials |
-
2011
- 2011-09-02 CN CN2011203275690U patent/CN202224536U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102652976A (en) * | 2011-09-02 | 2012-09-05 | 王玉亮 | Production line for manufacturing automobile safety part by hot-pressing and molding high-intensity steel plate |
| CN103286235A (en) * | 2013-04-18 | 2013-09-11 | 重庆市科学技术研究院 | Automatic production line for hot stamping formation of magnesium alloy boards |
| CN103302190A (en) * | 2013-06-17 | 2013-09-18 | 武汉钢铁(集团)公司 | Method for heating feeding and discharging materials of high strength steel plate in cross time sequences |
| CN104056995A (en) * | 2014-06-17 | 2014-09-24 | 无锡朗贤汽车组件研发中心有限公司 | Hot forming trimming process production line |
| CN104128524A (en) * | 2014-07-07 | 2014-11-05 | 大连理工大学 | Feeding mechanism of warm forming production line and feeding method |
| CN104128524B (en) * | 2014-07-07 | 2016-04-13 | 大连理工大学 | Warm forming production line feed mechanism and charging method thereof |
| CN104690172A (en) * | 2015-01-16 | 2015-06-10 | 昆山龙筠汽车零部件有限公司 | Hot stamping and forming production line |
| CN104841780A (en) * | 2015-05-06 | 2015-08-19 | 翟述基 | High strength steel plate stamping part thermal forming production automation line |
| CN105834268A (en) * | 2016-03-28 | 2016-08-10 | 昆山传适达汽车传动系统有限公司 | Hot stamping and forming production line for aluminum alloy sheet materials |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120523 Effective date of abandoning: 20140226 |
|
| RGAV | Abandon patent right to avoid regrant |