CN202220134U

CN202220134U - Artificial pumice production device

Info

Publication number: CN202220134U
Application number: CN2011203504492U
Authority: CN
Inventors: 汤广武
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-09-19
Filing date: 2011-09-19
Publication date: 2012-05-16
Anticipated expiration: 2021-09-19

Abstract

The utility model discloses an artificial pumice production device, which relates to the field of buildings and comprises an open-topped blank making box for containing raw molten pumice materials. Air inlets for being connecting with air heating pipes are arranged on two opposite sides of the blank making box, one end of each air heating pipe is connected with the corresponding air inlet, the other end of each air heating pipe is connected with a heat supply source for generating high-temperature air, a high-pressure air pump and a foaming agent feeding box are connected onto a body of each air heating pipe, the foaming agent feeding box is disposed on each air heating pipe between the corresponding air inlet and the corresponding high-pressure air pump, and a heat melting device for melting raw pumice materials is communicated with a top opening of the blank making box through a pipe. The air heating pipes are used to blow foaming agent into the raw pumice materials being poured to fully mix the raw pumice materials, so that porosity of formed raw pumice materials is increased. Complexity of equipment can be reduced by means of slide rails while operating efficiency is improved. The artificial pumice produced by the artificial pumice production device has a density 450kg/m<3> and a loose density about 250kg/m<3>, and accordingly standards of natural pumice are completely met.

Description

A kind of permutite's device

Technical field

The utility model relates to building field, is specifically related to a kind of pumiceous device of the full-automatic making of float stone raw material that utilizes fusing.

Background technology

At occurring in nature, because fused magma is condensed into the glassy lava that has porosity after with volcanic eruption, its pore volume accounts for more than 50% of rock volume, can bubble through the water column so is called as float stone.The natural pumice porosity is 71.8-81%, and water-intake rate is 50-60%, and unit weight is less than 1 gram/cubic centimetre; Have light weight, intensity height, acid and alkali-resistance, corrosion-resistant; And characteristics such as pollution-free, "dead" are that ideal is natural, green, the product of environmental protection, are widely used in building, gardens, textile industry, clothing factory, clothes and jeans wash water factory, wash industries such as floating factory, dyeing and finishing factory; Be skin care in addition, protect sufficient good merchantable brand, can effectively remove stratum corneum residual on the skin.

The artificial pumiceous method of making has been arranged at present; Be in 98100201.3 and 200410038075.5 the patent, to disclose and adopted raw materials such as clay, silicon oxide, aluminum oxide to combine some to produce the raw material in spaces like application number, process blank at normal temperatures; Thereby utilize high temperature to carry out sintering again and form the permutite; Aforesaid method is easy to operate in making processes, but can't adjust the shape and knot porosity of float stone raw material again at hot stage, wastes and ignored the regulating effect of pliotherm period.

The utility model content

Artificial when making float stone for solving, the problem that can't regulate float stone raw material internal void in the high temperature sintering stage, the utility model provides a kind of on-the-spot pouring fusion float stone raw material and the artificial float stone manufacturing installation of control float stone raw material internal void size in real time.Concrete scheme is following: a kind of permutite's device; It is characterized in that; Comprise that a top is the base case that open splendid attire melts the float stone raw material, the two sides that the base case is relative are provided with the blast inlet that connects heating duct, and an end of heating duct is connected with blast inlet; The other end is connected with the supplying heat source that produces high temperature air; Be connected with high-pressure pump and whipping agent on the pipe shaft of heating tube and throw in box, whipping agent is thrown in box and is arranged on the heating duct between blast inlet and the high-pressure pump, burns the heat of melting the float stone raw material and melts device and communicate with the base box top is uncovered through pipeline.

For making the whipping agent thorough mixing: said blast inlet has a plurality of and is arranged in order in the two sides of base case, connects a heating duct on each blast inlet respectively.

Be to reduce the complex equipments degree: the base case is provided with on the two sides of blast inlet the slide rail that the heat supply airduct moves is installed; Carriage is installed on the slide rail; Carriage is connected with heating duct and drives heating duct and on blast inlet, moves; Said slide rail comprises and is arranged on the up and down outer horizontal slide rail of dual-side of blast inlet, horizontal vertical slide rail of each horizontal slide rail of connection of being provided with of slide rail one side, and the vertical slide rail of carriage utilization moves between each blast inlet.

Be the folding of control blast inlet automatically: the movable closing door that the complete closed blast inlet is installed on the said blast inlet; Said closing door is installed in the side that blast inlet is positioned at the base case; The upper topside of closing door is fixed on the adjacent two sides of blast inlet through the bearing pin activity; Vertically be fixed with switch lever on the bearing pin external part of slide rail one side; The front end of switch lever bends towards vertical slide rail and vertical with vertical slide rail, and the corresponding side of said carriage and switch lever is provided with push rod, and push rod can the pull switch bar during through vertical slide rail be that fulcrum drives closing door and is rotated with the bearing pin at carriage.

For the product after avoiding closing door to moulding impacts: frame has the groove of indent around the said blast inlet, and the shape of groove adapts with the shape of size with closing door.

For improving the mobile stability of carriage: between said carriage and the slide rail for draw-in groove is connected, tooth bar connection or chain connection.

Manipulated variable for the control whipping agent: said whipping agent is thrown in the electrically-controlled valve that is provided with control whipping agent flow size between box and the heating tube.

For reducing cost: high temperature air that said supplying heat source produces when melting device heating float stone raw material for heat or the high temperature air of heating by electric heating tube.

For improving operational efficiency: comprise the electric control gear of controlling entire work process.

Be the deduction moulding intensity of closing product: in the said base case wire netting is installed; Wire netting is stayed the inner booster action that rises of permutite after the cutting, and said wire netting is fixed in the base case through the longitudinal socket that is arranged on the adjacent biside plate internal surface of inlet mouth.

The utility model utilizes heating duct that whipping agent is blown in the float stone raw material of toppling over, and makes the whipping agent thorough mixing in the float stone raw material, has increased the voidage in the float stone raw material after the moulding.This installs produced artificial float stone, and unit weight is 450kg/m3, and loose volume weight is about 250kg/m3, reaches the standard of natural pumice fully.Utilize the structure of multi-air intake can once realize the making of a large amount of float stone raw materials, increase work efficiency.Through being arranged on lateral array blast inlet, can whipping agent be blown in the base case uniformly, guarantee the even and foaming effect of permutite's internal void.Utilize horizontal slide rail and vertical slide rail to realize the mixing of whipping agent in the float stone raw material in the whole storage case of carriage full automatic control, provide cost savings and improved efficient.Utilize wire netting can increase artificial pumiceous intensity after the moulding.Adopt the driving closing door, can realize closing automatically of blast inlet.Utilize spliced base case can carry the permutite more easily.The utility model can adapt to different big or small permutites' manufacturing, and efficient is fast and can improve the quality of the finished product.

Description of drawings

The one-piece construction of Fig. 1 the utility model connects synoptic diagram.

Blast inlet synoptic diagram on the base case among Fig. 2 the utility model embodiment 1.

The air inlet structure synoptic diagram of Fig. 3 the utility model medium dip formula.

The inlet mouth one side structure synoptic diagram of base case among Fig. 4 the utility model embodiment 2.

The plan structure synoptic diagram of Fig. 5 the utility model base case.

The side schematic view of base case floatless switch bar among Fig. 6 the utility model embodiment 2.

Base case inner sealing door open mode synoptic diagram among Fig. 7 the utility model embodiment 2.

Syndeton synoptic diagram between carriage and the slide rail among Fig. 8 the utility model embodiment 2.

Label declaration in the accompanying drawing: 1-heat is melted device, 2-base case, 201-blast inlet, 202-slide rail, the horizontal slide rail of 203-, the vertical slide rail of 204-, 205-bearing pin, 206-switch lever, 207-wire netting, 208-groove, 209-closing door, 3-supplying heat source, 4-high-pressure pump, 5-whipping agent input case, 501-electrically-controlled valve, 6-heating duct, 7-carriage, 701-push rod, 702-pulley.

Embodiment

Embodiment one:

As shown in Figure 1, this programme comprises a base case 2 that holds fusion float stone raw material, and the last top open-ended of base case is with the mouth that pours into as the float stone raw material; The heat that burning is melted the float stone raw material is melted device 1 and through pipeline or funnel the top of the float stone raw material that melts by base case 2 is poured in the base case 2, like Fig. 2, shown in 3, in two opposite flanks of base case 2 a plurality of poroid blast inlets 201 is set; Blast inlet 201 is driveed on the side with the mode that tilts; The opening of blast inlet 201 is towards the bottom of base case 2, and the other end of blast inlet 201 is connected with heating duct 6 one ends of carrying the HTHP air, and the blast inlet 201 that is positioned on the side is provided with a plurality of in the vertical; Also be provided with a plurality of in the horizontal; Form an array structure, all connect a heating duct 6 on each blast inlet, the other end of heating duct 6 is connected with the supplying heat source that high temperature air is provided 3; Supplying heat source 3 can adopt electric heater or directly extract heat and melt the high temperature air that produces when device 1 melts the float stone raw material; The temperature of high temperature air gets final product about 700 degree, for strengthening and control the velocity of flow of high temperature airs in the heating duct 6, on heating duct, is provided for the high-pressure pump 4 of supercharging; Simultaneously for improving space quantity and size in the float stone raw material; Whipping agent is set on the heating duct 6 between high-pressure pump 4 and the inlet mouth 201 throws in case 5, whipping agent is thrown in case 5 and is connected with heating duct 6 through pipeline, throws in the injected volume of whipping agent in the case for the control whipping agent; On the output channel of whipping agent input case 5, electrically-controlled valve 501 is set, controls the electric control box 8 of whole device operation and control aforesaid device respectively through circuit.Heating duct 6 constantly utilizes high temperature air that whipping agent is blown in the process that the float stone raw material is toppled in base case 2 through blast inlet 201, with the space in the float stone raw material after the increase moulding.

This programme is in when work, the control electric control box with the 1000-1300 degree dissolve float stone prepared using pipeline or funnel is poured into by the vertical opening of base case, open high-pressure pump simultaneously high-temperature gas be blown into by blast inlet; And open whipping agent and throw in the electrically-controlled valve of case whipping agent is put in the heating duct, the high-temperature gas that heating duct will be mixed with whipping agent blows to each place of base case, and the float stone raw material of melting state is fully mixed with whipping agent; Increase permutite's gap simultaneously; When the float stone raw material expands, can flood the bottom inlet mouth, the permutite was solidified or was hindered by the pressure of heating duct this moment, can not stop up inlet mouth; When the inlet mouth of bottom is inoperative; Close the heating duct of bottom, the heating duct of opening the upper strata continues same action, in whole base case, expanded by the permutite full till.Float stone raw material cooling after coagulation in the base case becomes the float stone base, promptly includes the space that a large amount of high temperature airs and whipping agent form in the float stone base.Side plate and base plate utilize stationary installation to be fixed together around the base case, after the permutite makes, open stationary installation, and frame is transported the permutite again around pulling down, and this spliced structure can be accelerated permutite's speed of cooling and convenient carrying.This installs produced artificial float stone, and unit weight is 450kg/m3, and loose volume weight is about 250kg/m3, reaches the standard of natural pumice fully.Float stone raw material that uses in this programme and whipping agent can be the pumiceous materials of manufacturing that uses in any prior art.

Embodiment two:

Like Fig. 1,4,6, shown in 7, on the basis of embodiment 1, this programme provides a kind of base case 2 of single blast inlet, can utilize heating duct of slide rail realization to control a plurality of blast inlets.As shown in Figure 4; A plurality of horizontal rectangular blast inlets 201 are set in the side of base case 2; Each blast inlet 201 side by side, be set in sequence in the side of base case, do not receive the influence of the storage case degree of depth to make high temperature air can fully blow to each place in the base case for making heating duct 6, in the blast inlet side of base case 6 slide rail 202 that heating duct 6 is moved is set; Slide rail 202 comprises horizontal slide rail 203 and vertical slide rail 204; Wherein outside blast inlet is provided with the horizontal slide rail 203 that is parallel to each other in the dual-side position about in the of 201, laterally on the slide rail 203 carriage that can move 7 is being set, and the outlet side of heating duct 6 is fixed on the carriage 7; When carriage 7 moves, just drive heating duct 6 and on blast inlet, laterally move on horizontal slide rail 203, thereby high temperature air is delivered to each place of base case 2.For making things convenient for moving of heating duct, adopt between heating duct 6 and the carriage 7 and can 360 spend the swivel joint that freely rotates and be connected.For carriage 7 can be moved between different blast inlets; Side at horizontal slide rail 203 is provided with vertical slide rail 204; Vertically slide rail 204 is connected with all horizontal slide rails 203; Carriage 7 can reach the purpose of a plurality of blast inlet 201 shared carriages 7 laterally moving between slide rail 203 and the vertical slide rail 204.

For the float stone raw material that prevents to melt is flowed out by blast inlet 201; The medial surface setting of blast inlet 201 can the complete closed blast inlet closing door 209; The two ends, top of closing door 209 are fixed on holding on the casing of the adjacent both sides of blast inlet through bearing pin 205 activities; Fixing switch lever 206 on bearing pin 205 external parts of vertical slide rail 204 1 sides, switch lever 206 are 90 degree knuckle shapes, when closing door 209 is opened; The bending edge of switch lever 206 and vertical slide rail 204 are vertical and stretch out outside vertical slide rail; When the bending edge of switch lever 206 upwards rotates, can drive closing door rotation and close blast inlet, a push rod that stretches out 701 is set, slide rail upwards during a blast inlet motion longitudinally after carriage 7 is accomplished the blowing work of these layers in a side of carriage 7 through bearing pin; Push rod 701 can be run into the switch lever bending edge that is positioned at this air intake oral-lateral; Switch lever 206 is that fulcrum forward direction (promptly making progress) is rotated with the bearing pin, and then the closing door 209 of this layer is closed, and has prevented the leakage of float stone raw material.The switch lever 206 that when carriage 7 is accomplished the work of each layer successively, can progressively promote each layer is closed the closing door 209 of each layer.

This programme is when work; Carriage drives heating duct at first to carry out whipping agent and mixes pouring into float stone raw material at the bottom of the case, and each blast inlet control is lower than the aspect of current blast inlet position, after the float stone raw material of current aspect expands; Carriage drives heating duct and moves to a last blast inlet place by horizontal slide rail through vertical slide rail; Utilize push rod to close down the closing door of blast inlet once simultaneously, repeat the processing that said process is promptly accomplished whole storage case, this programme is not only entered the whipping agent thorough mixing when heat is melted device and toppled over the float stone raw material; And can stir the float stone raw material of certain depth, further improve the content of whipping agent in the float stone raw material.

For avoiding poorly sealed and influence the float stone profile after the moulding between closing door 209 and the blast inlet 201; Frame around the blast inlet 201 is processed the groove shapes of indent; Groove shapes is corresponding with closing door 209 with size; After closing door 209 is closed fully, be the plane of no concave-convex at the inboard blast inlet place of storage case, guaranteed that the float stone raw material surface after the final molding also is smooth.The opening angle of carriage 7 in storage case is corresponding with the folding angle of closing door, can guarantee that like this air-flow of heating duct blows downwards.

For strengthen carriage 7 with laterally between slide rail 203 and the vertical slide rail 204 contact and stable; As shown in Figure 8; The I-shape construction of band spill slideway in the middle of can horizontal slide rail and vertical slide rail being arranged to; In the spill slideway two groups of pulleys 702 being installed respectively up and down, guarantee promptly that carriage can not come off from slideway at carriage, can guarantee the quick travel of carriage again.Carriage 7 and horizontal slide rail 203 and vertically can also adopt tooth bar to engage between the slide rail 204 or the mode of operation of chain gear.

Embodiment three

On the basis of the foregoing description, as shown in Figure 5, be the float stone intensity after the reinforcement cutting; This programme is provided with multiple tracks wire netting 207 in storage case 2, each wire netting 207 and the parallel sided that has blast inlet 201 are provided with the groove 208 perpendicular to the bottom on the inwall of the adjacent two sides of blast inlet; The two ends of wire netting 207 are inserted in the groove 208 by the open top of storage case; Behind float stone raw material cooling forming, by preestablishing and having comprised that the width of wire netting cuts the permutite, making among the permutite after each piece cuts all has as the wire netting of strengthening intensity; The bottom of wire netting does not contact with the base case; Reserve 3～5 centimetres distance, simultaneously the top of wire netting also is lower than 3～5 centimetres of permutite's setting height, and it is attractive in appearance to avoid exposing influence.

Claims

1. permutite's device; It is characterized in that; Comprise that a top is the base case (2) that open splendid attire melts the float stone raw material, the relative two sides of base case (2) are provided with the blast inlet (201) that connects heating duct (6), and an end of heating duct (6) is connected with blast inlet (201); The other end is connected with the supplying heat source (3) that produces high temperature air; Be connected with high-pressure pump (4) and whipping agent on the pipe shaft of heating tube (6) and throw in box (5), whipping agent is thrown in box (5) and is arranged on the heating duct (6) between blast inlet (201) and the high-pressure pump (4), and the heat that burning is melted the float stone raw material is melted device (1) and communicated with base case (2) open top through pipeline.

2. a kind of permutite's device as claimed in claim 1 is characterized in that, said blast inlet (201) has a plurality of and is arranged in order in the two sides of base case, connects a heating duct on each blast inlet respectively.

3. a kind of permutite's device as claimed in claim 1; It is characterized in that; Base case (2) is provided with on the two sides of blast inlet the slide rail (202) that the heat supply airduct moves is installed; Carriage (7) is installed on the slide rail, and carriage (7) is connected with heating duct (6) and drives heating duct and go up to move at blast inlet (201), and said slide rail (202) comprises and is arranged on the blast inlet outer horizontal slide rail (203) of dual-side up and down; Vertical slide rail (204) of each horizontal slide rail of connection that horizontal slide rail (203) one sides are provided with, carriage (7) utilize vertical slide rail between each blast inlet (201), to move.

4. a kind of permutite's device as claimed in claim 3; It is characterized in that; The movable closing door (209) of complete closed blast inlet is installed on the said blast inlet (201); Said closing door (209) is installed in the side that blast inlet (201) is positioned at base case (2); The upper topside of closing door (209) is fixed on the adjacent two sides of blast inlet through bearing pin (205) activity, vertically is fixed with switch lever (206) on bearing pin (205) external part of slide rail (204) one sides, and the front end of switch lever (206) bends towards vertical slide rail and vertical with vertical slide rail; Said carriage (7) and the corresponding side of switch lever are provided with push rod (701), and push rod can the pull switch bar be that fulcrum drive closing door (209) is rotated with bearing pin (205) at carriage (7) during through vertical slide rail (204).

5. a kind of permutite's device as claimed in claim 4 is characterized in that, frame has the groove of indent around the said blast inlet (201), and the shape of groove adapts with the shape of size with closing door (209).

6. a kind of permutite's device as claimed in claim 3 is characterized in that, between said carriage (7) and the slide rail for draw-in groove is connected, tooth bar connects or chain connects.

7. a kind of permutite's device as claimed in claim 1 is characterized in that, said whipping agent is thrown in the electrically-controlled valve (501) that is provided with control whipping agent flow size between box (5) and the heating tube (6).

8. a kind of permutite's device as claimed in claim 1 is characterized in that, high temperature air that said supplying heat source (3) produces when melting device (1) heating float stone raw material for heat or the high temperature air of being heated by electric heating tube.

9. a kind of permutite's device as claimed in claim 1 is characterized in that, comprises the electric control gear (8) of controlling entire work process.

10. like the described any permutite's device of claim 1-9; It is characterized in that; Wire netting (207) is installed in the said base case (2); Wire netting is stayed the inner booster action that rises of permutite after the cutting, and said wire netting (207) is fixed in the base case (2) through the longitudinal socket (208) that is arranged on the adjacent biside plate internal surface of inlet mouth.