CN202220120U - Glass bead manufacture device - Google Patents
Glass bead manufacture device Download PDFInfo
- Publication number
- CN202220120U CN202220120U CN2011203283894U CN201120328389U CN202220120U CN 202220120 U CN202220120 U CN 202220120U CN 2011203283894 U CN2011203283894 U CN 2011203283894U CN 201120328389 U CN201120328389 U CN 201120328389U CN 202220120 U CN202220120 U CN 202220120U
- Authority
- CN
- China
- Prior art keywords
- furnace body
- heater
- microballon
- cooling water
- manufacture device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a glass bead manufacture device which comprises a furnace body (1) and an exhaust treater, wherein the furnace body (1) is formed by airtightly connecting an upper part and a lower part; wherein the upper part of the furnace body is in a cube shape, an exhaust emission port (4) is arranged at the top part of the furnace body, one or a plurality of jet type combustors (2) are arranged levelly on the side surface of the furnace body, and a preheating air pipe (14) is arranged at the inner part of the furnace body; the lower part of the furnace body is in a pyramid shape, and one or a plurality of bead collectors (3) are arranged at the bottom of the furnace body; the exhaust treater comprises a cyclone separator (11), a dust remover (12) and a fan (13) which are connected through corresponding pipelines in sequence; and the cyclone separator (11) is connected with the exhaust emission port (4). In the glass bead manufacture device, the furnace body of the cube structure is adopted, so that the cooling space is increased; and the jet type combustors are arranged levelly, and the preheating air pipe (14) is arranged inside the furnace body, so that the glass bead manufacture device has the advantages that crystallization is reduced, the cooling speed is increased, the quality of products is good, the utilization rate of the raw material is improved, the scale production can be realized, etc.
Description
Technical field
The utility model relates to a kind of glass microballon manufacturing installation.
Background technology
High refractive index glass micro pearl is a requisite interpolation material in the regression equation light reflecting material; The regression equation light reflecting material utilizes the distinctive optical property of high refractive index glass micro pearl; Be about to penetrate the light that comes and reflect, and remain in the little pyramid to light source direction by light source.At present; The regression equation light reflecting material major part of domestic use is from Minnesota Mining and Manufacturing Company's import; High refractive index glass micro pearl has only several families to adopt the production of platinum crucible scorification in China; Its product technology parameter is very unstable, and facility investment is big, power consumption is high, the finished product stability is low, is difficult to large-scale mass production.
CN1396130A has introduced a kind of glass microballon apparatus for continously production, and it mainly comprises microballon firing furnace, microballon scoop and exhaust processor, during its microballon firing furnace is divided into following three sections; The mode that burner nozzle is positioned at the upper end and takes wide-angle tilt to install downwards, microballon presoma powder under the dual function of flame and self gravitation, has quickened the falling velocity of microballon after getting into furnace chamber; Improved speed of cooling; Avoided the crystallization phenomenon, but be unfavorable for scale operation, under the too big situation of charging capacity; A lot of raw material have little time to take place thermal response just by carried away by air movement; Shortcomings such as the raw material that have in the subsequent handling are more, and the raw material in the finished product are more, and product qualified rate is low.
CN86107294A has introduced a kind of glass microballon manufacturing installation, and it mainly comprises powder container, burner, microballon scoop, isolates cylindrical shell, flare system, and the exhaust outlet of wherein isolating on the cylindrical shell is located at the burner below; Be positioned on the lower sides of body of heater; The top that isolates cylindrical shell is provided with adjustable blast inlet, and in order to regulate intravital air-flow of tube and temperature, therefore the intravital air flow line of tube is from top to bottom; Cause more raw material before thermal response does not take place, just to get in the microballon scoop; Make the quality of product decline to a great extent, the cooling apparatus that this body of heater has no scabs easy formation of inboard wall of furnace body; Has poor product quality, shortcoming such as production efficiency is low.
The utility model content
The purpose of the utility model promptly is to overcome the deficiency of prior art, and a kind of minimizing crystallization is provided, and improves speed of cooling, ability scale operation, and production efficiency is high, good product quality, power and energy consumes less a kind of glass microballon manufacturing installation.
The purpose of the utility model is to realize through following technical scheme: a kind of glass microballon manufacturing installation, and it comprises body of heater and exhaust processor, body of heater is tightly connected and is formed by one or more upper of furnace body branches, one or more bodies of heater lower section; The upper of furnace body branch is cubic type, and its top is provided with Waste gas outlet, and the side is provided with one or more injecting combustors; Be provided with view port, maintenance access with this side adjacent facets and near the cooling water outlet at top; Inside is provided with the preheating airduct, the side's of the being taper of body of heater lower section, and its bottom is provided with one or more microballon scoops; Two sides are equipped with the cooling water inlet; One flank side surface also is provided with blast inlet, is equipped with cooling water jecket on the upper and lower two-part outer wall of body of heater, and exhaust processor comprises cyclonic separator, fly-ash separator and the blower fan that links to each other successively through corresponding pipeline; Cyclonic separator links to each other with Waste gas outlet, and described spraying burner level is installed on the medullary ray of upper of furnace body side.
The beneficial effect of the utility model is: the utility model provides a kind of glass microballon manufacturing installation,
(1) the utility model employing level is installed spraying burner; Make microballon presoma powder under the injection of injector high-speed flame, get into body of heater, under the effect of self gravitation, get into the cold zone cooling, get into the microballon scoop at last; Add circulating water cooling device in the body of heater outside; Prevented that effectively powder from furnace chamber inwall fused deposition, having reduced the crystallization phenomenon, improved speed of cooling;
(2) the utility model adopts the high-speed flame injection glass powder of burner on bead-forming process, has avoided the employing powder coating process; Thereby reduce the consumption of power and energy, glass powder is brought in the flame, thereby glass powder is fully disperseed in flame through the high-speed flame of burner; Well heated, under 1200 ℃ of pyritous flames, glass powder utilizes the surface tension balling-up of self; Be cooled to the lower limit of recrystallization temperature rapidly; Glass particle after the balling-up is along with air-flow gets in the scoop, and the horizontal torch firing technology of glass microballon has remedied the shortcoming that conventional vertical nodularization Forming Quality is unstable and yield in unit time is low, energy consumption is high; Guaranteed special glass microballon quality product, be produced on a large scale;
(3) the utility model can be given full play to the calorific value of fuel effectively to the preheating of air of high pressure positive blower generation at body of heater set inside warm-up cycle pipe, reduces the waste of the energy, energy-saving and emission-reduction;
(4) the utility model is provided with blast inlet in the body of heater bottom, is provided with Waste gas outlet in upper of furnace body, makes that whole air-flow from down to up in the body of heater; Can bring the raw material that do not have enough time to react in the waste gas treatment process into, accomplish to recycle, body of heater adopts the cubes body of heater; Furnace space strengthens, and charging capacity strengthens, and cooling space increases; Effectively avoid crystallization, can enhance productivity to greatest extent;
(5) flare system of the utility model employing can effectively be caught microballon and the powder that does not get in the microballon separator, has the raising utilization ratio of raw materials, reduces dust, protection environment, protection production scene personnel's advantages such as safety;
(6) the utility model adopts continous way blowing technology, has broken the bottleneck that the sector is produced at the interval type of glass microballon powder material, is produced on a large scale;
(7) the utility model has uniqueness and practicality at technical elements such as pay-off, heating unit, cooling annealing devices; Can effectively guarantee rigidity, flow velocity, length, the temperature of special glass powder nodularization flame; Reach the stability, the consistence that guarantee the nodularization of glass microballon powder; The burning e Foerderanlage is provided with special-purpose combustion channels, can realize effective adjusting and the relative velocity of feed glass microballon powder in fuel to air, oxygen, combustion gas, and pair air heating system that heats up is in advance arranged; Can give full play to the calorific value of fuel; With fuel thorough mixing, the nodularization that guarantees that special glass powder and nodularization are used, reduce the waste of the energy, reach the purpose of energy-saving and emission-reduction.
Description of drawings
Fig. 1 is the structure iron of the utility model;
Fig. 2 is the body of heater part sectioned view;
Fig. 3 is the body of heater stereographic map;
Among the figure, 1-body of heater, 2-injecting combustor, 3-microballon scoop, 4-Waste gas outlet; The 5-cooling water jecket, 6-view port, 7-maintenance access, 8-cooling water inlet, 9-cooling water outlet; The 10-blast inlet, 11-cyclonic separator, 12-fly-ash separator, 13-blower fan, 14-preheating airduct.
Embodiment
Below in conjunction with accompanying drawing the utility model is done further description, but the protection domain of the utility model is not limited to the following stated.
Like Fig. 1, Fig. 2, shown in Figure 3: a kind of glass microballon manufacturing installation, it comprises body of heater 1 and exhaust processor, body of heater 1 is tightly connected and is formed by one or more upper of furnace body branches, one or more bodies of heater lower section; Exhaust processor comprises cyclonic separator 11, fly-ash separator 12 and the blower fan 13 that links to each other successively through corresponding pipeline; The upper of furnace body branch is cubic type, and its top is provided with Waste gas outlet 4, and Waste gas outlet 4 links to each other with cyclonic separator 11; Be horizontally installed with one or more injecting combustors 2 on the medullary ray of upper of furnace body branch side; Be provided with view port 6, maintenance access 7 with this side adjacent facets and near the cooling water outlet 9 at top, inside is provided with preheating airduct 14, the side's of the being taper of body of heater lower section; Its bottom is provided with one or more microballon scoops 3; Two sides are equipped with on 8, one flank side surface of cooling water inlet and also are provided with blast inlet 10, are equipped with cooling water jecket 5 on the upper and lower two-part outer wall of body of heater.
Claims (2)
1. glass microballon manufacturing installation, it is characterized in that: it comprises body of heater (1) and exhaust processor, body of heater (1) is tightly connected and is formed by one or more upper of furnace body branches, one or more bodies of heater lower section; The upper of furnace body branch is cubic type; Its top is provided with Waste gas outlet (4), and the side is provided with one or more injecting combustors (2), is provided with view port (6), maintenance access (7) with this side adjacent facets and near the cooling water outlet (9) at top; Inside is provided with preheating airduct (14); The side's of the being taper of body of heater lower section, its bottom is provided with one or more microballon scoops (3), and two sides are equipped with cooling water inlet (8); One flank side surface also is provided with blast inlet (10); Be equipped with cooling water jecket (5) on the upper and lower two-part outer wall of body of heater, exhaust processor comprises cyclonic separator (11), fly-ash separator (12) and the blower fan (13) that links to each other successively through corresponding pipeline, and cyclonic separator (11) links to each other with Waste gas outlet (4).
2. a kind of glass microballon manufacturing installation according to claim 1 is characterized in that: described spraying burner (2) level is installed on upper of furnace body and divides on the lateral medullary ray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203283894U CN202220120U (en) | 2011-09-03 | 2011-09-03 | Glass bead manufacture device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203283894U CN202220120U (en) | 2011-09-03 | 2011-09-03 | Glass bead manufacture device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202220120U true CN202220120U (en) | 2012-05-16 |
Family
ID=46042148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203283894U Expired - Fee Related CN202220120U (en) | 2011-09-03 | 2011-09-03 | Glass bead manufacture device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202220120U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150754A (en) * | 2014-08-14 | 2014-11-19 | 成都中节能反光材料有限公司 | Glass powder ultra-fine powder combining device and method |
-
2011
- 2011-09-03 CN CN2011203283894U patent/CN202220120U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150754A (en) * | 2014-08-14 | 2014-11-19 | 成都中节能反光材料有限公司 | Glass powder ultra-fine powder combining device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120516 Termination date: 20170903 |