CN202219229U - Double coating equipment and surface processing device for multi-hole micro-channel flat tube - Google Patents

Double coating equipment and surface processing device for multi-hole micro-channel flat tube Download PDF

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Publication number
CN202219229U
CN202219229U CN2011203134315U CN201120313431U CN202219229U CN 202219229 U CN202219229 U CN 202219229U CN 2011203134315 U CN2011203134315 U CN 2011203134315U CN 201120313431 U CN201120313431 U CN 201120313431U CN 202219229 U CN202219229 U CN 202219229U
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China
Prior art keywords
equipment
flat tube
coating
roller
processing device
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Expired - Fee Related
Application number
CN2011203134315U
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Chinese (zh)
Inventor
严荣庆
郑小军
陈铨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zhenxing Aluminum Co.,Ltd.
YANGZHOU RISE-AL COMPOSITE METAL MATERIAL CO., LTD.
Original Assignee
SHANGHAI ZHENXING ALUMINIUM INDUSTRY Co Ltd
XINSHI ALUMINUM (SHANGHAI) CO Ltd
SHANGHAI RUISILE COMPOSITE METAL MATERIALS CO Ltd
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Application filed by SHANGHAI ZHENXING ALUMINIUM INDUSTRY Co Ltd, XINSHI ALUMINUM (SHANGHAI) CO Ltd, SHANGHAI RUISILE COMPOSITE METAL MATERIALS CO Ltd filed Critical SHANGHAI ZHENXING ALUMINIUM INDUSTRY Co Ltd
Priority to CN2011203134315U priority Critical patent/CN202219229U/en
Application granted granted Critical
Publication of CN202219229U publication Critical patent/CN202219229U/en
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Abstract

The utility model discloses double coating equipment for a multi-hole micro-channel flat tube and a surface processing device for an aluminum alloy multi-hole micro-channel flat tube, wherein the double coating equipment comprises two groups of coating roller wheel sets for uniformly applying brazing coating on the two surfaces of the flat tube simultaneously and multiple pairs of sideway guide wheels for controlling the walking and positioning of the flat tube, the contact surfaces between the guide wheels and the flat tube are arc-shaped, the two groups of roller wheel sets respectively correspond to two surfaces to be coated of the flat tube, and each group of coating roller wheel set comprises a coating roller for uniformly applying the brazing coating to the surface of the flat tube, a feeding roller for applying the mixed coating on the coating roller and a homogenizing roller for uniformly applying the coating on the surface of the feeding roller. The double coating equipment and the surface processing device are simple in structure and are convenient to mount and operate, so that the production efficiency is greatly improved, and the cost is lowered.

Description

The double spread equipment and the surface processing device of porous micro-channel flat
Technical field
The utility model relates to a kind of coating apparatus, particularly a kind of double spread equipment and surface processing device of porous micro-channel flat.
Background technology
Aluminium alloy porous micro-channel flat (abbreviation aluminium flat conduit) is mainly used in the products such as the condenser, evaporimeter, cooling water tank, charge air cooler of automotive air-conditioning system.Car industry is fast-developing in recent years; Quality requirement to auto parts and components also promotes day by day, and aluminium alloy porous micro-channel flat is the important composition part of air conditioning for automobiles two devices (condenser and evaporimeter), and its structure is comparatively complicated; Arrange by porous in the pipe, belong to the accurate aluminium alloy extrusions of superelevation.The effect of condenser is that the heat with cold-producing medium (gaseous coolant) emits, and makes it to be converted into liquid refrigerants, generally uses the aluminium manufacturing that machinability is good, heat conductivility is stronger.Condenser is made up of with fin and pipe parts such as (headers) welding (soldering) flat tube, and the two ends of flat tube directly are welded on the pipe.
Condenser is made up of flat tube, fin, header three parts.The three is assembled into condenser through soldering processes.When adopting existing technology to carry out soldering; Earlier flat tube, composite fin and composite current collecting pipe are assembled, sprayed an amount of scaling powder then, get into continuous tunnel furnace then and under 595~615 ℃ temperature, carry out soldering; The a large amount of injection of scaling powder is prone to cause operating environment to worsen, and cost is too high.And the fin between flat tube and the flat tube all adopts 3003 aluminium foils to add the two-sided clad aluminum foil that is compounded with 4343 alloy materials now, header also need be on the top layer compound 4045 alloy materials, through scaling powder fin and flat tube are welded together.The processing charges that the two-sided aluminium foil cost that adds composite doubles than common hydrophilic aluminium foil, and the thickness of used clad aluminum foil also increases approximately about 30% than common hydrophilic paper tinsel thickness, and so complex manufacturing, use cost is very high.
In order to overcome the problems referred to above; Instance in the surface-coated brazing flux coating of aluminium alloy porous micro-channel flat (abbreviation aluminium flat conduit) had abroad appearred in recent years; Because even, the used soldering paint ingredient of this coating layer thickness various (generally including brazing flux potassium fluoroaluminate or fluorine potassium zincate, the complete breakdown type organic binder bond of high temperature and solvent), quality controllable; Especially can in coating, add the scolder silica flour and become compound soldering coating, make and to use expensive MULTILAYER COMPOSITE aluminium foil fin, and only need use cheap common hydrophilic aluminium foil; Can also increase substantially simultaneously the heat exchange property of condenser; Reduce the consumption of soldering auxiliary agent, improve the workshop work situation, lower product cost or the like.
But external prior art also just possesses the single face coating of aluminium flat conduit at present; What also be that it adopts is to apply earlier one side; Treat to apply another side again after the coating oven dry, the single face coating apparatus of its use is seen Fig. 1, and flat tube 2 is pulled under the support of delivery roll 1 and moves ahead; All material roller 3 is coated in coating on the applicator roll 4, and applicator roll 4 is evenly coated in the flat tube side with being about to coating.So not only labor productivity is low, but also because need carry out twice heating, drying and cooling, thereby the waste mass energy.This apparatus features is when aluminium flat conduit simultaneously is coated with, and another side need obtain to support (support) on conveying roller and transport tape, thus can't accomplish that two surfaces are coated with simultaneously this moment, and also it can only be directed against straight tube.
The utility model content
The utility model technical problem to be solved is in order to overcome the low defective of porous micro-channel flat coating apparatus productivity ratio in the prior art, and providing a kind of can carry out the equipment of double spread and contain the surface processing device of the porous microchannel aluminium flat conduit of this equipment the porous micro-channel flat simultaneously.
The utility model solves above-mentioned technical problem through following technical proposals:
A kind of double spread equipment of porous micro-channel flat; It is characterized in that; Said equipment comprises and is used for soldering coating is coated in two groups of applicator roll wheels on the two surfaces of flat tube simultaneously equably and is used to control the many to side guide wheel of flat tube walking location; Said guide wheel and flat tube contact-making surface are arc; Two groups of roller set wait to be coated with the corresponding setting of face with two of flat tubes respectively, every group of coating running roller comprise with soldering coating be coated in flat tube surface applicator roll, will spare good soldering coating and be applied to the feeding roller of applicator roll and the equal material roller (claiming ink distributing roller again) that soldering coating is evenly covered the feeding roller surface.
Preferably, adjacent two running rollers such as applicator roll and feeding roller or feeding roller and all whole thickness of the distance/adjustable gaps between the material roller with control soldering paint coatings.
Preferably, said double spread equipment also comprises a drive unit, is used to drive said side guide wheel rotation, to move ahead through frictional force traction flat tube.
Preferably, said equipment also is provided with the flat tube height registration roller that flat tube is played the control function of height before the applicator roll wheels, reaches the purpose of accurate control coating layer thickness with the spacing through adjustment applicator roll wheels and flat tube.
The utility model also provides a kind of surface processing device of aluminium alloy porous micro-channel flat, comprises coating apparatus, curing apparatus and blast-cold equipment, is characterized in that the coating apparatus of this device adopts the above-mentioned double spread equipment of the utility model.
Preferably; Aluminium alloy porous micro-channel flat to existing rolling; This device also comprises unwinding device, finishing equipment and coils equipment; Described finishing equipment is connected successively with the equipment of coiling and is connected with the front end of said coating apparatus, and the described equipment of coiling is connected with described blast-cold equipment rear end.
Preferably; Described uncoiling, the equipment of coiling include storing buffer gear, coil cradle and motor; Through motor-driven uncoiling and the linear velocity one of coiling equipment are shown keeps synchronously; Finishing to aluminium flat conduit provides necessary tractive force with coating, adopts the winding displacement spacing of bidirectional walking control aluminum alloy flat tube.
According to the utility model, described finishing equipment can adopt prior art.Preferably, comprise one group of drive unit, plane calibration devices and side direction calibration devices; More preferably; Said one group of drive unit comprises a pair of drive motors, a pair of friction belt and air clamper etc.; Said plane calibration devices comprises gauge pair roller finish rolling device and 5~7 groups of dislocation roller finish rolling leveling devices, and said side direction calibration devices comprises 5~7 groups of dislocation roller finish rolling straighteners.
According to the utility model, described curing apparatus and blast-cold equipment all can adopt prior art; Wherein, curing apparatus preferably has the constant temperature oven of hot air circulation heating.Flat tube upper and lower surfaces in the baking oven does not contact anything, and its guiding also can be provided by some groups of side direction arc rollers.
In the utility model, but above-mentioned optimum condition combination in any on the basis that meets this area general knowledge promptly gets each preferred embodiment of the utility model.
The positive progressive effect of the utility model is: this double spread equipment and surface processing device technical scheme are simple, and installation, easy to operate has improved production efficiency greatly, thereby reduced cost.
Description of drawings
Fig. 1 is the structural representation of flat tube single face coating apparatus in the prior art.
Fig. 2 is the structural representation of the utility model flat tube double spread equipment preferred embodiment.
Fig. 3 is the sketch map of the utility model flat tube surface processing device preferred embodiment.
The specific embodiment
The embodiment of the utility model will describe with reference to accompanying drawing.In Figure of description, element or device with similar structures or function will be used the components identical symbolic representation.Accompanying drawing for the ease of each embodiment of explanation the utility model, is not to carry out the explanation of exhaustive to the utility model just, neither the scope of the utility model be limited.In addition, hereinafter alleged " on ", D score, " left side ", " right side " be according to the direction in the accompanying drawing so that explanation, but this can not become the restriction to the utility model.
Fig. 2 is the structural representation of the utility model flat tube double spread equipment preferred embodiment.In this embodiment, before flat tube 20 carries out coating process, receive the support of flat tube height registration roller 10.Through the height of this flat tube height registration roller 10 of accurate control, can control vertical height and position of flat tube 20.
Coating apparatus comprises two groups of applicator roll wheels, and two roller set wait to be coated with the corresponding setting of face with 20 two of flat tubes respectively, is divided into applicator roll wheels and following applicator roll wheels, and every group is coated with running roller and comprises equal material roller 30, feeding roller 40 and applicator roll 50.Applicator roll 50 is coated in flat tube 20 surfaces with soldering coating, and feeding roller 40 will be spared good soldering coating and be applied to applicator roll 50, and all material roller 30 evenly covers feeding roller 40 surfaces with soldering coating.In same group of running roller, applicator roll 50 is done counter-rotating with respect to the direct of travel of flat tube 20 at the place, point of contact, and feeding roller 40 is done counter-rotating with respect to applicator roll 50, and all material roller 30 is done counter-rotating with respect to feeding roller 40.
In a preferred embodiment, the distance between adjacent two running rollers such as applicator roll 50 and feeding roller 40 or feeding roller 40 and the equal material roller 30, and the spacing between applicator roll 50 and the flat tube 20 all can be adjusted.Spacing through the spacing between each running roller of fine adjustment and applicator roll and aluminium flat conduit can accurately be controlled coating thickness.For guaranteeing the coating effect, can store an amount of soldering coating between feeding roller and the applicator roll.
This coating apparatus also comprises many group side guide wheels 60.Every group of side guide wheel 60 is arranged on flat tube 20 both sides, and moving ahead of flat tube played effect of contraction.Aluminium flat conduit is after resistance brazing coating, and its upper and lower surface all keeps vacant state, and its walking location is controlled by the lateral guide wheels.In one embodiment, flat tube moves ahead by coiling device traction, this moment, side guide wheel rotated freely, and flat tube is only played guide effect.In another embodiment, side guide wheel is driven in rotation by a drive unit (figure do not show), flat tube 20 through with the frictional force of side guide wheel by driven advancing.
As shown in Figure 3, the surface processing device of the utility model aluminium alloy porous micro-channel flat also comprises successively double spread equipment, curing apparatus 300, the blast-cold equipment 400 of the unwinding device 100 that connects, finishing equipment 200, the above-mentioned porous micro-channel flat of the utility model and coils equipment 500.
Wherein, unwinding device 100 with coil equipment 500 and form with motor by storing buffer gear, coil cradle, in one embodiment, motor employing driven by servomotor.Before beginning coating, flat tube 20 is wrapped on the unwinding device 100; Coil feed line speed and rolling (coiling) are synchronous, adopt the winding displacement spacing of bidirectional walking control aluminium flat conduit.
Flat tube 20 through finishing equipment 200, is revised the shape of flat tube, thereby is avoided the influence of warpage to coating weight after launching from unwinding device.Finishing divides plane finishing and side direction finishing two parts, and the plane finishing comprises the finish rolling of gauge pair roller and five to seven groups of dislocation roller finish rolling levelings, and the side direction finishing comprises five to seven groups of dislocation roller finish rolling alignings.Above-mentioned finishing step is accomplished by the corresponding finishing mold or the device that are installed on the finishing equipment 200, and finishing process will be done finishing to the appearance and size of flat tube, reach the surface coated requirement.Finishing equipment also comprises one group of drive unit usually, and this device comprises a pair of drive motors, a pair of friction belt and air clamper etc.Those skilled in the art can understand that finishing procedure is a very mature technique of an industry, and its mode is various, and it is all applicable that any one can carry out the mode of finishing with the flat tube shape.
Flat tube 20 gets into double spread equipment and is coated with through after the finishing.Concrete double spread equipment and operating procedure are as stated.In a preferred embodiment, soldering coating adopts commercially available Sil Flux coating; And the preferred nitrile rubber of the coating on the said applicator roll, shore hardness are 50~55A; Thereby make coating more all even firmly.In a preferred embodiment, the dried thickness of soldering coating is 15-25 μ m, and thickness is blocked up or thin excessively to be prone to cause failure welding.According to this purpose, when coating, the coating weight 10-20g on every square metre of flat tube surface.According to the utility model, the soldering coating that also can select for use other industries generally to use comprises brazing flux, binding agent and solvent; What wherein brazing flux can be among potassium fluoroaluminate or the fluorine potassium zincate is a kind of; Solvent is a water, and binding agent is the organic matter that noresidue is at high temperature decomposed, and can also add silica flour as scolder; Add when silica flour helps soldering and form low-melting alloy, thereby save the low-melting alloy composite bed of fin aluminium foil.
Flat tube 20 gets into baking and curing device 300 after being coated with through soldering coating.Baking and curing device 300 is made up of the drying baker of several sections certain-lengths; The general hot air circulation that adopts; According to the characteristic of soldering coating and the speed selection drying tunnel length and control hot blast temperature of aluminium flat conduit walking, in order to guarantee flat tube sufficient drying time is arranged, the solvent in the coating is dried fully; Operating personnel control the linear velocity of drying line length and flat tube operation; Usually guarantee that workpiece temperature is not less than 15 seconds greater than the time more than 160 ℃,, come off otherwise be prone to cause film so that the soldering coating on aluminium flat conduit surface is solidified fully.In a preferred embodiment, bake out temperature is controlled at 190 ± 10 ℃, and the time is no less than 15 seconds.Flat tube upper and lower surfaces in the baking oven does not contact anything, and its guiding is also provided by some groups of side direction arc rollers.
Blast-cold equipment 400 is the equipment that the flat tube after the oven dry is cooled off, and having only could be closely attached on the flat tube through the coating of necessary cooling roller coat.Usually the cooling employing is air-cooled, is accomplished by special blast-cold equipment.Blast-cold makes paint solidification thorough, prevents to produce the decortication phenomenon.
After the blast-cold operation, coiled body 500 will be coated with the flat tube of accomplishing and coil into the coiled strip form again, so that flat tube 20 is deposited the later soldering processes of wait.
When soldering, need not add scaling powder, just can be on the flat tube of crossing according to the utility model PROCESS FOR TREATMENT with the pure aluminum foil fin brazed, this moment, aluminum foil thickness was about 70% of original clad aluminum foil.
Though more than described the specific embodiment of the utility model, it will be understood by those of skill in the art that these only illustrate, the protection domain of the utility model is limited appended claims.Those skilled in the art can make numerous variations or modification to these embodiments under the prerequisite of principle that does not deviate from the utility model and essence, but these changes and modification all fall into the protection domain of the utility model.

Claims (9)

1. the double spread equipment of a porous micro-channel flat; It is characterized in that; Said equipment comprises and is used for soldering coating is coated in two groups of applicator roll wheels on the two surfaces of flat tube simultaneously equably and is used to control the many to side guide wheel of flat tube walking location; Said guide wheel and flat tube contact-making surface are arc; Two groups of roller set wait to be coated with the corresponding setting of face with two of flat tubes respectively, every group of coating running roller comprise with soldering coating be coated in flat tube surface applicator roll, will spare good soldering coating and be applied to the feeding roller of applicator roll and the equal material roller that soldering coating is evenly covered the feeding roller surface.
2. double spread equipment as claimed in claim 1 is characterized in that, the distance between adjacent two running rollers can be adjusted.
3. double spread equipment as claimed in claim 1 is characterized in that, said double spread equipment also comprises a drive unit, is used to drive said side guide wheel rotation.
4. like each described double spread equipment of claim 1~3, it is characterized in that said equipment also is provided with the flat tube height registration roller that flat tube is played the control function of height before the applicator roll wheels.
5. the surface processing device of an aluminium alloy porous micro-channel flat comprises coating apparatus, curing apparatus and blast-cold equipment, it is characterized in that, described coating apparatus adopts like each described double spread equipment of claim 1~4.
6. surface processing device as claimed in claim 5; It is characterized in that; This device also comprises unwinding device, finishing equipment and coils equipment; Described finishing equipment is connected successively with the equipment of coiling and is connected with the front end of said coating apparatus, and the described equipment of coiling is connected with described blast-cold equipment rear end.
7. surface processing device as claimed in claim 6 is characterized in that described uncoiling, the equipment of coiling include storing buffer gear, coil cradle and motor.
8. surface processing device as claimed in claim 6; It is characterized in that; Described finishing equipment comprises one group of drive unit, plane calibration devices and side direction calibration devices; Wherein said one group of drive unit comprises a pair of drive motors, a pair of friction belt and air clamper, and said plane calibration devices comprises gauge pair roller finish rolling device and 5~7 groups of dislocation roller finish rolling leveling devices, and said side direction calibration devices comprises 5~7 groups of dislocation roller finish rolling straighteners.
9. surface processing device as claimed in claim 6 is characterized in that, described curing apparatus is the constant temperature oven with hot air circulation heating.
CN2011203134315U 2011-08-24 2011-08-24 Double coating equipment and surface processing device for multi-hole micro-channel flat tube Expired - Fee Related CN202219229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203134315U CN202219229U (en) 2011-08-24 2011-08-24 Double coating equipment and surface processing device for multi-hole micro-channel flat tube

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Application Number Priority Date Filing Date Title
CN2011203134315U CN202219229U (en) 2011-08-24 2011-08-24 Double coating equipment and surface processing device for multi-hole micro-channel flat tube

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103394444A (en) * 2013-07-04 2013-11-20 武汉东海敏实汽车零部件有限公司 Non-setting adhesive injection auxiliary device
CN105562283A (en) * 2016-02-15 2016-05-11 上海和科设备制造有限公司 Flat pipe coating device
CN106218291A (en) * 2016-08-30 2016-12-14 河南启德隆实业有限公司 A kind of porous micro channel flat tube defect identity device
CN108190575A (en) * 2017-12-28 2018-06-22 宁波高新区盛文途纺织品有限公司 It is used to prepare the processing technology of textile
CN108620634A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of pipe piercing machine
CN108620635A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of efficient pipe piercing machine
CN108620637A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of portable pipe drilling machine
CN108620636A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of architectural engineering pipe piercing machine
CN108941672A (en) * 2018-07-22 2018-12-07 江西佰嘉实业有限公司 A kind of municipal works pipe piercing machine
CN111659561A (en) * 2020-05-09 2020-09-15 武汉理工大学 Automatic stainless steel rod lubricating grease painting production line

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103394444B (en) * 2013-07-04 2016-01-06 武汉东海敏实汽车零部件有限公司 Adhesive sticker injects servicing unit
CN103394444A (en) * 2013-07-04 2013-11-20 武汉东海敏实汽车零部件有限公司 Non-setting adhesive injection auxiliary device
CN105562283A (en) * 2016-02-15 2016-05-11 上海和科设备制造有限公司 Flat pipe coating device
CN106218291A (en) * 2016-08-30 2016-12-14 河南启德隆实业有限公司 A kind of porous micro channel flat tube defect identity device
CN106218291B (en) * 2016-08-30 2018-07-17 河南启德隆实业有限公司 A kind of porous micro channel flat tube defect identity device
CN108190575B (en) * 2017-12-28 2019-07-23 宁波高新区盛文途纺织品有限公司 It is used to prepare the processing technology of textile
CN108190575A (en) * 2017-12-28 2018-06-22 宁波高新区盛文途纺织品有限公司 It is used to prepare the processing technology of textile
CN108620634A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of pipe piercing machine
CN108620637A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of portable pipe drilling machine
CN108620636A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of architectural engineering pipe piercing machine
CN108941672A (en) * 2018-07-22 2018-12-07 江西佰嘉实业有限公司 A kind of municipal works pipe piercing machine
CN108620635A (en) * 2018-07-22 2018-10-09 江西佰嘉实业有限公司 A kind of efficient pipe piercing machine
CN111659561A (en) * 2020-05-09 2020-09-15 武汉理工大学 Automatic stainless steel rod lubricating grease painting production line

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Owner name: ZHENXING ALUMINIUM INDUSTRY CO., LTD., SHANGHAI XI

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Address after: 201611 Shanghai Songjiang District Chedun Town Xin Lang Road No. 155 -3

Patentee after: Shanghai Ruisile Composite Metal Materials Co., Ltd.

Patentee after: Shanghai Zhenxing Aluminium Industry Co., Ltd.

Patentee after: Xinshi Aluminum (Shanghai) Co., Ltd.

Patentee after: Jiangsu Zhenxing Aluminum Co.,Ltd.

Patentee after: YANGZHOU RISE-AL COMPOSITE METAL MATERIAL CO., LTD.

Address before: 201611 Shanghai Songjiang District Chedun Town Xin Lang Road No. 155 -3

Patentee before: Shanghai Ruisile Composite Metal Materials Co., Ltd.

Patentee before: Shanghai Zhenxing Aluminium Industry Co., Ltd.

Patentee before: Xinshi Aluminum (Shanghai) Co., Ltd.

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