CN202214623U - Vat dye sample-imitating dyeing and printing steaming dual-purpose device - Google Patents
Vat dye sample-imitating dyeing and printing steaming dual-purpose device Download PDFInfo
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- CN202214623U CN202214623U CN2011202527162U CN201120252716U CN202214623U CN 202214623 U CN202214623 U CN 202214623U CN 2011202527162 U CN2011202527162 U CN 2011202527162U CN 201120252716 U CN201120252716 U CN 201120252716U CN 202214623 U CN202214623 U CN 202214623U
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- heater
- steam
- electric
- decatize
- electric heater
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- 238000004043 dyeing Methods 0.000 title claims abstract description 21
- 238000007639 printing Methods 0.000 title abstract description 11
- 238000010025 steaming Methods 0.000 title abstract description 5
- 239000000984 vat dye Substances 0.000 title abstract description 3
- 238000005485 electric heating Methods 0.000 claims abstract description 22
- 239000000523 sample Substances 0.000 claims abstract description 17
- 238000004321 preservation Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- -1 power control box Substances 0.000 claims description 2
- 239000011435 rock Substances 0.000 claims description 2
- 239000000975 dye Substances 0.000 abstract description 22
- 238000012360 testing method Methods 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000009977 dual effect Effects 0.000 abstract 1
- 238000012544 monitoring process Methods 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 7
- 238000009980 pad dyeing Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 230000032683 aging Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 2
- 241000322338 Loeseliastrum Species 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010026 decatizing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
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Abstract
Vat dye imitative appearance dyeing, stamp steaming dual-purpose heat device, characterized by: the first electric heating pipe, the second electric heating pipe and the third electric heating pipe are respectively inserted into the electric heater formed in the metal cylinder; the steam box is connected with a gas pipe and a valve, and a temperature control probe, a pressure relay and a steam pressure gauge are used for monitoring the steam temperature in the steam box, so that the dual purposes of reduced dye sample imitation dyeing and printing test steaming are realized; two ends of the lead are respectively connected to the electric heater and a 380V power switch wiring terminal; the heat device is protected by a three-phase breaker QF, an alternating current contactor KM, a current relay KA and a short-circuit protection device which are arranged in a steam heater control box; the control box button switch SB and the power switch SA control the power consumption of the electric heater.
Description
Technical field
The utility model relates to a kind of spline decatizing apparatus, specifically a kind of reducing dye spline dyeing, stamp decatize dual-purpose apparatus.
Background technology
In dyeing, the decatize reduction is most important operation in the reducing dye dyeing course.Reducing dye is because of its water-fast characteristic, so reducing dye can only just can make the leuco vat dye migration reach the purpose of dying cellulose fibre through the high temperature decatize under the effect of NaOH and sodium dithionite.
The equipment of decatize reduction generally has three kinds: 1. decatize case: fabric is suspended on the support, pushes casing and evaporate; 2. continuous steaming machine: be suspended on fabric circlewise on the roller, slowly advance, continuous steaming; 3. various rapid ageing machines.High temperature decatize in the pad dyeing is called the decatize reduction; High temperature decatize in the stamp is called evaporates reduction; Be after fabric pads the reducing solution by NaOH and sodium dithionite preparation; Through high temperature decatize case, under hot conditions, make fabric temperature rising, fiber (or printing gum) swelling, dyestuff dissolving and on dye.At present, domestic most printing and dyeing enterprises all adopt REACTIVE DYES or the coating phase method of carrying out to produce civilian calico, seldom adopt reducing dye to produce the stamp product; Though technology is simple, chromatogram is wide, exists the not high shortcomings of part physical and chemical index such as product COLOR FASTNESS.The military products stamp colour camoufague cloth of countries in the world all requires to use reducing dye to dye cellulose fibre, to obtain higher physical indexs such as COLOR FASTNESS.For enhancing productivity, the enterprise that uses reducing dye to produce military stamp camouflage color product at present all uses rapid ageing machine production.
Printing and dyeing enterprise normally grey cloth is gone into factory earlier by laboratory's little sample testing dyeing or stamp, arrives then and produces board amplification appearance, drops at last and produces in batches, though this process complicacy is essential.At present the dyeing and finishing processing market is that direction towards " small lot, fast delivery " develops, and can the dyeing and finishing laboratory go out sample has fast become the crucial restraining factors that speed of production improves in enterprise.And efficient, practical dyeing spline equipment is to guarantee to imitate out fast qualified small sample stained clot-h key factor.Owing to produce military stamp colour camoufague cloth with reducing dye and receive market and client's limitation, so it is actually rare on market to be used for imitating the rapid ageing machine of sample to the laboratory specially; And cost an arm and a leg; Simultaneously, adopt reducing dye to produce the stamp product, because of comprising dyestuff and printing gum in its mill base; The process of dying in the event is comparatively complicated; The time of evaporating is longer than the time of evaporating of pad dyeing, and temperature is also high than pad dyeing temperature, and this has just caused stamp to evaporate the common question that reduction can't be evaporated reduction little sample testing equipment with pad dyeing.
Summary of the invention
The purpose of the utility model is the deficiency to existing equipment, and a kind of reducing dye spline dyeing, the dual-purpose electric heater unit of stamp decatize are provided; This device can satisfy the decatize reduction of pad dyeing dyeing product, also can satisfy the decatize reduction of stamp product, realizes the purpose of dual-use; This device has improved production efficiency, reduces the business capital input.Its simple in structure, small investment, result of use is good.
The technical scheme of the utility model is: a kind of reducing dye spline dyeing, the dual-purpose electric heater unit of printing tests decatize comprise first metallic cylinder, second metallic cylinder, ring flange, end cap, air inlet pipe valve, air inlet pipe, Pressure gauge, electric heating tube, sealing ring, temperature probe, pressure switch, earth protective device, heat preservation rock, power control box, air inlet pipe, decatize case, escape pipe; It is characterized in that: on the second metallic cylinder suit, first metallic cylinder, be filled with the electric heater that heat-preservation cotton is formed between second metallic cylinder and first metallic cylinder; Welding ring flange with holes on the nozzle of electric heater, bolt is inserted in the hole on the end cap periphery, and the perforate cylinder end cap is fastened on the ring flange; The middle part of cylinder end cap is provided with three circular holes, and first electric heating tube, second electric heating tube and three electric heating tubes are inserted into respectively in the circular hole, with screw electric heating tube tail end disk and sealing gasket is fixed on the cylinder end cap; Be respectively equipped with wire binding post on the electric heating tube tail end disk, the lead two ends are connected on binding post and the 380V power switch; On one end (bottom) the barrel steam inlet of electric heater air inlet pipe is housed, on the other end barrel protective device is housed; Temperature probe is contained on the electric heater tail end barrel, and pressure switch is contained on the electric heater on the barrel; One end of first appendix is connected with steam pressure gauge and steam control valve, and the other end of first appendix is connected on the air inlet pipe of electric heater; One end of second appendix and the escape pipe on the electric heater link together, and the air inlet pipe on the other end of second appendix and the decatize case links together.
The described decatize case of the utility model; In the casing of decatize case, be provided with two row pressure roll dies, the bottom of casing is provided with support, and the decatize case is fixed on the support; The upper end of casing is provided with from steam heater and connects the outlet pipe of coming; Decatize case below is connected with blast pipe, and drain valve is equipped with in the lower end of blast pipe, and the decatize case is the imitative reducing dye bit device of using always.
The described a kind of reducing dye spline dyeing of the utility model, stamp decatize dual-purpose apparatus are equipped with three-phase breaker QF, A.C. contactor KM, electric current relay KA and short-circuit protection in the steam heater control box; Temp autocontrolled instrument, press button SB, power switch SA are installed on the control box panel; Temperature probe on the steam heater is connected with the interior power supply of heater control box through lead with pressure switch; Temp autocontrolled display instrument is installed on the heater control box.
The electric control circuit of the utility model mainly is made up of three-pole breaker QF, single-pole circuit breaker QF1, press button SB, A.C. contactor KM, relay K A, heater element SRS, temperature controller KSD and indicator lamp; 380V three-phase power line (L1, L2, L3) is connected in parallel with the mode of Y-connection through circuit breaker Q F and A.C. contactor KM normally opened contact, heater element SRS, and a phase L3 of three-phase power line and single-pole circuit breaker QF1 and press button SB are connected in series; Relay K A, A.C. contactor KM, power supply indicator HL1, run indicator HL2 and temperature controller KSD are connected in parallel on single-pole circuit breaker QF1, press button SB and the ground protection zero line.
The beneficial effect of the utility model is: in steam pipework, set up electric heater; 100-110 ℃ of steam to being input in the pipeline is heated again; The steam that temperature is heated to 170-180 ℃ is imported in the decatize case, has satisfied the temperature requirement of vat printing spline decatize.Through temperature probe and intelligence temperature controller, electric heater can be regulated according to the height that is input to vapor (steam) temperature in the decatize case voluntarily, make and realize the dyeing of reducing dye spline, the dual-purpose optimum temperature of stamp decatize in the decatize case, realize the purpose of dual-use.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is described further
Fig. 1 is the structural representation of the utility model
Fig. 2 is the steam heater circuit theory diagrams among Fig. 1
Fig. 3 is that electric heating tube is contained in electric heater metallic cylinder inner structure sketch map among Fig. 1
In the drawings 1, steam inlet duct, 2, valve, 3, Pressure gauge, 4, electric heater, 5, cylinder, 6, the steam pressure relay; 7, temperature probe, 8, escape pipe, 9, the decatize case, 10,10 ', 10 " electric heating tube, 11, electrical heating wire; 12, sealing ring, 13, disk, 14, heat-preservation cotton, 15, earth protective device, 16, ring flange; 17, end cap, 18, first bolt, 19, second bolt, 20, binding post.
The specific embodiment
In the embodiment of Fig. 1, Fig. 3, on second metallic cylinder, 5 suits, first metallic cylinder 4, be filled with heat-preservation cotton 14 between second metallic cylinder 5 and first metallic cylinder 4; Welding ring flange 17 with holes on the round metal nozzle, bolt 19 is inserted in the hole on end cap 16 peripheries, and end cap 16 with holes is fastened on the ring flange 17; First electric heating tube 10, second electric heating tube 10 ' and three electric heating tubes 10 " be inserted into respectively on the end cap 16 in three circular holes, with screw 18 disk 13 and sealing gasket 12 are fixed on cylinder end cap 17; Wire binding post 20 is contained on the electric heating tube tail end disk 13, becomes electric heater after the assembling.Power supply is connected in parallel on the first binding post U1, the second binding post V1 and the 3rd binding post W1 of electric heater respectively through the lead two ends; Meet zero-power line N behind the 4th binding post on the electric heater, the 5th binding post, the 6th binding post short circuit; On one end (bottom) barrel of electric heater air inlet pipe is housed, earth protective device 15 is housed on the other end barrel; Temperature probe 7 is contained on the electric heater tail end barrel, and pressure switch is contained on the electric heater on the barrel; One end of first appendix 1 is connected with steam pressure gauge and steam control valve, and the other end of first appendix 1 is connected on the air inlet pipe of electric heater; One end of second appendix 8 and the escape pipe on the electric heater link together, and the other end of second appendix is connected with the decatize case.
The described decatize case of the utility model is provided with two row pressure roll dies in the casing of decatize case, the bottom of casing is provided with support, and the decatize case is fixed on the support, and decatize case below is connected with blast pipe, and drain valve is equipped with in the lower end of blast pipe.
Three-phase breaker QF, A.C. contactor KM, electric current relay KA and short-circuit protection are installed in the power control box of the utility model; Temp autocontrolled instrument, press button SB, power switch SA are installed on the control box panel; Temperature probe on the steam heater is connected with the interior power supply of heater control box through lead with pressure switch; Temp autocontrolled display instrument is installed on the heater control box.
In the embodiment of Fig. 2, electric control circuit mainly is made up of three-pole breaker QF, single-pole circuit breaker QF1, press button SB, A.C. contactor KM, relay K A, heater element SRS, temperature controller KSD and indicator lamp; 380V three-phase power line (L1, L2, L3) is connected in parallel with the mode of Y-connection through circuit breaker Q F and A.C. contactor KM normally opened contact, heater element SRS, and a phase L3 of three-phase power line and single-pole circuit breaker QF1 and press button SB1 are connected in series; Relay K A, A.C. contactor KM, power supply indicator HL1, run indicator HL2 and temperature controller KSD are connected in parallel on single-pole circuit breaker QF1, the press button SB.
Operation principle
When carrying out reducing dye pad dyeing dyeing spline, directly open the admission by-pass valve control on the air inlet pipe, the 100-110 ℃ of interior vapor (steam) temperature of scope can satisfy the requirement of reducing dye pad dyeing dyeing spline decatize.
When carrying out vat printing spline decatize, vapor (steam) temperature need reach 170-180 ℃, could satisfy the requirement of vat printing spline decatize.Be raised to about 100 ℃, when suction press reaches 0.2Kpa when being input into decatize the temperature inside the box, pressure switch is connected, and forms the loop; At this moment, open the power supply on the electric heater control box, press electric heater operation control button, the electric heating tube power connection is started working, and electric heater constantly heats steam in the appendix, makes decatize the temperature inside the box remain on 170-180 ℃.
When the circuit breaker Q F that closes, single-pole circuit breaker QF1, push switch SB1, power supply indicator HL1 lights; Temperature controller KSD gets electric, and the normally opened contact KSD1 on the temperature controller KSD is closed, and A.C. contactor KM gets electric, and the normally opened contact KM1 on the A.C. contactor KM is closed; Run indicator HL2 lights; Open steam cock, pressure switch KP work, the auxiliary contact KP1 of pressure switch KP is closed; Press starting button SB2; Relay K A coil gets; Normally opened contact KA1 on the relay K A, KA2 closure are closed starting button SB2, and relay K A coil gets electric self-locking through the normally opened contact KA1 of circuit breaker Q F1, gauge tap SB1, contactor KA and the contact KP1 of pressure switch KP.
Simultaneously, do not reach the temperature that temperature controller is set like temperature, the contact KSD1 of temperature controller is closed, and contactor KM coil gets electric closure, and heater element SRS must establish the beginning heating by cable, and the normally opened contact KM1 of contactor KM is closed, and run indicator HL2 lights; When temperature reached the temperature upper limit of temperature controller setting, the contact KSD1 of temperature controller KSD broke off, and contactor KM dead electricity is broken off, heating element heater SRS outage stopping heating.When temperature was lower than the lowest temperature of temperature controller setting, the contact KSD1 of temperature controller KSD was closed, and contactor KM coil gets electric closure, and heater element SRS must establish the beginning heating by cable, and the normally opened contact KM1 of contactor KM is closed, and run indicator HL2 lights; Temperature when repeating above-mentioned circular flow and guaranteeing vat printing spline decatize.
Claims (2)
1. reducing dye spline dyeing, the dual-purpose thermic devices of stamp decatize comprise first metallic cylinder, second metallic cylinder, ring flange, end cap, air inlet pipe valve, air inlet pipe, Pressure gauge, electric heating tube, sealing ring, temperature probe, pressure switch, earth protective device, heat preservation rock, power control box, air inlet pipe, decatize case, escape pipe; It is characterized in that: second metallic cylinder is sleeved on first metallic cylinder, is filled with the electric heater that heat-preservation cotton is formed between second metallic cylinder and first metallic cylinder; Welding ring flange with holes on the nozzle of electric heater, bolt is inserted in the hole on the end cap periphery, and the perforate cylinder end cap is fastened on the ring flange; The middle part of cylinder end cap is provided with three circular holes, and first electric heating tube, second electric heating tube and three electric heating tubes are inserted into respectively in three circular holes, with screw electric heating tube tail end disk and sealing gasket is fixed on cylinder end and covers; Be respectively equipped with wire binding post on the electric heating tube tail end disk, the lead two ends are connected on binding post and the 380V power switch; On the bottom barrel steam inlet of electric heater air inlet pipe is housed, on the other end barrel protective device is housed; Temperature probe is contained on the electric heater tail end barrel, and pressure switch is contained on the electric heater on the barrel; One end of first appendix is connected with steam pressure gauge and steam control valve, and the other end of first appendix is connected on the air inlet pipe of electric heater; One end of second appendix and the escape pipe on the electric heater link together, and the air inlet pipe on the other end of second appendix and the decatize case links together; In the casing of decatize case, be provided with two row pressure roll dies; The bottom of casing is provided with support, and the decatize case is fixed on the support, and the upper end of casing is provided with from steam heater and connects the outlet pipe of coming; Decatize case below is connected with blast pipe, and drain valve is equipped with in the lower end of blast pipe; Three-phase breaker QF, A.C. contactor KM, electric current relay KA and short-circuit protection are installed in the control box; Temp autocontrolled instrument, press button SB, power switch SA are installed on the control box panel; Temperature probe on the steam heater is connected with the interior power supply of heater control box through lead with pressure switch; Temp autocontrolled display instrument is installed on the heater control box.
2. according to claim 1 described reducing dye spline, the dual-purpose thermic devices of stamp decatize; It is characterized in that: electric control circuit, mainly form by three-pole breaker QF, single-pole circuit breaker QF1, press button SB, A.C. contactor KM, relay K A, heater element SRS, temperature controller KSD and indicator lamp; 380V three-phase power line (L1, L2, L3) is connected in parallel with the mode of Y-connection through circuit breaker Q F and A.C. contactor KM normally opened contact, heater element SRS, and a phase L3 of three-phase power line and single-pole circuit breaker QF1 and press button SB1 are connected in series; Relay K A, A.C. contactor KM, power supply indicator HL1, run indicator HL2 and temperature controller KSD are connected in parallel on single-pole circuit breaker QF1, press button SB and the zero-power line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202527162U CN202214623U (en) | 2011-07-14 | 2011-07-14 | Vat dye sample-imitating dyeing and printing steaming dual-purpose device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202527162U CN202214623U (en) | 2011-07-14 | 2011-07-14 | Vat dye sample-imitating dyeing and printing steaming dual-purpose device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202214623U true CN202214623U (en) | 2012-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202527162U Expired - Fee Related CN202214623U (en) | 2011-07-14 | 2011-07-14 | Vat dye sample-imitating dyeing and printing steaming dual-purpose device |
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| Country | Link |
|---|---|
| CN (1) | CN202214623U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104963215A (en) * | 2015-07-21 | 2015-10-07 | 莆田市港西工贸有限公司 | Cloth cover art dyeing method |
-
2011
- 2011-07-14 CN CN2011202527162U patent/CN202214623U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104963215A (en) * | 2015-07-21 | 2015-10-07 | 莆田市港西工贸有限公司 | Cloth cover art dyeing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120509 Termination date: 20140714 |
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| EXPY | Termination of patent right or utility model |