CN202213037U - Novel ceramic plate extruder - Google Patents
Novel ceramic plate extruder Download PDFInfo
- Publication number
- CN202213037U CN202213037U CN2011202556339U CN201120255633U CN202213037U CN 202213037 U CN202213037 U CN 202213037U CN 2011202556339 U CN2011202556339 U CN 2011202556339U CN 201120255633 U CN201120255633 U CN 201120255633U CN 202213037 U CN202213037 U CN 202213037U
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- vertical
- shaft
- mud cylinder
- extruding
- mud
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Abstract
The utility model provides a novel ceramic plate extruder, which comprises a base. A body is arranged on the base and at least provided with a motor I, a motor II and a motor III sequentially from the top, an upper mixing device and a lower extruding device are arranged on the body, the upper mixing device consists of a vertical mixing portion and a horizontal mixing portion, and the lower end of the vertical mixing portion is perpendicularly connected to the upper end of the horizontal mixing portion. The lower extruding device consists of an extruding portion and a clay pressing portion, the upper end of the clay pressing portion is connected with the lower portion of the horizontal mixing portion and positioned above the extruding portion, the extruding portion and the clay pressing portion are both arranged in the body, and an outlet end of the extruding portion is connected with a clay separating tank. The mixing portion and the extruding portion are driven by the three motors to operate simultaneously to improve mixing strength. When the upper mixing device fails or feeding is excessive, the mixing portion is easy to stop, extruding vacuum degree can be improved, extruding pressure can be increased, water content of ceramic plates is reduced, and troubles are reduced for subsequent procedures.
Description
Technical field
The utility model belongs to building material machinery manufacturing technology field, is specifically related to a kind of novel pottery plate and resists machine.
Background technology
At present; The pottery plate production technology that Production of Ceramics enterprise generally uses; Generally all utilize the mould punch forming; Mainly there are following deficiency and defective: the one, low, the intensity difference of stamping forming pottery plate efficiency also will be considered strength problem when subsequent handling is handled, bring unnecessary trouble to subsequent handling; The 2nd, utilize the be under pressure restriction of machine and mould of the stamping forming pottery plate of mould size, be difficult to reach effect of one machine multiple purposes to a great extent; Cause that cost is high, time-consuming, effort influences output again, and be difficult to guarantee product quality to a great extent, therefore be necessary to improve.
The utility model content
The technical problem that the utility model solves: a kind of novel pottery plate extruder is provided, adopts three motor to drive extruding part and mixing part work simultaneously, increase stirring intensity; Improve pottery plate clay sculpture property, break down or feed when excessive, can be easy to stop the mixing part when the mixing part; Can also improve and extrude vacuum; Increase extrusion pressure, improve and extrude intensity, reduce unnecessary trouble to subsequent handling to reduce contained humidity in the pottery plate; Adopt the synchronous pulley transmission, strict control is stirred and the main shaft velocity of rotation, thereby can guarantee product strength and quality by constant within the specific limits extrusion pressure; Pressure oil pump is housed in the fuselage fuel cell,, makes the stirring power gear that enough lubricating arranged through the work of motor drives pressure oil pump, thus the service life of improving gear; Overall structure adopts three part-structures, has both made things convenient for installation and maintenance, makes machine shape compact more attractive in appearance again.
The technical scheme that the utility model adopts: novel pottery plate extruder; Comprise base; Said base is provided with lathe bed, and said fuselage is from last electric motor I, electric motor I I and the electric motor I II of being provided with at least successively, and said lathe bed is provided with higher level's agitating device and subordinate's extrusion device; Said higher level's agitating device is made up of vertical mixing part and horizontal mixing part, and lower end, said vertical mixing part is vertically connected on upper end, horizontal mixing part; Said subordinate extrusion device partly is made up of extruding part and pressure mud; Said pressure mud part upper end is connected with lower end, horizontal mixing part; Said pressure mud partly is positioned at the extruding part top and both all are arranged on fuselage, and the said extruding part port of export is connected with subdivision mud cylinder.
Wherein, Said vertical mixing part is made up of vertical awl mud cylinder, vertical stretched mud cylinder and planetary reducer; Said electric motor I output shaft is provided with synchronous pulley I; Said synchronous pulley I forms transmission system through synchronous band and the vertical synchronous pulley that is arranged on the planetary reducer input, and said planetary reducer is fixed on the reducer pedestal, and said reducer pedestal is fixedly connected with vertical stretched mud cylinder upper end through adpting flange; Said vertical stretched mud cylinder lower end is fixedly connected with vertical conic mud cylinder upper end; The said vertical conic mud cylinder below port of export is provided with sieve plate, and said planetary reducer output shaft is provided with vertical shaft and vertical shaft and is positioned at by vertical stretched mud cylinder and is connected the cavity that then forms with vertical conic mud cylinder, is provided with vertical stirrer gear assembly and the vertical knife assembly that stirs on the said vertical shaft successively.
Wherein, Said horizontal mixing part is made up of reductor assembly, upper box, higher level's mud cylinder, shaft, vacuum reservoir; Said upper box is provided with the upper box lid; Said upper box lid is fixedly connected with the vertical mixing part port of export; Upper box one end is connected with higher level's mud cylinder one end, and said higher level's mud cylinder other end is connected with vacuum reservoir one end, and the port of export of said vacuum reservoir bottom is fixedly connected with pressing mud part arrival end; Said electric motor I I output shaft is provided with synchronous pulley II; Said synchronous pulley II forms transmission system through synchronous band with the synchronous pulley V that is arranged on reductor assembly input, and two shafts that laterally arrange are connected with two outputs of reductor assembly respectively through shaft coupling, all is provided with stirrer gear assembly and reamer assembly and shaft on the said shaft successively and stretches into and be connected with vacuum reservoir with upper box respectively with stirring fore bearing box through shaft rear bearing box from the upper box other end.
Wherein, Said extruding part comprises main shaft and reductor; Said electric motor I II output shaft is provided with synchronous pulley III, and said synchronous pulley III forms transmission system through synchronous band with the synchronous pulley IV that is arranged on the reductor input, and said main shaft is arranged on the fuselage through fore bearing chamber, rear bearing chamber; Main shaft one end is connected with the reductor output; Main shaft top also is provided with the sprocket shaft on the fuselage that also is arranged in parallel, is provided with double intermediate chain wheel, driving gear and three row's follower gears on the sprocket shaft successively, and main shaft one end is provided with three row's drive sprockets; Said three row's drive sprockets through chain respectively with the three row's servo-actuated chain wheel set chaining transmissions that are arranged on sprocket shaft, the said main shaft other end is provided with the extruding tooth assembly; Said pressure mud partly includes soil compressing plate major axis and soil compressing plate minor axis; Said soil compressing plate major axis all is connected with fuselage through bearing with the soil compressing plate minor axis; Be set with the driven gear that is meshed with driving gear on the soil compressing plate major axis, be set with the double driven sprocket that is meshed with double intermediate chain wheel on the soil compressing plate minor axis.
Further, said vertical stretched mud cylinder top is provided with feed hopper, and sidepiece is provided with observation window I.
Further, said vacuum reservoir sidewall is provided with observation window II.
Be provided with mud cylinder liner in the said mud cylinder of deducting marks.
The utility model advantage compared with prior art:
1, three motor drive mixing part and extruding part work simultaneously, break down or feed when excessive when the mixing part, can be easy to stop the mixing part, need not whole the shutdown, and production efficiency is high;
2, main shaft bearing adopts the oil immersed type lubricating system; Bearing is immersed in the fuel tank, makes bearing be in good lubricating status for a long time, and on fuselage, be provided with observation window; Can observe the lubrication circumstances of bearing easily; Solve the difficult problem of main shaft bearing insufficient lubrication for a long time, prolonged the service life of bearing, improved operating efficiency;
3, be provided with the pressure oil pump device in the fuel tank, the piston through the driven by motor pressure oil pump is reciprocating up and down, guarantees to stir lubricated to gear, the serviceability and the life-span of having improved complete machine;
4, complete machine is made up of three parts, has both made things convenient for I&M, makes machine shape compact more attractive in appearance again.
Description of drawings
Fig. 1 is the utility model structural front view;
Fig. 2 is the utility model structure left view;
Fig. 3 is the lower structures front view of the utility model;
Fig. 4 is the lower structures vertical view of the utility model;
Fig. 5 is higher level's structural front view of the utility model;
Fig. 6 is the last level structure left view of the utility model;
Fig. 7 is the last level structure vertical view of the utility model;
The specific embodiment
A kind of embodiment of the utility model is described below in conjunction with accompanying drawing 1,2,3,4,5,6,7.
Novel pottery plate extruder; Comprise base 1; Said base 1 is provided with lathe bed 2, and said fuselage 2 is from last electric motor I 48, electric motor I I49 and the electric motor I II50 of being provided with at least successively, and said lathe bed 1 is provided with higher level's agitating device 51 and subordinate's extrusion device 52; Said higher level's agitating device 51 is made up of with horizontal mixing part 20 vertical mixing part 19, and 19 lower ends, said vertical mixing part are vertically connected on 20 upper ends, horizontal mixing part; Said subordinate extrusion device is made up of extruding part 3 and pressure mud part 4; Said pressure mud part 4 upper ends are connected with 20 lower ends, horizontal mixing part; Said pressure mud part 4 is positioned at extruding part 3 tops and both all are arranged on fuselage 2; Said extruding part 3 ports of export are connected with the mud cylinder 17 of deducting marks, and the mud cylinder of deducting marks is provided with mud cylinder liner 18 for 17 li.
Said vertical mixing part 19 is made up of vertical awl mud cylinder 21, vertical stretched mud cylinder 22 and planetary reducer 25; Said electric motor I 48 output shafts are provided with synchronous pulley I46; Said synchronous pulley I46 forms transmission system through synchronous band and the vertical synchronous pulley that is arranged on planetary reducer 25 inputs 26; Said planetary reducer 25 is fixed on the reducer pedestal 23; Said reducer pedestal 23 is fixedly connected with vertical stretched mud cylinder 22 upper ends through adpting flange 28, and said vertical stretched mud cylinder 22 lower ends are fixedly connected with vertical conic mud cylinder 21 upper ends, and the said vertical conic mud cylinder 21 below ports of export are provided with sieve plate 24; Said planetary reducer 25 output shafts are provided with vertical shaft 27 and vertical shaft 27 and are positioned at by vertical stretched mud cylinder 22 and are connected the cavity that the back forms with vertical conic mud cylinder 21; Be provided with vertical stirrer gear assembly 29 and the vertical knife assembly 30 that stirs on the said vertical shaft 27 successively, vertical stretched mud cylinder 22 tops are provided with feed hopper 31, and sidepiece is provided with observation window I32.
Said horizontal mixing part 20 is made up of reductor assembly 33, upper box 34, higher level's mud cylinder 36, shaft 40, vacuum reservoir 37; Said upper box 34 is provided with upper box lid 35; Said upper box lid 35 is fixedly connected with vertical mixing part 19 ports of export; Upper box 34 1 ends are connected with higher level's mud cylinder 36 1 ends; Said higher level's mud cylinder 36 other ends are connected with vacuum reservoir 37 1 ends; The port of export of said vacuum reservoir 37 bottoms is fixedly connected with pressing mud part 4 arrival ends; Said electric motor I I49 output shaft is provided with synchronous pulley II53, and said synchronous pulley II53 forms transmission system through synchronous band with the synchronous pulley V38 that is arranged on reductor assembly 33 inputs, and two shafts that laterally arrange 40 are connected with two outputs of reductor assembly 33 respectively through shaft coupling 39; All be provided with successively on the said shaft 40 stirrer gear assembly 43 and reamer assembly 44 and shaft 40 from upper box 34 other ends stretch into and through shaft rear bearing box 41 with stir fore bearing box 42 and be connected with vacuum reservoir 37 with upper box 34 respectively, vacuum reservoir 37 sidewalls are provided with observation window II45.
Said extruding part 3 comprises main shaft 5 and reductor 8; Said electric motor I II50 output shaft is provided with synchronous pulley III47; Said synchronous pulley III47 forms transmission system through synchronous band with the synchronous pulley IV9 that is arranged on reductor 8 inputs; Said main shaft 5 is arranged on the fuselage 2 through fore bearing chamber 6, rear bearing chamber 7, and main shaft 5 one ends are connected with reductor 8 outputs, and main shaft 5 tops also are provided with the sprocket shaft 12 on the fuselage 2 that also is arranged in parallel; Be provided with double intermediate chain wheel 14, driving gear 13 and three row's follower gears 11 on the sprocket shaft 12 successively; Main shaft 5 one ends are provided with three row's drive sprockets 10, and said three row's drive sprockets 10 are formed the chain transmission with three rows that are arranged on sprocket shaft 12 with movable sprocket 11 respectively through chain, and said main shaft 5 other ends are provided with extruding tooth assembly 56; Said pressure mud part 4 includes soil compressing plate major axis 15 and soil compressing plate minor axis 16; Said soil compressing plate major axis 15 all is connected with fuselage 2 through bearing with soil compressing plate minor axis 16; Be set with the driven gear 54 that is meshed with driving gear 13 on the soil compressing plate major axis 15, be set with the double driven sprocket 55 that is meshed with double intermediate chain wheel 14 on the soil compressing plate minor axis 16.
Operation principle: energized; Electric motor I 48, electric motor I I49 and electric motor I II50 running drive vertical synchronous pulley 26, synchronous pulley V38, are with IV9 and planetary reducer 25, reductor assembly 33, reductor 8 to drive vertical shaft 27, shaft 40 and main shaft 5 rotations respectively synchronously through synchronous pulley I46, synchronous pulley II53, synchronous pulley IIi47 running.Raw material gets into vertical mixing part 19 by feed hopper 31; Through vertical stirrer gear assembly 29 and vertical reamer assembly 30 raw material stirring is evenly got into horizontal mixing part 20 through sieve plate 24 in the back; Through behind stirrer gear assembly 43 and the reamer assembly 44, raw material is sent in the pressure mud part 4 of subordinate's extrusion device 52 through vacuum reservoir 37 then, again through extruding tooth assembly 56 rotation extrusion on the extruding part 3; The raw material of sending into by required specification slave mouth extrusion molding, is accomplished the work of extruding.
When higher level's agitating device 51 breaks down or feed when excessive, can close electric motor I 48, electric motor I I49 stops to stir, meanwhile, higher level's agitating device 51 is provided with observation window I32, observation window II45 can observe feed amount and convenient for maintaining thereof easily.
The above only is the preferred embodiments of the utility model, so all equivalences of doing according to the described structure of the utility model patent application right claimed range, characteristic and principle change or modify, includes in the utility model patent application right claimed range.
Claims (7)
1. novel pottery plate extruder; Comprise base (1); Said base (1) is provided with lathe bed (2); Said fuselage (2) is from last electric motor I (48), electric motor I I (49) and the electric motor I II (50) of being provided with at least successively; It is characterized in that: said lathe bed (1) is provided with higher level's agitating device (51) and subordinate's extrusion device (52), and said higher level's agitating device (51) is made up of vertical mixing part (19) and horizontal mixing part (20), and lower end, said vertical mixing part (19) is vertically connected on upper end, horizontal mixing part (20); Said subordinate extrusion device is by extruding part (3) and press mud part (4) to form; Said pressure mud part (4) upper end is connected with lower end, horizontal mixing part (20); Said pressure mud part (4) is positioned at extruding part (3) top and both all are arranged on fuselage (2), and said extruding part (3) port of export is connected with subdivision mud cylinder (17).
2. novel pottery plate extruder according to claim 1; It is characterized in that: said vertical mixing part (19) is made up of vertical awl mud cylinder (21), vertical stretched mud cylinder (22) and planetary reducer (25); Said electric motor I (48) output shaft is provided with synchronous pulley I (46); Said synchronous pulley I (46) forms transmission system through synchronous band and the vertical synchronous pulley (26) that is arranged on planetary reducer (25) input; Said planetary reducer (25) is fixed on the reducer pedestal (23); Said reducer pedestal (23) is fixedly connected with vertical stretched mud cylinder (22) upper end through adpting flange (28); Said vertical stretched mud cylinder (22) lower end is fixedly connected with vertical conic mud cylinder (21) upper end; Said vertical conic mud cylinder (21) the below port of export is provided with sieve plate (24), and said planetary reducer (25) output shaft is provided with vertical shaft (27) and vertical shaft (27) and is positioned at by vertical stretched mud cylinder (22) and is connected the cavity that then forms with vertical conic mud cylinder (21), is provided with vertical stirrer gear assembly (29) and the vertical knife assembly (30) that stirs on the said vertical shaft (27) successively.
3. novel pottery plate extruder according to claim 1; It is characterized in that: said horizontal mixing part (20) is made up of reductor assembly (33), upper box (34), higher level's mud cylinder (36), shaft (40), vacuum reservoir (37); Said upper box (34) is provided with upper box lid (35); Said upper box lid (35) is fixedly connected with vertical mixing part (19) port of export; Upper box (34) one ends are connected with higher level's mud cylinder (36) one ends; Said higher level's mud cylinder (36) other end is connected with vacuum reservoir (37) one ends; The port of export of said vacuum reservoir (37) bottom is fixedly connected with pressing mud part (4) arrival end; Said electric motor I I (49) output shaft is provided with synchronous pulley II (53); Said synchronous pulley II (53) forms transmission system through synchronous band with the synchronous pulley V (38) that is arranged on reductor assembly (33) input, and two shafts that laterally arrange (40) are connected with two outputs of reductor assembly (33) respectively through shaft coupling (39), all is provided with stirrer gear assembly (43) and reamer assembly (44) and shaft (40) on the said shaft (40) successively and stretches into and be connected with vacuum reservoir (37) with upper box (34) respectively with stirring fore bearing box (42) through shaft rear bearing box (41) from upper box (34) other end.
4. novel pottery plate extruder according to claim 1; It is characterized in that: said extruding part (3) comprises main shaft (5) and reductor (8); Said electric motor I II (50) output shaft is provided with synchronous pulley III (47); Said synchronous pulley III (47) forms transmission system through synchronous band with the synchronous pulley IV (9) that is arranged on reductor (8) input; Said main shaft (5) is arranged on the fuselage (2) through fore bearing chamber (6), rear bearing chamber (7), and main shaft (5) one ends are connected with reductor (8) output, and main shaft (5) top also is provided with the sprocket shaft (12) on the fuselage (2) that also is arranged in parallel; Be provided with double intermediate chain wheel (14), driving gear (13) and three row's follower gears (11) on the sprocket shaft (12) successively; Main shaft (5) one ends are provided with three row's drive sprockets (10), and said three row's drive sprockets (10) are formed the chain transmission with three rows that are arranged on sprocket shaft (12) with movable sprocket (11) respectively through chain, and said main shaft (5) other end is provided with extruding tooth assembly (56); Said pressure mud part (4) includes soil compressing plate major axis (15) and soil compressing plate minor axis (16); Said soil compressing plate major axis (15) all is connected with fuselage (2) through bearing with soil compressing plate minor axis (16); Be set with the driven gear (54) that is meshed with driving gear (13) on the soil compressing plate major axis (15), be set with the double driven sprocket (55) that is meshed with double intermediate chain wheel (14) on the soil compressing plate minor axis (16).
5. according to claim 1,2,3 or 4 described novel pottery plate extruders, it is characterized in that: said vertical stretched mud cylinder (22) top is provided with feed hopper (31), and sidepiece is provided with observation window I (32).
6. novel pottery plate extruder according to claim 5 is characterized in that: said vacuum reservoir (37) sidewall is provided with observation window II (45).
7. novel pottery plate extruder according to claim 6 is characterized in that: said subdivision mud cylinder (17) lining is provided with mud cylinder liner (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202556339U CN202213037U (en) | 2011-07-20 | 2011-07-20 | Novel ceramic plate extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202556339U CN202213037U (en) | 2011-07-20 | 2011-07-20 | Novel ceramic plate extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202213037U true CN202213037U (en) | 2012-05-09 |
Family
ID=46012306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202556339U Expired - Fee Related CN202213037U (en) | 2011-07-20 | 2011-07-20 | Novel ceramic plate extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202213037U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248586A (en) * | 2011-07-20 | 2011-11-23 | 陕西宝深机械(集团)有限公司 | Novel terracotta extruding machine |
-
2011
- 2011-07-20 CN CN2011202556339U patent/CN202213037U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248586A (en) * | 2011-07-20 | 2011-11-23 | 陕西宝深机械(集团)有限公司 | Novel terracotta extruding machine |
| CN102248586B (en) * | 2011-07-20 | 2013-03-20 | 陕西宝深机械(集团)有限公司 | Novel terracotta extruding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120509 Termination date: 20130720 |