CN202208064U - a drilling tool - Google Patents

a drilling tool Download PDF

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Publication number
CN202208064U
CN202208064U CN2011203145983U CN201120314598U CN202208064U CN 202208064 U CN202208064 U CN 202208064U CN 2011203145983 U CN2011203145983 U CN 2011203145983U CN 201120314598 U CN201120314598 U CN 201120314598U CN 202208064 U CN202208064 U CN 202208064U
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China
Prior art keywords
drilling tool
steel substrate
steel
drilling
abrasive grains
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CN2011203145983U
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Chinese (zh)
Inventor
刘一波
赵刚
杨合丹
黄盛林
罗晓丽
刘锟
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Beijing Gang Yan Diamond Products Co
Advanced Technology and Materials Co Ltd
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Beijing Gang Yan Diamond Products Co
Advanced Technology and Materials Co Ltd
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Abstract

本实用新型涉及一种钻削工具,具体涉及一种用于各种复杂材料的加工,如石材、混泥土、沥青,木材,铸铁,玻璃等的钻削工具。其中,所述钻削工具由包括钢基体(1)、金刚石磨粒(2)、硬质合金刀头(3),其中钢基体(1)的表面分布着螺旋槽(21),且其顶部为V形结构;金刚石磨粒(2)钎焊在钢基体(1)的螺旋槽(21)的表面;硬质合金刀头(3)呈V形结构,且焊接在钢基体(1)的顶部。其优点在于不仅适用于各种高硬度、高强度材料的钻切,并且能实现加工对象的纵向钻孔以及横向切割。

The utility model relates to a drilling tool, in particular to a drilling tool used for processing various complex materials, such as stone, concrete, asphalt, wood, cast iron, glass, etc. The drilling tool comprises a steel substrate (1), diamond abrasive grains (2), and a carbide tool head (3), wherein the surface of the steel substrate (1) is distributed with spiral grooves (21), and the top thereof is a V-shaped structure; the diamond abrasive grains (2) are brazed on the surface of the spiral grooves (21) of the steel substrate (1); the carbide tool head (3) is a V-shaped structure and is welded on the top of the steel substrate (1). The utility model has the advantages that it is not only suitable for drilling and cutting various high-hardness and high-strength materials, but also can realize longitudinal drilling and transverse cutting of the processing object.

Description

一种钻削工具a drilling tool

技术领域 technical field

本实用新型涉及一种钻削工具,具体涉及一种用于各种复杂材料的加工,如石材、混泥土、沥青,木材,铸铁,玻璃等的钻削工具。  The utility model relates to a drilling tool, in particular to a drilling tool used for processing various complex materials, such as stone, concrete, asphalt, wood, cast iron, glass and the like. the

背景技术 Background technique

在切削加工工具中,钻头一般分为硬质合金钻和金刚石钻头,硬质合金钻主要用于切削铸铁、有色金属、塑料、化纤、玻璃、石材和钢材等材料;金刚石钻头主要用于钻削各种如石材、陶瓷、混凝土结构及沥青结构的钻孔加工。随着难加工材料应用的日益广泛和普及,对其加工技术也提出了越来越苛刻的要求,因此,为了能实现复杂材料的加工,并且提高加工对象的加工效率,有必要开发一种加工范围广,能实现复杂材料的加工、同时实现高效率、高稳定性、长寿命加工的高速钻削工具。  In cutting tools, drills are generally divided into cemented carbide drills and diamond drills. Carbide drills are mainly used for cutting cast iron, non-ferrous metals, plastics, chemical fibers, glass, stone and steel and other materials; diamond drills are mainly used for drilling Drilling of various structures such as stone, ceramics, concrete structures and asphalt structures. With the increasingly widespread and popular application of difficult-to-machine materials, more and more stringent requirements are put forward for its processing technology. Therefore, in order to realize the processing of complex materials and improve the processing efficiency of the processed objects, it is necessary to develop a processing Wide range, high-speed drilling tools that can process complex materials while achieving high efficiency, high stability, and long service life. the

发明内容 Contents of the invention

本实用新型的目的是提供一种钻削工具,不仅适用于各种高硬度、高强度材料的钻切,并且能实现加工对象的纵向钻孔以及横向切割。  The purpose of the utility model is to provide a drilling tool, which is not only suitable for drilling and cutting various high-hardness and high-strength materials, but also can realize longitudinal drilling and transverse cutting of processing objects. the

为达到上述目的,本实用新型提供了如下技术方案:  In order to achieve the above object, the utility model provides the following technical solutions:

一种钻削工具,其特征在于:包括钢基体1、金刚石磨粒2、硬质合金刀头3,其中钢基体1的表面分布着螺旋槽21,且其顶部为V形结构;金刚石磨粒2钎焊在钢基体1的螺旋槽21的表面;硬质合金刀 头3呈V形结构,且焊接在钢基体1的顶部。  A drilling tool is characterized in that it comprises a steel substrate 1, diamond abrasive grains 2, and a cemented carbide cutter head 3, wherein the surface of the steel substrate 1 is distributed with spiral grooves 21, and its top is a V-shaped structure; the diamond abrasive grains 2 brazed on the surface of the spiral groove 21 of the steel matrix 1; the cemented carbide cutter head 3 is a V-shaped structure, and is welded on the top of the steel matrix 1. the

所述螺旋槽21的深度小于钢基体1的半径。  The depth of the spiral groove 21 is smaller than the radius of the steel base 1 . the

所述钢基体1顶部V形结构的V形角为90-150度。  The V-shaped angle of the V-shaped structure at the top of the steel matrix 1 is 90-150 degrees. the

所述钢基体1顶部中间位置开有方形槽22,其宽度比硬质合金刀头3的宽度宽0-1mm。  The middle position of the top of the steel substrate 1 is provided with a square groove 22 whose width is 0-1mm wider than that of the hard alloy cutter head 3 . the

所述硬质合金块的V形角与钢基体1顶部V形结构的V形角大小相等。  The V-shaped angle of the cemented carbide block is equal to the V-shaped angle of the V-shaped structure on the top of the steel substrate 1 . the

所述硬质合金刀头3的外径尺寸大于钢基体1的外径,小于等于钢基体1的外径与2倍金刚石磨粒2的尺寸之和。  The outer diameter of the cemented carbide cutter head 3 is larger than the outer diameter of the steel matrix 1 and less than or equal to the sum of the outer diameter of the steel matrix 1 and twice the size of the diamond abrasive grains 2 . the

与现有技术相比,本实用新型的有益效果在于:  Compared with prior art, the beneficial effect of the utility model is:

(1)顶部V形的硬质合金刀头焊接在钢基体顶部的方槽内,有利于钻削定位,提高下刀速度,并利用硬质合金硬度高、耐磨、强度和韧性较好等一系列优良性能,实现纵向快速钻削;  (1) The V-shaped hard alloy cutter head on the top is welded in the square groove on the top of the steel substrate, which is conducive to drilling positioning, improving the cutting speed, and taking advantage of the high hardness, wear resistance, strength and toughness of cemented carbide, etc. A series of excellent performances realize vertical and rapid drilling;

(2)基体侧面螺旋槽结构设计,有助于减小钻切间的摩擦力,保证钻屑、切屑的顺利排除;  (2) The spiral groove structure design on the side of the base body helps to reduce the friction between drilling and cutting, and ensures the smooth removal of drilling chips and chips;

(3)金刚石钎焊在螺旋槽表面,钎焊金刚石磨粒具有结合强高,对金刚石的把持力强,功率消耗小,加工效率高,使用寿命长等优点,不同的金刚石面形成了不同的切削角,实现钻削过程中的横向切削。  (3) Diamond is brazed on the surface of the spiral groove. Brazed diamond abrasive grains have the advantages of high bonding strength, strong holding force on diamond, low power consumption, high processing efficiency, and long service life. Different diamond surfaces form different Cutting angle for lateral cutting during drilling. the

附图说明 Description of drawings

图1为本实用新型的一种钻削工具的结构示意图。  Fig. 1 is a structural schematic diagram of a drilling tool of the present invention. the

图2为本实用新型的钻削工具中钢基体的结构示意图。  Fig. 2 is a structural schematic diagram of the steel matrix in the drilling tool of the present invention. the

图3为图2的左视图。  Fig. 3 is a left side view of Fig. 2 . the

附图标记  reference sign

1    钢基体          2     金刚石磨粒  1 Steel substrate 2 Diamond abrasive grains

3    硬质合金刀头    21    螺旋槽  3 carbide tip 21 spiral groove

22   方形槽  22 square slot

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型进一步详细说明。  Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail. the

如图(1)所示,一种钻削工具,包括钢基体1,金刚石磨粒2,硬质合金刀头3。  As shown in Figure (1), a drilling tool includes a steel substrate 1, diamond abrasive grains 2, and a hard alloy cutter head 3. the

其中,钢基体1表面分布着螺旋槽21,其深度不超过钢基体的半径。为了实现螺旋槽21对钻屑、切屑的螺旋输送排屑作用,螺旋槽21的旋向与所述钻削工具的钻进工作旋向相关,如钻削工具的钻进工作旋向为顺时针,则螺旋槽21为右旋旋向;如钻削工具的钻进工作旋向为逆时针,则螺旋槽21为左旋旋向。螺旋槽21在钢基体1表面所分布的长度根据加工的深度决定,一般比加工深度长5-15mm。钢基体1的顶部为V形结构,其V形角为90-150度,且钢基体1的顶部中间部位开有方形槽,其宽度比硬质合金刀头3的宽度宽0-1mm,用于焊接硬质合金刀头3,使硬质合金刀头3的焊接面积达到最大,接点强度达到最大,防止工作时受力过大,掉刀头。  Wherein, spiral grooves 21 are distributed on the surface of the steel matrix 1, and the depth thereof does not exceed the radius of the steel matrix. In order to realize the helical conveying and chip removal effect of the spiral groove 21 on drilling chips and chips, the rotation direction of the spiral groove 21 is related to the drilling work rotation direction of the drilling tool, for example, the drilling work rotation direction of the drilling tool is clockwise , then the helical groove 21 is in the right-handed direction; if the drilling working direction of the drilling tool is counterclockwise, then the helical groove 21 is in the left-handed direction. The length of the helical groove 21 distributed on the surface of the steel substrate 1 is determined according to the processing depth, which is generally 5-15mm longer than the processing depth. The top of the steel substrate 1 is a V-shaped structure, and its V-shaped angle is 90-150 degrees, and the middle part of the top of the steel substrate 1 has a square groove, and its width is 0-1mm wider than that of the cemented carbide cutter head 3. For welding the cemented carbide cutter head 3, the welding area of the cemented carbide cutter head 3 reaches the maximum, and the joint strength reaches the maximum, so as to prevent the cutter head from falling off due to excessive force during work. the

硬质合金刀头3亦为V形结构,其V形角大小与钢基体1顶部V形结构的V形角相等。并且,硬质合金刀头3的外径尺寸大于钢基体1外径尺寸,小于等于钢基体外径加上2倍金刚石磨粒尺寸。  The cemented carbide cutter head 3 is also a V-shaped structure, and its V-shaped angle is equal to the V-shaped angle of the V-shaped structure on the top of the steel substrate 1 . Moreover, the outer diameter of the cemented carbide cutter head 3 is larger than the outer diameter of the steel substrate 1 and less than or equal to the outer diameter of the steel substrate plus twice the size of the diamond abrasive grains. the

金刚石磨粒2钎焊在钢基体1的螺旋槽21的表面,金刚石磨粒2具有八面体、菱形十二面体、立方体、四面体和六八面体的多面体特征,从而可以实现不同的切削角,保证了工作过程横向顺利切削。 The diamond abrasive grains 2 are brazed on the surface of the spiral groove 21 of the steel substrate 1, and the diamond abrasive grains 2 have polyhedral features of octahedron, rhombic dodecahedron, cube, tetrahedron and hexocahedron, thereby different cutting angles can be realized, It ensures smooth cutting in the horizontal direction during the working process.

钢基体1准备好后,把硬质合金刀头3高频感应焊接在钢基体1顶部的方形槽22中,然后把金刚石磨粒2真空钎焊在钢基体1的螺旋 槽21的表面,最后对硬质合金刀头3的V形部分进行侧面开刃处理,就得到了本实用新型的钻削工具。  After the steel substrate 1 is ready, the cemented carbide cutter head 3 is welded in the square groove 22 on the top of the steel substrate 1 by high-frequency induction, and then the diamond abrasive grains 2 are vacuum brazed on the surface of the spiral groove 21 of the steel substrate 1, and finally The V-shaped part of the cemented carbide cutter head 3 is subjected to side edge cutting to obtain the drilling tool of the present utility model. the

Claims (6)

1.一种钻削工具,其特征在于:包括钢基体(1)、金刚石磨粒(2)、硬质合金刀头(3),其中钢基体(1)的表面分布着螺旋槽(21),且其顶部为V形结构;金刚石磨粒(2)钎焊在钢基体(1)的螺旋槽(21)的表面;硬质合金刀头(3)呈V形结构,且焊接在钢基体(1)的顶部。1. A drilling tool, characterized in that: comprise steel matrix (1), diamond abrasive grains (2), cemented carbide cutter head (3), wherein the surface of steel matrix (1) is distributed with spiral grooves (21) , and its top is a V-shaped structure; the diamond abrasive grains (2) are brazed on the surface of the spiral groove (21) of the steel substrate (1); the hard alloy cutter head (3) has a V-shaped structure, and is welded on the steel substrate (1) at the top. 2.如权利要求1所述的钻削工具,其特征在于:所述螺旋槽(21)的深度小于钢基体(1)的半径。2. The drilling tool according to claim 1, characterized in that the depth of the spiral groove (21) is smaller than the radius of the steel matrix (1). 3.如权利要求1所述的钻削工具,其特征在于:所述钢基体(1)顶部V形结构的V形角为90-150度。3. The drilling tool according to claim 1, characterized in that: the V-shaped angle of the V-shaped structure at the top of the steel matrix (1) is 90-150 degrees. 4.如权利要求1所述的钻削工具,其特征在于:所述钢基体(1)顶部中间位置开有方形槽(22),其宽度比硬质合金刀头(3)的宽度宽0-1mm。4. The drilling tool according to claim 1, characterized in that: a square groove (22) is opened in the middle of the top of the steel substrate (1), and its width is wider than that of the cemented carbide bit (3). -1mm. 5.如权利要求1所述的钻削工具,其特征在于:所述硬质合金块的V形角与钢基体(1)顶部V形结构的V形角大小相等。5. The drilling tool according to claim 1, characterized in that: the V-shaped angle of the cemented carbide block is equal to the V-shaped angle of the top V-shaped structure of the steel substrate (1). 6.如权利要求1所述的钻削工具,其特征在于:所述硬质合金刀头(3)的外径尺寸大于钢基体(1)的外径,小于等于钢基体(1)的外径与2倍金刚石磨粒(2)的尺寸之和。6. The drilling tool according to claim 1, characterized in that: the outer diameter of the cemented carbide bit (3) is greater than the outer diameter of the steel base (1), and is less than or equal to the outer diameter of the steel base (1). The sum of diameter and twice the size of diamond abrasive grains (2).
CN2011203145983U 2011-08-26 2011-08-26 a drilling tool Expired - Lifetime CN202208064U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103752908A (en) * 2013-12-17 2014-04-30 烟台佳润船舶工程有限公司 Cutting and grinding tool and manufacture method thereof
CN104475826A (en) * 2014-11-20 2015-04-01 北京航空航天大学 Diamond sleeve grinding cutter suitable for drill sleeve guide
CN108839106A (en) * 2018-07-20 2018-11-20 上海卫星装备研究所 It is used for the cylindrical drill cutter of resin-based carbon fiber composite structure hole machined always

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103752908A (en) * 2013-12-17 2014-04-30 烟台佳润船舶工程有限公司 Cutting and grinding tool and manufacture method thereof
CN104475826A (en) * 2014-11-20 2015-04-01 北京航空航天大学 Diamond sleeve grinding cutter suitable for drill sleeve guide
CN104475826B (en) * 2014-11-20 2017-02-22 北京航空航天大学 Diamond sleeve grinding cutter suitable for drill sleeve guide
CN108839106A (en) * 2018-07-20 2018-11-20 上海卫星装备研究所 It is used for the cylindrical drill cutter of resin-based carbon fiber composite structure hole machined always

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