CN202204309U - Repair equipment of industrial kiln - Google Patents
Repair equipment of industrial kiln Download PDFInfo
- Publication number
- CN202204309U CN202204309U CN2011202310856U CN201120231085U CN202204309U CN 202204309 U CN202204309 U CN 202204309U CN 2011202310856 U CN2011202310856 U CN 2011202310856U CN 201120231085 U CN201120231085 U CN 201120231085U CN 202204309 U CN202204309 U CN 202204309U
- Authority
- CN
- China
- Prior art keywords
- repair apparatus
- chassis
- industrial stoves
- hole
- fixed disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000008439 repair process Effects 0.000 title claims abstract description 34
- 238000003466 welding Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000000919 ceramic Substances 0.000 claims abstract description 21
- 238000005096 rolling process Methods 0.000 claims description 22
- 238000011068 loading method Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 5
- 239000011819 refractory material Substances 0.000 claims description 5
- 230000029058 respiratory gaseous exchange Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 13
- 239000000571 coke Substances 0.000 abstract description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 9
- 239000001301 oxygen Substances 0.000 abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 3
- 238000005476 soldering Methods 0.000 description 11
- 239000003973 paint Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 239000007789 gas Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses a repair device of an industrial kiln, which comprises a flame ceramic welding repair machine, wherein the flame ceramic welding repair machine is provided with a feeding funnel (1) and a mixer (6), and the mixer (6) is provided with a feeding hole (15), an air inlet (16) and a mixing outlet (17); the feed inlet (15) is communicated with the feed hopper (1); the air inlet (16) is communicated with the oxygen equipment. By adopting the technical scheme, in the repairing process, the temperature does not need to be reduced, and the repairing working time is shortened; the structure is simple, the operation is convenient, and the operation is rapid and efficient; the spraying capacity of the welding material is high; the flow is controllable and the spraying is uniform; the temperature of the spraying part is about 800 ℃, different spraying materials are selected to repair the corresponding part, and the repairing spraying material is used for repairing and spraying the damaged part of the coke oven wall, so that a good effect is achieved.
Description
Technical field
The utility model belongs to the technical field that metallurgical industry is produced, and relates to the equipment that coke oven and other Industrial Stoves are repaired, and more particularly, the utility model relates to a kind of repair apparatus of Industrial Stoves.
Background technology
At present, coke oven in use receives the influence of high temperature, wearing and tearing, collision for a long time owing to furnace wall; Furnace wall suffers damage unavoidably; Especially in the middle and later periods that coke oven uses, situation is more abominable, and damaged furnace wall is given operation and produced and cause very big influence; Final formation vicious circle, the patch work amount is big; Frequent heating-cooling, it is many constant also to cause for patch work, the production capacity that influence is produced.This is the common issue with that exists in the prior art.
The utility model content
The utility model problem to be solved provides a kind of repair apparatus of Industrial Stoves, its objective is the repairing efficiency that improves kiln, simplifies repair technology.
To achieve these goals, the technical scheme taked of the utility model is:
The repair apparatus of the Industrial Stoves that the utility model provided; The inwall of described Industrial Stoves is a refractory material; Described repair apparatus comprises flame ceramic welding machine; Described flame ceramic welding machine is provided with loading hopper, blender, and described blender is provided with charging aperture, air inlet and mixed export; Described charging aperture is communicated with described loading hopper; Described air inlet is communicated with breathing equipment.
Establish material scraper in the described loading hopper.
Establish charging gear between described loading hopper and the charging aperture; Described charging gear is established fixed disk, rolling disc and chassis by order from top to bottom; Establish fixed disk streamline hole on the described fixed disk; Establish the rolling disc hole on the described rolling disc, establish described fixed disk streamline hole, hole, chassis, rolling disc hole and hole, chassis on the described chassis and on same circumference, distribute; Hole, described chassis is aimed at described charging aperture and is communicated with; Described charging gear is established bearing pin, and described bearing pin and described fixed disk and chassis are for being slidingly matched, and described bearing pin cooperates with the rolling disc side of employing tenon.
Described flame ceramic welding machine is established motor and reductor, and the output shaft of described motor and reductor is connected through transmission mechanism with described bearing pin.
Described repair apparatus is established dolly, and described flame ceramic welding machine is installed on the described dolly.
Establish the operation cabinet on the described dolly.
The fastener with a plurality of rods of its parallel axes is established at the edge on described chassis, and described fastener inserts in the catching groove of described fixed disk.
Described dolly is provided with the hand push handle.
Described material scraper is fixedly connected with described bearing pin.
The utility model adopts technique scheme, in repair process, need not cooling, shortens and repairs man-hour; Simple in structure, easy to operate, rapidly and efficiently; The jet power of its soldering material is high; Flow is controlled, spraying is even; Spraying position temperature is selected different spray paints about 800 ℃, repair corresponding position, is used for the reparation spraying at the damaged position of coke oven furnace wall, obtains good effect.
Description of drawings
The mark of facing down among expressed content of each width of cloth accompanying drawing of this specification and the figure briefly explains:
Fig. 1 is the assembling annexation sketch map of the utility model;
Fig. 2 is the mounting structure sketch map of the utility model;
Fig. 3 is the fixed disk structural representation in the utility model;
Fig. 4 is the schematic top plan view of structure shown in Figure 3;
Fig. 5 is the rolling disc structural representation in the utility model;
Fig. 6 is the schematic top plan view of structure shown in Figure 5;
Fig. 7 is the chassis structure sketch map in the utility model;
Fig. 8 is the schematic top plan view of structure shown in Figure 7;
Fig. 9 is the structural representation of the blender in the utility model.
Be labeled as among the figure:
1, loading hopper, 2, material scraper, 3, fixed disk, 4, rolling disc, 5, the chassis; 6, blender, 7, motor and reductor, 8, the operation cabinet, 9, dolly; 10, bearing pin, 11, fastener, 12, fixed disk streamline hole, 13, the rolling disc hole; 14, hole, chassis, 15, charging aperture, 16, air inlet, 17, mixed export.
The specific embodiment
Contrast accompanying drawing below; Through description to embodiment; To effect and operation principle, the manufacturing process of the mutual alignment between the shape of the specific embodiment of the utility model such as related each member, structure, the each several part and annexation, each several part and manipulate method etc.; Do further detailed explanation, inventive concept, the technical scheme of the utility model are had more complete, accurate and deep understanding to help those skilled in the art.
The structure of the utility model of expressing like Fig. 1 to Fig. 9 is a kind of repair apparatus of Industrial Stoves, and the inwall of described Industrial Stoves is a refractory material.
The utility model can be used for metallurgical furnace kiln patching machine field.Its overall technological scheme is: it by casing, switch board, broach hopper, material scraper, even feeding, gas material mixing conveyer, soldering rifle, motor, and reductor, machine driving, source of the gas etc. constitute.
Be concrete analysis below:
In order to solve the problem that exists at the described present known technology of this specification background technology part and to overcome its defective, realize improving the repairing efficiency of kiln, simplify the goal of the invention of repair technology, the technical scheme that the utility model is taked is:
As shown in Figure 1, the repair apparatus of the Industrial Stoves that the utility model provided comprises flame ceramic welding machine, and described flame ceramic welding machine is provided with loading hopper 1, blender 6, and described blender 6 is provided with charging aperture 15, air inlet 16 and mixed export 17; Described charging aperture 15 is communicated with described loading hopper 1; Described air inlet 16 is communicated with breathing equipment.
Broach hopper 1 is installed in the casing, and seal cover is equipped with in the upper end, and material conveying device (being charging gear) is equipped with in the lower end.Blender 6 is gas material mixing conveyer, and is as shown in Figure 9.
The utility model is the equipment that is used for coke oven and the repairing of other Industrial Stoves, and is particularly a kind of with the JH-1 type flame coke oven ceramic welding machine of pottery as soldering material.Comprise the loading hopper 1 that stores soldering material, place the garden dish charging gear below the hopper, defeated material oxygen feedway and welding gun; The charging gear of garden plate-like is connected with rotating shaft.It also comprises the blender 6 of sealing, and the charging aperture 15 of blender 6 is connected by defeated hopper with the outlet of disk charging gear, and the oxygen jet of defeated material oxygen feedway places in the blender 6, and conveying pipeline is connected welding gun with the mixed export 17 of blender 6.
JH-1 type flame coke oven ceramic welding machine has solved a difficult problem of the prior art, in repair process, need not cooling; The solid combustible particle that mainly utilizes the high temperature (more than 800 ℃) of stove liner that oxygen is carried is lighted the exothermic reaction of generation; Make the damaged position fusing of prosthesis and lining, thereby prosthesis is imported in the crystal lattices of lining refractory material, it is grown in this refractory material; Form continuous structure, make impaired refractory surface obtain repairing.
The pyrolytic coating machine is to utilize oxygen with certain pressure; Through blender it is evenly mixed with spray paint, when getting into high temperature reparation position, the combustible in the spray paint fully burns with oxidizer oxygen again; Produce a large amount of heat; Melted material finally evenly adheres to the position that is sprayed at the needs reparation, forms repair surface.And a kind of pyrolytic coating method that forms.
Establish material scraper 2 in the described loading hopper 1 of the utility model.
There is scraper at the hopper place of taper.Realize even feeding, make the spray paint can not be attached in the loading hopper 1.
Material conveying device is made up of auger housing, auger, auger seal cover.Its concrete structure is:
Establish charging gear between described loading hopper 1 of the utility model and the charging aperture 15; Described charging gear is established fixed disk 3 (like Fig. 3 and shown in Figure 4), rolling disc 4 (like Fig. 5 and shown in Figure 6) and chassis 5 (like Fig. 7 and shown in Figure 8) by order from top to bottom; Establish fixed disk streamline hole 12 on the described fixed disk 3; Establish rolling disc hole 13 on the described rolling disc 4, establish 14 described fixed disk streamline holes 12, hole, chassis, rolling disc hole 13 and hole, chassis 14 on the described chassis 5 and on same circumference, distribute; Hole, described chassis 14 is aimed at described charging aperture 15 and is communicated with; Described charging gear is established bearing pin 10, and described bearing pin 10 and described fixed disk 3 and chassis 5 are for being slidingly matched, and described bearing pin 10 cooperates with rolling disc 4 employing side's tenons.
The below of charging gear is connected with a soldering rifle through rubber hose.
Its technology is: select suitable spray paint, get into loading hopper 1 through filtering the lattice plate, through material scraper 2; Make the spray paint can not be, but get into uniformly in the fixed disk streamline hole 12 of fixed disk 3, get in the rolling discs 4 through fixed disk streamline hole 12 attached in the loading hopper 1; The rolling disc hole 13 that 9 even layouts are arranged on the rolling disc 4, regular, quantitative is conveyed into spray paint in the chassis 5, gets in the blender 6 through the hole, chassis in the fixing chassis 5 14; Even with the oxygen mix that is blown into; The final gas material mixture that forms has certain pressure, is sprayed on the position that needs spraying through mixed export 17.
The utility model flame coke oven ceramic welding machine, the jet power of its soldering material is high, and it is simple in structure, and is easy to use.The flush coater flow is controlled, spraying evenly, handled easily, rapidly and efficiently.Spraying position temperature is selected different spray paints about 800 ℃, repair corresponding composition position, is used for the damaged reparation spraying of coke oven furnace wall, and effect is fine.
Described flame ceramic welding machine is established motor and reductor 7, and the output shaft of described motor and reductor 7 and described bearing pin 10 are connected through transmission mechanism.Described transmission mechanism can be chain wheel driving mechanism.
One side of charging gear is connected with motor and reductor 7 with driving chain through drive, and motor and reductor 7 are through PTO transmission rotational axis (being bearing pin 10); Power transmits: passes to driven axle by motor and reductor 7, chain gear transmission, through the interference fits of square shaft and square hole, with the power biography to turning cylinder and material scraper 2.
As depicted in figs. 1 and 2, the described repair apparatus of the utility model is established dolly 9, and described flame ceramic welding machine is installed on the described dolly 9.Adopt dolly 9 to make clever the living of flame ceramic welding move.
Establish operation cabinet 8 on the described dolly 9 of the utility model.Side at charging gear is equipped with operation cabinet 8, and operation cabinet 8 is whole flame ceramic welding machine switch boards, on this switch board, is provided with action button and display floater, is convenient to operating personnel's observation and control.
The fastener 11 with a plurality of rods of its parallel axes is established at the edge on the described chassis 5 of the utility model, and described fastener 11 inserts in the catching groove of described fixed disk 3.The effect of fastener 11 is to keep chassis 5 and fixed disk 3 to remain static, and can not rotate with rolling disc 4.
The described dolly 9 of the utility model is provided with the hand push handle.Handled easily personnel movement repair apparatus.
The described material scraper 2 of the utility model is fixedly connected with described bearing pin 10.The rotation of the rotating drive material scraper 2 through bearing pin 10 realizes even feeding, makes the spray paint can not be attached in the loading hopper 1.
The auxiliary equipment of ceramic welding mainly comprises heat insulation protective plate curtain of fire door and fire door welding gun support.
The effect of heat insulation protective plate curtain:
The one, prevent in the kiln that temperature sharply descends and furnace wall is had a negative impact;
The 2nd, improve the operating environment that soldering is operated.It is to be made up of the rectangle heat shield panel of filling out heat-insulating material outsourcing metal sheet in the hard work piece.After confirming the position of soldering, can one of which piece piece be hung on protective position so that the soldering operation.
Fire door welding gun support is used to support welding gun so that stable carry out the soldering operation.The welding gun support is a kind of interior outer shaft sleeve structure, and interior axle two ends ride on the hook of fire door frame, and overcoat can relatively rotate with axle, moves forward and backward light flexibly so that ride over the outer welding gun that puts.
Ceramic welding machine running parameter and main performance index are following:
Oxygen: pressure 0.8～1.0MPa, maximum consumption 65～80Nm
3/ h;
Motor: AC380V, 50Hz, 0.75kW;
Soldering ability: 0～50kkgh, adjustable;
Feed capacity 20kg～60kg/h, frequency conversion is adjustable continuously.
Combine accompanying drawing that the utility model has been carried out exemplary description above; Obviously the concrete realization of the utility model does not receive the restriction of aforesaid way; As long as adopted the method design of the utility model and the improvement of the various unsubstantialities that technical scheme is carried out; Or the design of the utility model and technical scheme are directly applied to other occasion without improving, all within the protection domain of the utility model.
Claims (9)
1. the repair apparatus of Industrial Stoves; The inwall of described Industrial Stoves is a refractory material; It is characterized in that: described repair apparatus comprises flame ceramic welding machine; Described flame ceramic welding machine is provided with loading hopper (1), blender (6), and described blender (6) is provided with charging aperture (15), air inlet (16) and mixed export (17); Described charging aperture (15) is communicated with described loading hopper (1); Described air inlet (16) is communicated with breathing equipment.
2. according to the repair apparatus of the described Industrial Stoves of claim 1, it is characterized in that: establish material scraper (2) in the described loading hopper (1).
3. according to the repair apparatus of the described Industrial Stoves of claim 2; It is characterized in that: establish charging gear between described loading hopper (1) and the charging aperture (15); Described charging gear is established fixed disk (3), rolling disc (4) and chassis (5) by order from top to bottom; Establish fixed disk streamline hole (12) on the described fixed disk (3); Establish rolling disc hole (13) on the described rolling disc (4), establish described fixed disk streamline hole, hole, chassis (14) (12) on described chassis (5), rolling disc hole (13) and hole, chassis (14) distribute on same circumference; Hole, described chassis (14) is aimed at described charging aperture (15) and is communicated with; Described charging gear is established bearing pin (10), and described bearing pin (10) and described fixed disk (3) and chassis (5) are for being slidingly matched, and described bearing pin (10) cooperates with rolling disc (4) employing side's tenon.
4. according to the repair apparatus of the described Industrial Stoves of claim 3, it is characterized in that: described flame ceramic welding machine is established motor and reductor (7), and the output shaft of described motor and reductor (7) is connected through transmission mechanism with described bearing pin (10).
5. according to the repair apparatus of the described Industrial Stoves of claim 1, it is characterized in that: described repair apparatus is established dolly (9), and described flame ceramic welding machine is installed on the described dolly (9).
6. according to the repair apparatus of the described Industrial Stoves of claim 5, it is characterized in that: establish operation cabinet (8) on the described dolly (9).
7. according to the repair apparatus of the described Industrial Stoves of claim 1, it is characterized in that: the fastener (11) with a plurality of rods of its parallel axes is established at the edge of described chassis (5), and described fastener (11) inserts in the catching groove of described fixed disk (3).
8. according to the repair apparatus of the described Industrial Stoves of claim 1, it is characterized in that: described dolly (9) is provided with the hand push handle.
9. according to the repair apparatus of the described Industrial Stoves of claim 3, it is characterized in that: described material scraper (2) is fixedly connected with described bearing pin (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202310856U CN202204309U (en) | 2011-07-02 | 2011-07-02 | Repair equipment of industrial kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202310856U CN202204309U (en) | 2011-07-02 | 2011-07-02 | Repair equipment of industrial kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202204309U true CN202204309U (en) | 2012-04-25 |
Family
ID=45968429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202310856U Expired - Fee Related CN202204309U (en) | 2011-07-02 | 2011-07-02 | Repair equipment of industrial kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202204309U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102200391A (en) * | 2011-07-02 | 2011-09-28 | 芜湖新兴铸管有限责任公司 | Industrial furnace repair equipment |
-
2011
- 2011-07-02 CN CN2011202310856U patent/CN202204309U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102200391A (en) * | 2011-07-02 | 2011-09-28 | 芜湖新兴铸管有限责任公司 | Industrial furnace repair equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9360256B2 (en) | Energy efficient furnace with coaxial segmented center hearth and multiple combustion stages with regenerative heat return | |
| CN101195520A (en) | Vertical continuous calcination lime burner | |
| CN202204309U (en) | Repair equipment of industrial kiln | |
| CN207515503U (en) | Rotary kiln and calciner | |
| CN208025535U (en) | Hot-blast stove automatic ash discharging device | |
| CN102200391A (en) | Industrial furnace repair equipment | |
| CN202853347U (en) | Sealing device for rotary kiln | |
| CN106382822A (en) | External transmission liquid seal type rotary material distribution device | |
| CN100552358C (en) | A kind of circular ring-type continuous calcining annealing hearth | |
| CN203833872U (en) | Coke oven ceramic spray-welding machine | |
| CN104949130B (en) | A kind of three stage structure pyrolysis gasification furnace | |
| CN206695114U (en) | A kind of efficient biomass combustion machine | |
| CN206177034U (en) | Outside driven liquid seal formula rotary distributor | |
| CN201919566U (en) | Net belt transmission type charcoal baking oven | |
| CN206444512U (en) | A kind of pavement construction is heated and self- poking arrangement with pitch | |
| CN204122003U (en) | A kind of double shaft dust wetting stirrer | |
| CN104315525A (en) | Downward air supply stepped rotary fire grate and furnace body | |
| CN105060335B (en) | A kind of low energy consumption high-efficiency produces the method for zinc oxide | |
| CN202254789U (en) | Annealing kiln for marble production | |
| CN213726369U (en) | Mix sealed heat preservation hot melt cauldron of material formula high rotational speed | |
| CN100410581C (en) | Rotary heating furnace | |
| CN205919669U (en) | Rotary hearth furnace | |
| CN202865169U (en) | Improved pneumatic type ceramic welding repair machine of coke oven | |
| CN202415474U (en) | Intelligent updraught automatic blanking gasifier | |
| CN204959012U (en) | Automatic serialization zinc white stove |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120425 Termination date: 20170702 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |