CN202202868U - Earth pressure balancing pipe jacking slurry earth excavation device - Google Patents
Earth pressure balancing pipe jacking slurry earth excavation device Download PDFInfo
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- CN202202868U CN202202868U CN2011203294653U CN201120329465U CN202202868U CN 202202868 U CN202202868 U CN 202202868U CN 2011203294653 U CN2011203294653 U CN 2011203294653U CN 201120329465 U CN201120329465 U CN 201120329465U CN 202202868 U CN202202868 U CN 202202868U
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Abstract
The utility model relates to an earth pressure balancing pipe jacking slurry earth excavation device. A cycloidal speed reduction motor is horizontally mounted in a housing of the earth excavation device, stirring rods and helical blades are sequentially and fixedly arranged on a motor shaft of the cycloidal speed reduction motor in the direction of the motor, the stirring rods are uniformly distributed and fixedly arranged on the motor shaft in the axial direction, a connecting pipe is fixedly arranged on the housing of the earth excavation device, corresponding to the position of the helical blades, and the connecting pipe is communicated with a residue earth output pipe of a boring machine; and a water inlet pipe is communicated on the housing of the earth excavation device, corresponding to the position of the stirring rods, and a slurry outlet pipe is connected on the housing of the earth excavation device, below the cycloidal speed reduction motor. The earth excavation device is safe, reliable and environment-friendly, and can prevent potential safety hazard caused by walking of a worker along a pipe jacking line, liberate labor productivity and improve working efficiency; furthermore, the original earth excavation way needs 10 persons per shift, after the device is used, only 1 person is needed per shift, the working efficiency is improved by 100%-150%, the energy is saved by 30%-40%, and the energy is saved.
Description
Technical field
The utility model belongs to the municipal engineering field, relates to the unearthed device of pipe jacking tunnelling machine, especially a kind of earth pressure balance push pipe muddy water device that is unearthed.
Background technology
Domestic municipal engineering generally adopt earth pressure balanced pipe jacking tunnelling machine as the mechanical type push pipe; Its unearthed mode mainly contains two kinds: 1, in concrete plug, lay track and extend to the push-bench slag-tapping system always; Special-purpose unearthed dolly being installed in orbit and the bucket that is unearthed, is pipe jacking tunnelling machine slag-tapping system end opening above the bucket that is unearthed.In the push pipe process when development machine rotates; Because there is certain thrust (leaning on 200 tons of jack of 4-8 platform for promoting mainly) at the push pipe rear; When reaching certain numerical value in the push-bench soil pressure cabin, the slag-tapping system entry into service is transported to the soil in the soil pressure cabin in the bucket that is unearthed through this system; Then, sling the bucket that is unearthed by ground crane or gantry crane and pour into the position of regulation; 2, lean on hoist engine to pull out in concrete pipe going out navy barrow, this is the at present domestic a kind of unearthed mode of leaning on the mechanical type push pipe to adopt.
The shortcoming of above-mentioned two kinds of unearthed modes is: 1, utilization rate of equipment and installations is low; Because after the bucket that is unearthed was filled, this equipment must quit work, and adopted circular concrete plug in the pipeline mostly; Can not lay two-way track again; So need the regular hour (distance that goes out the release of navy barrow and time that pushes and push pipe is directly proportional) from going out the navy barrow release and pushing, so inefficiency, working strength of workers is big; 2, have hidden danger, because multiple electric motors is arranged in the push-bench, all power lines and illuminating line and inevitably have a certain amount of water and mud (causing because water and mud are spilt by underground water and dolly) in the concrete pipe in concrete pipe and push-bench; 3, labor productivity is low.The workman is 6-10 minute (60-80m) the go-cart time of making a round trip in concrete pipe, in 6-10 minute the supporting equipment (like Hydraulic Station, jack, crane etc.) of promising push-bench all quit work and prepare for next link; 4, go out the cost height of indigenous equipment and utilization rate is low, like straddle truck, crane, track, dolly, hoist engine etc.; 5, construction cost is high.Mainly be to realize continuous jacking, continuous excavation, construction speed is slow, and operating expenses is higher.
Summary of the invention
The purpose of the utility model just is to overcome the weak point that exists in the above-mentioned technology, and a kind of unearthed device of earth pressure balance push pipe muddy water that can realize continuous jacking, continuous excavation is provided.
The utility model solves its technical problem and takes following technical scheme:
A kind of earth pressure balance push pipe muddy water device that is unearthed; Be tightly connected with the dregs efferent duct employing of development machine; It is characterized in that: constitute by unearthed crust of the device, speed-reducing cycloidal motor, stirring rod and helical blade; Level is installed speed-reducing cycloidal motor in the crust of the device that is unearthed, and on the motor shaft of speed-reducing cycloidal motor, installs stirring rod and helical blade successively from motor drive direction, and this stirring rod axially is uniformly distributed with on motor shaft and installs; On the unearthed crust of the device of corresponding helical blade position, be fixed with a tube connector, this tube connector is communicated with the dregs efferent duct of development machine; On the unearthed crust of the device of corresponding stirring rod position, be communicated with a water inlet pipe, on the unearthed crust of the device below the speed-reducing cycloidal motor, connect a muddy water outlet.
And, on motor shaft, be uniformly distributed with and install five groups of stirring rod.
And unearthed crust of the device is installed on the connection support of concrete pipe at development machine place.
And, on the device that is unearthed, also install a pressure alarm additional.
The advantage and the beneficial effect of the utility model are:
1, this unearthed device is made up of the stirring rod of helical blade, pulverizing, servo-actuated correction etc.; Machine is provided with feed pump and output slush pump outward; Outside the workspace, handle slurry transportation; Having given full play to the potential of earth pressure balanced pipe jacking tunnelling machine equipment, can realize continuous jacking continuous excavation, is a kind of unearthed device of muddy water of automation.
2, safe and reliable, the environmental protection of this unearthed device can prevent workman's existing potential safety hazard of on push pipe is along the line, walking about, the liberation labour productive forces; Improved operating efficiency; Minimum 10 people of former unearthed mode per tour use that per tour only needs 1 people to get final product behind this equipment, have improved operating efficiency 100%-150%; Practiced thrift the energy of 30%-40%, energy conservation.
3, this unearthed device has reduced equipment cost, and can save crane, straddle truck, go out navy barrow, ancillary service such as the bucket that is unearthed, and easy to maintenance, cost is lower.
Description of drawings
Fig. 1 relates to the structural representation of the development machine of the utility model;
Fig. 2 is the structural representation of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and through specific embodiment the utility model is done further to detail, following examples are descriptive, are not determinate, can not limit the protection domain of the utility model with this.
A kind of earth pressure balance push pipe muddy water device that is unearthed is applied on the earth pressure balanced pipe jacking tunnelling machine, adopts with the dregs efferent duct of development machine to be tightly connected; Mud or soil that development machine is produced are discharged through the muddy water that this device becomes automation; Referring to Fig. 1, constitute by cutterhead 1, correction oil cylinder 2, cutter plate driver motor 3, oil gear 4 and dregs efferent duct 5, cutter plate driver motor-driven cutterhead rotates; The correction oil cylinder is corrected the skew problem of development machine; The dregs efferent duct is exported dregs through spiral way, more than is prior art, repeats no more at this.
The innovative point of the utility model is:
On the concrete pipe at development machine place, install one and connect support 15; On this connection support, adopt screw to install the crust of the device 11 that is unearthed,, a speed-reducing cycloidal motor 13 is installed on this unearthed device referring to Fig. 2; Be fixed with stirring rod 8 and helical blade 7 successively from motor drive direction on the motor shaft 12 in this unearthed crust of the device; Wherein stirring rod axially is uniformly distributed with on motor shaft and installs, and in the present embodiment, on motor shaft, is uniformly distributed with and installs five groups of stirring rod.On the unearthed crust of the device of corresponding helical blade position, be fixed with a tube connector 6, this tube connector is communicated with the dregs efferent duct of development machine; On the unearthed crust of the device of corresponding stirring rod position, be communicated with a water inlet pipe 9, can water filling in this device through this water inlet pipe; On the unearthed crust of the device below the speed-reducing cycloidal motor, connect a muddy water outlet 14, be used to export muddy water.
In addition, this unearthed device also installs pressure alarm 10 additional, when being implemented in this device work; Regulate the pressure of setting according to the flow of the size of mud volume and the device of intaking; Its purpose is observed the ratio of the mud and the water of this equipment, and when operating pressure reached certain value, this equipment will be reported to the police automatically.
The operating principle of the utility model is:
Speed-reducing cycloidal motor drives the motor shaft rotation; The dregs that will produce when the dregs efferent duct of development machine will tunnel is delivered in the device that is unearthed through tube connector; Dregs screws in stirring rod through helical blade, and stirring rod is smashed dregs and stirred into muddy water through the water of water inlet pipe, through the multiple multistage pulverizing dregs of stirring rod; Form more broken thinner muddy water, this muddy water gets into flexible pipe or steel pipe and rises to ground through external device (ED)s such as slush pumps through the muddy water outlet and transports.Can find out that from operating principle in the development machine tunneling process, dregs can be handled dregs through the muddy water mixer automatically; And through flexible pipe or steel pipe muddy water is delivered on the ground, in the process of handling dregs, needn't stop the work of development machine, do not need the support of auxiliary equipment yet; Reduced construction cost; Having alleviated workload, improved operating efficiency, is the substitute products of existing pipe jacking tunnelling machine.
Claims (4)
1. the earth pressure balance push pipe muddy water device that is unearthed; Be tightly connected with the dregs efferent duct employing of development machine; It is characterized in that: constitute by unearthed crust of the device, speed-reducing cycloidal motor, stirring rod and helical blade; Level is installed speed-reducing cycloidal motor in the crust of the device that is unearthed, and on the motor shaft of speed-reducing cycloidal motor, installs stirring rod and helical blade successively from motor drive direction, and this stirring rod axially is uniformly distributed with on motor shaft and installs; On the unearthed crust of the device of corresponding helical blade position, be fixed with a tube connector, this tube connector is communicated with the dregs efferent duct of development machine; On the unearthed crust of the device of corresponding stirring rod position, be communicated with a water inlet pipe, on the unearthed crust of the device below the speed-reducing cycloidal motor, connect a muddy water outlet.
2. the earth pressure balance push pipe muddy water according to claim 1 device that is unearthed is characterized in that: on motor shaft, be uniformly distributed with and install five groups of stirring rod.
3. the earth pressure balance push pipe muddy water according to claim 1 device that is unearthed is characterized in that: unearthed crust of the device is installed on the connection support of concrete pipe at development machine place.
4. the earth pressure balance push pipe muddy water according to claim 1 device that is unearthed is characterized in that: on the device that is unearthed, also install a pressure alarm additional.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203294653U CN202202868U (en) | 2011-09-05 | 2011-09-05 | Earth pressure balancing pipe jacking slurry earth excavation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203294653U CN202202868U (en) | 2011-09-05 | 2011-09-05 | Earth pressure balancing pipe jacking slurry earth excavation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202202868U true CN202202868U (en) | 2012-04-25 |
Family
ID=45966996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203294653U Expired - Lifetime CN202202868U (en) | 2011-09-05 | 2011-09-05 | Earth pressure balancing pipe jacking slurry earth excavation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202202868U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106593462A (en) * | 2016-12-29 | 2017-04-26 | 安徽唐兴机械装备有限公司 | Multi-angle high-pressure water injection device for front cabin of pipe jacking machine |
| CN107642366A (en) * | 2016-07-20 | 2018-01-30 | 任丘市永基建筑安装工程有限公司 | The two-way unearthed technology of Urban Underground shield machine |
| CN108517910A (en) * | 2018-03-22 | 2018-09-11 | 成都中机盈科科技有限公司 | Dregs transfer device and method in pipe after the municipal and environment-friendly construction artificial push pipe in underground |
| CN108643263A (en) * | 2018-03-22 | 2018-10-12 | 成都中机盈科科技有限公司 | A kind of dregs automatic mining and movement system and method by push pipe |
| CN108895201A (en) * | 2018-07-09 | 2018-11-27 | 中国铁建重工集团有限公司 | A kind of push-bench and formula pipe jacking construction method can be retracted |
| CN110326377A (en) * | 2019-08-06 | 2019-10-15 | 国家电网有限公司 | A kind of topsoil stripping device |
| CN111577314A (en) * | 2020-04-29 | 2020-08-25 | 中铁十二局集团有限公司 | Slag discharging equipment and slag discharging method for earth pressure balance pipe jacking construction |
| CN111894617A (en) * | 2020-08-05 | 2020-11-06 | 中国十七冶集团有限公司 | Novel slag discharging system for earth pressure balance pipe jacking construction |
-
2011
- 2011-09-05 CN CN2011203294653U patent/CN202202868U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107642366A (en) * | 2016-07-20 | 2018-01-30 | 任丘市永基建筑安装工程有限公司 | The two-way unearthed technology of Urban Underground shield machine |
| CN106593462A (en) * | 2016-12-29 | 2017-04-26 | 安徽唐兴机械装备有限公司 | Multi-angle high-pressure water injection device for front cabin of pipe jacking machine |
| CN108517910A (en) * | 2018-03-22 | 2018-09-11 | 成都中机盈科科技有限公司 | Dregs transfer device and method in pipe after the municipal and environment-friendly construction artificial push pipe in underground |
| CN108643263A (en) * | 2018-03-22 | 2018-10-12 | 成都中机盈科科技有限公司 | A kind of dregs automatic mining and movement system and method by push pipe |
| CN108517910B (en) * | 2018-03-22 | 2019-04-26 | 重庆伯颜建筑工程有限公司 | Dregs transfer device and method in pipe after the municipal and environment-friendly construction artificial push pipe in underground |
| CN108643263B (en) * | 2018-03-22 | 2020-07-17 | 广东雄辉市政公用工程有限公司 | System and method for automatically excavating and transferring muck in top pipe |
| CN108895201A (en) * | 2018-07-09 | 2018-11-27 | 中国铁建重工集团有限公司 | A kind of push-bench and formula pipe jacking construction method can be retracted |
| CN108895201B (en) * | 2018-07-09 | 2024-05-28 | 中国铁建重工集团股份有限公司 | Push bench and retractable push bench construction method |
| CN110326377A (en) * | 2019-08-06 | 2019-10-15 | 国家电网有限公司 | A kind of topsoil stripping device |
| CN110326377B (en) * | 2019-08-06 | 2022-04-12 | 国家电网有限公司 | Surface soil stripping device |
| CN111577314A (en) * | 2020-04-29 | 2020-08-25 | 中铁十二局集团有限公司 | Slag discharging equipment and slag discharging method for earth pressure balance pipe jacking construction |
| CN111894617A (en) * | 2020-08-05 | 2020-11-06 | 中国十七冶集团有限公司 | Novel slag discharging system for earth pressure balance pipe jacking construction |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120425 |
|
| CX01 | Expiry of patent term |