CN202192832U - Integrated forming production line for broad-width self-adhesive polymer composite water-proof coiled material - Google Patents
Integrated forming production line for broad-width self-adhesive polymer composite water-proof coiled material Download PDFInfo
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- CN202192832U CN202192832U CN2011201640384U CN201120164038U CN202192832U CN 202192832 U CN202192832 U CN 202192832U CN 2011201640384 U CN2011201640384 U CN 2011201640384U CN 201120164038 U CN201120164038 U CN 201120164038U CN 202192832 U CN202192832 U CN 202192832U
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Abstract
The utility model discloses an integrated forming production line for broad-breadth self-adhesive polymer composite water-proof coiled materials; the integrated forming production line mainly consists of a screw, an extruding mold head, two geotextile unfolding devices, a calendaring three-roller, two storage elastic racks, a modified asphalt coating device, a self-adhesive layer press-fit roller, an isolation film unfolding device, a coiling device and the like, wherein one of the geotextile unfolding devices is positioned above the screw and the extruding mold head and in front of the calendaring three-roller, and the other one of the geotextile unfolding devices is positioned behind the calendaring three-roller; the modified asphalt coating device is positioned above the self-adhesive layer press-fit roller; and the isolation film unfolding device is positioned above the self-adhesive layer press-fit roller and behind the modified asphalt coating device. The extrusion of a water-proof layer and the combination of a self-adhesive layer are completed in same production line, therefore, coiling and decoiling processes in the production of the existing self-adhesive water-proof coiled materials are omitted, the production cost is reduced, and the breadth of produced products is 3.05 m; compared with the existing products on the market with the breadth of 1 m, the broad-breadth product has the advantages of rapid construction speed, less seams, stable engineering quality and the like in engineering construction.
Description
Technical field
The utility model relates to a kind of compound antiseepage geosynthetics process units, relates to a kind of wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line specifically.
Background technology
Fabrics for industrial use production is current a kind of new industry, and effects such as protection reinforcement, filtration, isolation, draining can be played in many fields such as its product is widely used in water conservancy, dykes and dams, builds the road, airport, environmental protection, tunnel, subway, culvert in engineering.Especially waterproofing works such as tunnel, subway, culvert are higher to composite water-proof geotechnique's material and construction requirement; Engineering design requires to construct simply, adhesion property is better, fabric width is big, seam is few, and the performance of the special-purpose water-proof material that existing equipment is produced and specification have satisfied not the requirement of engineering design and construction gradually.Owing to receive the restriction of compound antiseepage geosynthetics production Technology, the method that in engineering construction processes such as tunnel, subway, culvert, adopts usually: the one, adopt the suspender belt method, i.e. compound harness on waterproof material; Reserved steel bar on the engineering body utilizes compound harness that waterproof material is fastened on the reserved steel bar of engineering body then, and needs the workman that suspender belt is placed on the compound position of waterproof material desire one by one when compound harness is produced on waterproof material; When fabric width is very big; Then need several workmans to operate simultaneously, both increased production cost, strengthen labor strength again; And also there is very big deviation the position of placing, influences engineering construction; The 2nd, in the tunnel, engineering surface fixed wafer shaped polyethylene sheet such as subway, culvert, then waterproof material is welded on above the engineering body; Its shortcoming is that difficulty of construction is big, and is high to workmen's competency profiling, and production cost and engineering construction cost are high, and construction quality is unstable, and construction speed is slow.In recent years, the production process equipment at waterproof material surface-coated last layer pitch self-adhesive layer is arranged also, but this production process equipment is after waterproof material is made product; Coating pitch self-adhesive layer on the surface of product, and product fabric width again is to the maximum about 1.5m, and its shortcoming is that fabric width is narrower; The seam number of times is more, causes engineering construction inconvenience, and the slit is many; The probability of quality defects is big, because product is that the later stage is compound, production cost is higher relatively.
Summary of the invention
The purpose of the utility model provides a kind of wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line for problem that solves above-mentioned waterproof material production process equipment existence and the deficiency of bringing.
The technical scheme of the utility model is: wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line is made up of screw rod, extrusion die, two geotextiles expanding units, press polish three rollers, two storage elasticity framves, modified pitch coating unit, self-adhesive layer pressing roller, barrier film expanding unit, lap former etc.; It is characterized in that: the layout erection sequence of each process units is on the production line: screw rod, extrusion die, geotextiles expanding unit, press polish three rollers, geotextiles expanding unit, storage elasticity frame, modified pitch coating unit, self-adhesive layer pressing roller, barrier film expanding unit, storage elasticity frame, lap former; Described one of them geotextiles expanding unit is positioned on screw rod and the extrusion die, before press polish three rollers, another geotextiles expanding unit is positioned at after press polish three rollers; Described modified pitch coating unit is positioned at self-adhesive layer pressing roller top, and the modified pitch gravitate that is beneficial to fusion can directly be wandered on the waterproof material surface of desire entering self-adhesive layer pressing roller; Described barrier film expanding unit is positioned at after self-adhesive layer pressing roller top, the modified pitch coating unit, barrier film through self-adhesive layer pressing roller cover the modified pitch self-adhesive layer above, be beneficial to the back lap former with the product rolling of curling; The working width of described self-adhesive layer macromolecular compounded waterproof material one-shot forming production line is 3.05m; Described wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line can be produced splash guard; Or have waterproof lamellar and add the geotextiles composite bed; Or have the geotextiles composite bed and add waterproof lamellar and add the compound interlayer of geotextiles; Or have and add self-adhesive layer from rete and add waterproof lamellar, or have separating film layer and add self-adhesive layer and add the composite of water-proof coiled material product that waterproof lamellar adds the geotextiles lamination layer structure.
The beneficial effect of the utility model is: it is once property completion on same production line that watertight composition is extruded compound with self-adhesive layer; Omit the rolling in the existing adhesive waterproof coil production and unreeled process; Reduced production cost; The product fabric width of being produced is 3.05m, and the product with respect to 1m fabric width on the present market has advantages such as speed of application is fast in engineering construction, seam is few, construction quality is stable.In addition; The utility model can be produced splash guard; Or have waterproof lamellar and add the geotextiles composite bed, or have the geotextiles composite bed and add waterproof lamellar and add the compound interlayer of geotextiles, or have and add self-adhesive layer from rete and add waterproof lamellar; Or have separating film layer and add self-adhesive layer and add the composite of water-proof coiled material product that waterproof lamellar adds the geotextiles lamination layer structure, realized the purpose of a tractor serves several purposes.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further.
Accompanying drawing is the mounting arrangements sketch map of the utility model.
Among the figure, 1. geotextiles expanding unit, 2. press polish three rollers, 3. modified pitch coating unit, 4. barrier film expanding unit, 5. lap former, 6. screw rod, 7. extrusion die, 8. geotextiles expanding unit, 9. storage elasticity frame, 10. self-adhesive layer pressing roller, 11. storage elasticity framves.
The specific embodiment
Embodiment one:
Close geotextiles composite bed expanding unit (1), the raw material of working good is entered into screw rod (6) through feeding device, screw rod (6) at high temperature will cooperate raw material fully to melt; Then, evenly extrude tabular melting charge through extrusion die (7), tabular melting charge gets into press polish three rollers (2);, press polish compound through press polish three rollers (2), cooling forming with the geotextiles composite bed of bringing from geotextiles expanding unit (8); Compound water-proof sheet material, get into modified pitch coating unit (3) through storage elasticity frame (9) again, the effect of storage elasticity frame (9) is buffering device fabrication speed slightly asynchronous before and after it; Modified pitch coating unit (3) is coated in plate surface with the modified pitch of fusion; And will cover from the barrier film that barrier film expanding unit (4) are brought on the sheet material that is coated with modified pitch, behind self-adhesive layer pressing roller (10), the modified pitch of fusion, barrier film just apply and have covered above the sheet material; Get into lap former (5) through storage elasticity frame (11) again; The effect of storage elasticity frame (11) is the slightly asynchronous of buffering lap former (5) and its front production equipment, and lap former (5) then is curled into web-like with sheet sheet material, is beneficial to the storage and the transportation of product.The product of being produced is to have separating film layer to add self-adhesive layer and add the composite of water-proof coiled material that waterproof lamellar adds the geotextiles lamination layer structure, realized the wide cut splash guard produce with in its surface coating modified pitch self-adhesive layer once moulding on same production line.
Embodiment two:
Close geotextiles composite bed expanding unit (1) and (8), modified pitch coating unit (3), barrier film expanding unit (4), the raw material of working good is entered into screw rod (6) through feeding device, screw rod (6) at high temperature will cooperate raw material fully to melt; Then; Evenly extrude tabular melting charge through extrusion die (7), tabular melting charge gets into press polish three rollers (2), through press polish three rollers (2) press polish, cooling forming; Water-proof sheet material; Through storage elasticity frame (9), the effect of storage elasticity frame (9) is the slightly asynchronous of its front and back device fabrication speed of buffering, gets into storage elasticity frame (11) through self-adhesive layer pressing roller (10) more again; Get into lap former (5) through storage elasticity frame (11) again; The effect of storage elasticity frame (11) is the slightly asynchronous of buffering lap former (5) and its front production equipment, and lap former (5) then is curled into web-like with sheet sheet material, is beneficial to the storage and the transportation of product.The product of being produced is the splash guard that has only one deck.
Embodiment three:
Close geotextiles composite bed expanding unit (1), modified pitch coating unit (3), barrier film expanding unit (4), the raw material of working good is entered into screw rod (6) through feeding device, screw rod (6) at high temperature will cooperate raw material fully to melt; Then; Evenly extrude tabular melting charge through extrusion die (7), tabular melting charge gets into press polish three rollers (2),, press polish compound through press polish three rollers (2) with the geotextiles composite bed of bringing from geotextiles expanding unit (8), cooling forming; Compound water-proof sheet material; Get into self-adhesive layer pressing roller (10) through storage elasticity frame (9) again, the effect of storage elasticity frame (9) is the slightly asynchronous of its front and back device fabrication speed of buffering, behind self-adhesive layer pressing roller (10); Get into lap former (5) through storage elasticity frame (11) again; The effect of storage elasticity frame (11) is the slightly asynchronous of buffering lap former (5) and its front production equipment, and lap former (5) then is curled into web-like with sheet sheet material, is beneficial to the storage and the transportation of product.The product of being produced is to have waterproof lamellar to add geotextiles lamination layer structure composite of water-proof coiled material.
Embodiment four:
Close modified pitch coating unit (3), barrier film expanding unit (4), the raw material of working good is entered into screw rod (6) through feeding device, screw rod (6) at high temperature will cooperate raw material fully to melt; Then; Evenly extrude tabular melting charge through extrusion die (7), tabular melting charge gets into press polish three rollers (2),, press polish compound through press polish three rollers (2) with the geotextiles composite bed of bringing from geotextiles expanding unit (1) and (8), cooling forming; Compound water-proof sheet material; Get into self-adhesive layer pressing roller (10) through storage elasticity frame (9) again, the effect of storage elasticity frame (9) is the slightly asynchronous of its front and back device fabrication speed of buffering, behind self-adhesive layer pressing roller (10); Get into lap former (5) through storage elasticity frame (11) again; The effect of storage elasticity frame (11) is the slightly asynchronous of buffering lap former (5) and its front production equipment, and lap former (5) then is curled into web-like with sheet sheet material, is beneficial to the storage and the transportation of product.The product of being produced is to have the geotextiles composite bed to add the composite of water-proof coiled material that waterproof lamellar adds the geotextiles lamination layer structure.
Embodiment five:
Close geotextiles composite bed expanding unit (1) and (8), the raw material of working good is entered into screw rod (6) through feeding device, screw rod (6) at high temperature will cooperate raw material fully to melt; Then, evenly extrude tabular melting charge through extrusion die (7), tabular melting charge gets into press polish three rollers (2); Through press polish three rollers (2) press polish, cooling forming; Water-proof sheet material, get into modified pitch coating unit (3) through storage elasticity frame (9) again, the effect of storage elasticity frame (9) is buffering device fabrication speed slightly asynchronous before and after it; Modified pitch coating unit (3) is coated in plate surface with the modified pitch of fusion; And will cover from the barrier film that barrier film expanding unit (4) are brought on the sheet material that is coated with modified pitch, behind self-adhesive layer pressing roller (10), the modified pitch of fusion, barrier film just apply and have covered above the sheet material; Get into lap former (5) through storage elasticity frame (11) again; The effect of storage elasticity frame (11) is the slightly asynchronous of buffering lap former (5) and its front production equipment, and lap former (5) then is curled into web-like with sheet sheet material, is beneficial to the storage and the transportation of product.The product of being produced is to have separating film layer to add the composite of water-proof coiled material that self-adhesive layer adds the waterproof lamellar structure.
Claims (5)
1. wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line is made up of screw rod, extrusion die, two geotextiles expanding units, press polish three rollers, two storage elasticity framves, modified pitch coating unit, self-adhesive layer pressing roller, barrier film expanding unit, lap former etc.; It is characterized in that: the layout erection sequence of each process units is on the production line: screw rod, extrusion die, geotextiles expanding unit, press polish three rollers, geotextiles expanding unit, storage elasticity frame, modified pitch coating unit, self-adhesive layer pressing roller, barrier film expanding unit, storage elasticity frame, lap former.
2. wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line according to claim 1; It is characterized in that: one of them geotextiles expanding unit is positioned on screw rod and the extrusion die, before press polish three rollers, and another geotextiles expanding unit is positioned at after press polish three rollers.
3. wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line according to claim 1; It is characterized in that: the modified pitch coating unit is positioned at self-adhesive layer pressing roller top, and the modified pitch gravitate that is beneficial to fusion can directly be wandered on the waterproof material surface of desire entering self-adhesive layer pressing roller.
4. wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line according to claim 1; It is characterized in that: the barrier film expanding unit is positioned at after self-adhesive layer pressing roller top, the modified pitch coating unit; Barrier film through self-adhesive layer pressing roller cover the modified pitch self-adhesive layer above, be beneficial to the back lap former with the product rolling of curling.
5. wide cut self-adhesion macromolecular compounded waterproof material one-shot forming production line according to claim 1 is characterized in that: the working width of wide cut self-adhesive layer macromolecular compounded waterproof material one-shot forming production line is 3.05m.
Priority Applications (1)
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CN2011201640384U CN202192832U (en) | 2011-05-20 | 2011-05-20 | Integrated forming production line for broad-width self-adhesive polymer composite water-proof coiled material |
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CN2011201640384U CN202192832U (en) | 2011-05-20 | 2011-05-20 | Integrated forming production line for broad-width self-adhesive polymer composite water-proof coiled material |
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CN2011201640384U Expired - Fee Related CN202192832U (en) | 2011-05-20 | 2011-05-20 | Integrated forming production line for broad-width self-adhesive polymer composite water-proof coiled material |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102661003A (en) * | 2012-06-04 | 2012-09-12 | 中国建筑材料科学研究总院苏州防水研究院 | Double-working position forming technique and equipment of modified asphalt waterproof roll |
CN103624988A (en) * | 2012-08-29 | 2014-03-12 | 江苏凯伦建材股份有限公司 | High-molecular coiled material extrusion composite device |
-
2011
- 2011-05-20 CN CN2011201640384U patent/CN202192832U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102661003A (en) * | 2012-06-04 | 2012-09-12 | 中国建筑材料科学研究总院苏州防水研究院 | Double-working position forming technique and equipment of modified asphalt waterproof roll |
CN103624988A (en) * | 2012-08-29 | 2014-03-12 | 江苏凯伦建材股份有限公司 | High-molecular coiled material extrusion composite device |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120418 Termination date: 20160520 |
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CF01 | Termination of patent right due to non-payment of annual fee |