CN202192549U - Device for cutting mineral wool boards - Google Patents
Device for cutting mineral wool boards Download PDFInfo
- Publication number
- CN202192549U CN202192549U CN2011202794623U CN201120279462U CN202192549U CN 202192549 U CN202192549 U CN 202192549U CN 2011202794623 U CN2011202794623 U CN 2011202794623U CN 201120279462 U CN201120279462 U CN 201120279462U CN 202192549 U CN202192549 U CN 202192549U
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- CN
- China
- Prior art keywords
- guide rail
- mineral wool
- waterwheel
- rotating seat
- water wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model discloses a device for cutting mineral wool boards so as to overcome the defect of larger waste of scraps in the prior art. The device comprises a water wheel guide rail, a water wheel, a driving device and a water jet cutter, wherein the water wheel guide rail obliquely spans a framework; the water wheel is arranged on the water wheel guide rail; the driving device drives the water wheel to make reciprocating motion along the water wheel guide rail; the water wheel comprises a slider, a fixing seat and a rotating seat, wherein the slider is a rectangular metal block with a through hole; the water wheel guide rail passes through the through hole; the fixing seat is fixedly arranged on the lower surface of the slider; the fixing seat is connected with the rotating seat by a bearing; a motor with a vertically downward rotating shaft is fixedly arranged on the slider; the rotating seat is connected with the motor by a belt; and the water jet cutter is vertically and downwards arranged at the edge position of the rotating seat in a fixing manner. By adopting the embodiment of the utility model, the amount of the scraps of the mineral wool board is effectively saved, and the utilization rate of the mineral wool board is improved.
Description
Technical field
The utility model relates to the mineral wool board production equipment, relates in particular to a kind of equipment that cuts mineral wool board.
Background technology
During mineral wool board is produced, need carry out the water cutting to the mineral wool board of producing, to cut into big plate (being generally 5 meters * 2.5 meters) and to be transported to next production link through transport.
Fig. 1 is the device structure sketch map of the present cutting mineral wool board of using always.The big plate sketch map that Fig. 2 produces for the equipment of cutting mineral wool board commonly used at present.
As shown in Figure 1, waterwheel guide rail 110 is inclined cross above framework 120, in the projection of horizontal plane, is α with framework 120 formed acute angles.Waterwheel guide rail 110 1 ends are fixedly mounted on first column 131, and the other end is fixedly mounted on second column 132.Waterwheel 140 is installed on the waterwheel guide rail 110, relies on the driving of drive unit 150, can between cutting near point A and cutting far point B, move back and forth along waterwheel guide rail 110; Wherein, waterwheel 140 carries out the water cutting to mineral wool board when cutting near point A runs to cutting far point B produces, and turns back to cutting near point A from cutting far point B then and produces in order to carrying out water cutting next time.
First column 131 and second column 132 are positioned at the outside of framework 120, and with framework 120 at a distance of certain distance, when guaranteeing that the water cutting is produced, hard-wired water cutter (not shown) can intactly be cut the mineral wool boards in the framework 120 on the waterwheel 140.
When carrying out water cutting production; Mineral wool board moves ahead along throughput direction with transmission speed Vx; Through the cutting speed V of waterwheel 140 on guide rail is set, make the component Vcos α of cutting speed V on the mineral wool board throughput direction equal the transmission speed Vx of mineral wool board, guarantee promptly that also waterwheel 140 and mineral wool board are static relatively on the mineral wool board throughput direction; Can carry out straight cuts to mineral wool board like this, guarantee that mineral wool board line of cut as shown in Figure 2 220 is a straight line.
On the throughput direction of big plate 210, big plate 210 both sides respectively leave width be the leftover pieces 230 of N in course of conveying, big plate 210 is protected, prevent that transport is to the formed infringement of colliding with of big plate 210.Usually, the width N of leftover pieces 230 is such as being 20 centimetres, so, on throughput direction, one 5 meters long big plate, in the middle of actual being merely of can effectively utilizing 4.96 meters.
Because the both sides on big plate 210 throughput directions of each piece all need keep leftover pieces 230, so every line of cut 220 both sides of mineral wool board formation after waterwheel 140 carries out the water cutting, leftover pieces 230 are all respectively arranged.For big plate is carried out better protection, the big plate 210 that cuts out also can leave certain surplus (not shown) in the both sides of contact frame 120.
The utility model content
The utility model technical problem to be solved is to overcome the bigger deficiency of prior art leftover pieces waste.
In order to solve the problems of the technologies described above; The utility model provides a kind of equipment that cuts mineral wool board; Comprise the waterwheel guide rail (310) that is inclined cross in framework (320) top; Be installed in the waterwheel (340) on the said waterwheel guide rail (310), drive drive unit (350) and water cutter (370) that said waterwheel (340) moves back and forth along said waterwheel guide rail (310), wherein:
Said waterwheel (340) comprises slide block (341), holder (342) and rotating seat (343);
Said slide block (341) is for having the rectangular metal piece of through hole, and said waterwheel guide rail (310) passes said through hole; The lower surface of said slide block (341) fixedly mounts said holder (342), and said holder (342) is connected with said rotating seat (343) through bearing;
Be installed with the vertical motor (360) down of rotating shaft on the said slide block (341), said rotating seat (343) links to each other with said motor (360) through belt;
Said water cutter (370) vertically is fixedly mounted on the edge of said rotating seat (343) down.
Preferably, said rotating seat (343) is the disk of circular hole for the center, and said bearing is arranged in said circular hole.
Preferably, said water cutter vertically is fixedly mounted on the lower surface of said rotating seat (343) down.
Preferably, the parallel axes of the axis of the rotating shaft of said motor (360) and said rotating seat (343).
Preferably, the formed plane of axis of the axis of said motor (360) rotating shaft and said rotating seat (343) is perpendicular to said waterwheel guide rail (310).
Compared with prior art, the embodiment of the utility model not influencing under working (machining) efficiency and the prerequisite to big plate protective value, has effectively practiced thrift mineral wool board leftover pieces consumption through cutting out the leftover pieces at S type edge, has improved the utilization rate of mineral wool board.
Description of drawings
Fig. 1 is the structural representation of the equipment of the present cutting mineral wool board of using always.
The big plate sketch map that Fig. 2 produces for the equipment of cutting mineral wool board commonly used at present.
Fig. 3 is the schematic top plan view of the utility model embodiment.
Fig. 4 is the side schematic view of the utility model embodiment.
Fig. 5 is the big plate sketch map that the device fabrication of present embodiment goes out.
The specific embodiment
Below will combine accompanying drawing and embodiment to specify the embodiment of the utility model.
Fig. 3 is the schematic top plan view of the utility model embodiment, and Fig. 4 is the side schematic view of the utility model embodiment, the big plate sketch map that Fig. 5 produces for the equipment of the cutting mineral wool board of present embodiment.In conjunction with Fig. 3, Fig. 4 and shown in Figure 5, in the present embodiment, waterwheel 340 moves back and forth to cutting far point B from cutting near point A along waterwheel guide rail 310 under the driving of drive unit 350, and waterwheel 340 is hung on the waterwheel guide rail 310.
Waterwheel 340 comprises slide block 341, holder 342 and rotating seat 343; Wherein slide block 341 is for having the rectangular metal piece of through hole; Waterwheel guide rail 310 passes this through hole, and waterwheel 340 can move back and forth along waterwheel guide rail 310 under the driving of drive unit 350 whereby.The lower surface of slide block 341 is installed with this holder 342, and this holder 342 is through bearing (not shown) be connected with rotating seat 343 (be rotating seat 343 through this bearing holder (housing, cover) on holder 342).Rotating seat 343 is the disk of circular hole for the center, and bearing promptly is arranged in the hole in this centre.
Also be installed with a motor 360 on the slide block 341.The rotating shaft of this motor 360 vertically down, the parallel axes of the axis of rotating shaft and rotating seat 343, two formed planes of axis are perpendicular to waterwheel guide rail 310.Rotating seat 343 links to each other with motor 360 through the belt (not shown), and so, rotating seat 343 relies on the driving of this motor 370, and can be rotated by this bearing.
Waterwheel 340 is advanced toward cutting far point B from cutting near point A along waterwheel guide rail 310 under the driving of drive unit 350, and water cutter 370 cuts mineral wool board under the driving of motor 360, on the vertical direction of mineral wool board throughput direction, cut out the line of cut 420 of S type.Need to prove that when waterwheel 340 was positioned at cutting near point A place, water cutter 370 was positioned at from the nearest position of cutting near point A, and when waterwheel 340 was positioned at cutting far point B place, water cutter 370 was positioned at from the nearest position of cutting far point B.Through the rotating speed (such as the frequency that is added in the alternating current on the motor 360 through adjustment) of adjustment motor 360, can change the quantity that big plate 410 edge S types are protruding and cave in.
When detecting arrival cutting far point B, waterwheel 340 stops to cut and turns back to cutting near point A to prepare the cutting of the big plate of next piece along waterwheel guide rail 310.
Waterwheel 340 can be done rectilinear motion at the uniform velocity along waterwheel guide rail 310, also can do non-rectilinear motion at the uniform velocity.When waterwheel guide rail 310 is done rectilinear motion at the uniform velocity, cut out the S type line of cut 420 of rule at waterwheel 340, when doing non-at the uniform velocity rectilinear motion, cut out irregular S type line of cut 420.
Waterwheel 340 is got back to cutting near point A from cutting far point B, can be linear uniform motion, also can right and wrong rectilinear motion at the uniform velocity, as long as can guarantee before carrying out next water cutting, waterwheel 340 can be got back to cutting near point A from cutting far point B and get final product.
As shown in Figure 5, the two ends of big plate on throughput direction that equipment processed of present embodiment all are the S type.The leftover pieces at the S type edge on adjacent two blocks of big plates 410 lump together; It is a rectangle that on throughput direction, is of a size of N; Separately the time, can provide the rectangle leftover pieces that are of a size of N on the throughput direction the same protective effect respectively for every block of big plate again; Wherein first 431 protects the tail end of last block of big plate in adjacent two blocks of big plates, the front end of the back big plate in the adjacent two blocks of big plates of second portion 432 protections.
Therefore, the embodiment of the utility model can be that the rectangle leftover pieces of N are divided on two blocks of adjacent big plates with the S type with width, and is the leftover pieces at the S type edge of N for every block of big plate provides equivalent width.Compare prior art, under the prerequisite of the leftover pieces that need the same effective width of reservation on the throughput direction, every block of big plate that present embodiment processed, the area that is used on the leftover pieces is merely the half the of prior art, has effectively saved half the leftover pieces.
Such as; For total length is the mineral wool board of 5 kms; The equipment of present embodiment is the same with prior art, all is 4.96 meters according to the length that can effectively utilize on the throughput direction and carries out the water cutting, and then prior art can cut out 1000 blocks of complete big plates; It is 4.96 meters that every block of big plate effectively utilizes length, and respectively there are 20 centimetres rectangle leftover pieces both sides; The embodiment of the utility model then can cut out 1004 blocks of complete big plates; The length of effectively utilizing of every block of big plate is similarly 4.96 meters; It is the leftover pieces at 20 centimetres S type edge that respectively there is the equivalent protection width both sides; On average, being equivalent to length is that just can to cut out an efficient use length be 4.96 meters big plate for 4.98 meters mineral wool board.
Can find that through above analysis the water cutting processing equipment of present embodiment can effectively be practiced thrift mineral wool board leftover pieces consumption under the prerequisite that does not influence working (machining) efficiency, improved the utilization rate of mineral wool board.
Though the embodiment that the utility model disclosed as above, the embodiment that described content just adopts for the ease of understanding the utility model is not in order to limit the utility model.Technical staff under any the utility model in the technical field; Under the prerequisite of spirit that does not break away from the utility model and disclosed and scope; Can do any modification and variation what implement in form and on the details; But the scope of patent protection of the utility model still must be as the criterion with the scope that appending claims was defined.
Claims (5)
1. equipment that cuts mineral wool board; Comprise the waterwheel guide rail (310) that is inclined cross in framework (320) top; Be installed in the waterwheel (340) on the said waterwheel guide rail (310); Drive said waterwheel (340) along drive unit (350) and water cutter (370) that said waterwheel guide rail (310) moves back and forth, it is characterized in that:
Said waterwheel (340) comprises slide block (341), holder (342) and rotating seat (343);
Said slide block (341) is for having the rectangular metal piece of through hole, and said waterwheel guide rail (310) passes said through hole; The lower surface of said slide block (341) fixedly mounts said holder (342), and said holder (342) is connected with said rotating seat (343) through bearing;
Be installed with the vertical motor (360) down of rotating shaft on the said slide block (341), said rotating seat (343) links to each other with said motor (360) through belt;
Said water cutter (370) vertically is fixedly mounted on the edge of said rotating seat (343) down.
2. the equipment of cutting mineral wool board according to claim 1 is characterized in that:
Said rotating seat (343) is the disk of circular hole for the center, and said bearing is arranged in said circular hole.
3. the equipment of cutting mineral wool board according to claim 2 is characterized in that:
Said water cutter vertically is fixedly mounted on the lower surface of said rotating seat (343) down.
4. the equipment of cutting mineral wool board according to claim 1 is characterized in that:
The parallel axes of the axis of the rotating shaft of said motor (360) and said rotating seat (343).
5. the equipment of cutting mineral wool board according to claim 4 is characterized in that:
The axis of said motor (360) rotating shaft and the formed plane of axis of said rotating seat (343) are perpendicular to said waterwheel guide rail (310).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202794623U CN202192549U (en) | 2011-08-03 | 2011-08-03 | Device for cutting mineral wool boards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202794623U CN202192549U (en) | 2011-08-03 | 2011-08-03 | Device for cutting mineral wool boards |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202192549U true CN202192549U (en) | 2012-04-18 |
Family
ID=45947480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202794623U Expired - Lifetime CN202192549U (en) | 2011-08-03 | 2011-08-03 | Device for cutting mineral wool boards |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202192549U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103963149A (en) * | 2013-02-03 | 2014-08-06 | 金昌市万隆实业有限责任公司 | Cutting system with multi-cutter-bit high-pressure water jet cutters |
-
2011
- 2011-08-03 CN CN2011202794623U patent/CN202192549U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103963149A (en) * | 2013-02-03 | 2014-08-06 | 金昌市万隆实业有限责任公司 | Cutting system with multi-cutter-bit high-pressure water jet cutters |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120418 |
|
| CX01 | Expiry of patent term |