CN202192257U - Electromechanical integrated steel ladle whole-pouring loose tooling alignment device - Google Patents
Electromechanical integrated steel ladle whole-pouring loose tooling alignment device Download PDFInfo
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- CN202192257U CN202192257U CN2011203070116U CN201120307011U CN202192257U CN 202192257 U CN202192257 U CN 202192257U CN 2011203070116 U CN2011203070116 U CN 2011203070116U CN 201120307011 U CN201120307011 U CN 201120307011U CN 202192257 U CN202192257 U CN 202192257U
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- China
- Prior art keywords
- steel ladle
- loose tool
- loose tooling
- locating ring
- alignment device
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Abstract
The utility model relates to an electromechanical integrated steel ladle whole-pouring loose tooling alignment device which comprises a programmable logical controller (PLC) control system, a display screen arranged on a trolley, and a hydraulic station, a hydraulic cylinder, a locating ring and a camera arranged on a loose tooling of a steel ladle backing layer, and is characterized in that the locating ring is positioned at the central part of a loose tooling base, and is connected with the loose tooling base by a rib plate; a cross beam at the lower part of a loose tooling bracket is provided with the hydraulic cylinder; a cross beam at the middle part of the loose tooling bracket arranged above the locating ring is provided with the camera and the hydraulic station; the camera is connected with the display screen arranged on the trolley by a circuit; and the hydraulic cylinder is connected with the hydraulic station by a hydraulic pipeline. The electromechanical integrated steel ladle whole-pouring loose tooling alignment device overcomes the defect that the alignment between the center of the loose tooling and the center of a steel ladle is slow and troublesome in the prior art; by adopting advanced PLC control technology, the electromechanical integrated steel ladle whole-pouring loose tooling alignment device is simple to operate and easy to control; and the alignment accuracy is high, the knot tying effect of the steel ladle backing layer is good, and the cleanness of molten steel can be improved.
Description
Technical field:
The utility model relates to a kind of equipment of pneumatic steelmaking of metallurgy industry, particularly a kind of steel ladle integral casting tyre mould alignment device.
Background technology:
The ladle integral pouring system is the new project of domestic in recent years steel industry development.This system is mainly used in the integrated poured of permanent ladle layer.The ladle integral pouring technology has obtained using widely in national many iron and steel enterprises such as Japan, the U.S., Europe than mature technique as one.This The Application of Technology has produced positive effect in iron and steel enterprise, mainly shows as: improve ladle life, improve molten steel cleanliness, reduce the labour intensity of repairing ladle, reduce cost, shorten and repair the bag time etc.Domestic each big steel enterprise is progressively obtaining promotion and application at present.In recent years; Domestic each big steel enterprise has progressively accepted these new things of ladle integral pouring system, when pouring into a mould in the ladle, because its loose tool structure is huge, weight is heavier; How can fast the center of loose tool and the center of ladle be matched, then be one of its crucial technology.Existing is to confirm with operator's experience and field observation to correction method, not only take a lot of trouble slowly, and precision also is difficult to guarantee.The utility model is exactly how to solve that center with loose tool aligns the center of ladle rapidly and accurately and a kind of technical scheme of proposing.
The utility model content:
The purpose of the utility model provides a kind of electromechanical steel ladle integral casting tyre mould alignment device that speed is fast, accuracy is high that aligns.
The purpose of the utility model is achieved in that a kind of electromechanical steel ladle integral casting tyre mould alignment device; Comprise PLC control system; With the Hydraulic Station, hydraulic cylinder, locating ring, the camera that are installed on the permanent ladle layer loose tool, and be installed on the display screen on the chassis, it is characterized in that: locating ring is positioned at the center of loose tool base; Connect together through gusset and loose tool base; On the lower beam of loose tool support, hydraulic cylinder is installed, on the middle beam of the loose tool support above the locating ring, camera and Hydraulic Station is installed, camera is connected through circuit with display screen on the chassis, and hydraulic cylinder is connected with Hydraulic Station through fluid pressure line.
The purpose of the utility model can also realize like this: locating ring links to each other with the loose tool base through four gussets.
The hydraulic cylinder that is installed on the loose tool support lower beam has 4, be distributed in locating ring around.
The beneficial effect of the utility model is: overcome the center of prior art loose tool and the center of ladle and aligned slow and bothersome deficiency; Adopted advanced PLC control technology, simple to operate, be easy to control; Practiced thrift resource effectively; Improve efficient, reduced cost; Align the precision height, the permanent layer knotting of ladle is effective, has improved molten steel cleanliness.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is that the A of Fig. 1 is to view (remove hydraulic cylinder after).
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is further specified.The shown by reference numeral component names is:
Loose tool base 1; Formwork assembly 2; Loose tool support 3; Lowering or hoisting gear 4; Hydraulic cylinder 5; Locating ring 6; Camera 7; Hydraulic Station 8.
The utility model is that the center of center and the ladle of the control loose tool that increases newly in the steel ladle pouring system equipment aligns a device of (being that capturing position is to centermost), and former complete equipment comprises chassis, rotate distribution device, the loose tool and reorganize and outfit stand of tiing a knot.Chassis is operating personnel's a workbench, and the control system is installed on the chassis, controls whole cloth, knotting flow chart.Steel ladle pouring flame retardant coating knotting operation job step is: the bottom flame retardant coating of ladle is tied a knot by manual work, and marks cross symbol in bottom centre, the mark that aligns as loose tool.Then loose tool is winched to the decline that blows slowly on the ladle and align, also vibrate the permanent refractory layer of the ladle sidewall of tiing a knot again at loose tool periphery rotation cloth, accomplish the knotting of the flame retardant coating of whole ladle.Owing to after the bottom flame retardant coating has been tied a knot in manual work, need loose tool be aligned the ladle bottom center accurately; Often need calibration repeatedly; Waste time and energy, and loose tool to align precision still not high, become a technical barrier that influences ladle permanent refractory layer quality in the ladle knotting operation.The utility model utilizes the PLC control technology of modern high technology well to solve this difficult problem.
Referring to accompanying drawing 1, Fig. 2: the utility model electromechanical steel ladle integral casting tyre mould alignment device, supporting being installed on the loose tool, loose tool is made up of loose tool base 1, formwork assembly 2, loose tool support 3, lowering or hoisting gear 4 and closing device etc.Alignment device comprises PLC control system and is installed on Hydraulic Station 8, hydraulic cylinder 5, locating ring 6, the camera 7 on the permanent ladle layer loose tool, and is installed on the display screen on the chassis; Locating ring 6 is positioned at the center of loose tool base 1, connects together through gusset and loose tool base 1; Hydraulic cylinder 5 is installed on the lower beam of loose tool support 3; Camera 7 and Hydraulic Station 8 are installed on the middle beam of the loose tool support 3 above the locating ring 6; Camera 7 is connected through circuit with display screen on the chassis, and hydraulic cylinder 5 is connected with Hydraulic Station 8 through fluid pressure line.Locating ring 6 can link to each other with loose tool base 1 through four gussets.The hydraulic cylinder 5 that is installed on loose tool support 3 lower beam has 4, be distributed in locating ring 6 around.
The course of work: the bottom flame retardant coating of ladle is tied a knot by manual work, and marks cross symbol in bottom centre, the mark that aligns as loose tool.Operating personnel on the chassis start PLC control system; Camera 7 reaches the locating ring 6 of loose tool bottom and the video of cross mark position aligned position on the display screen; The center that whether is positioned at locating ring 6 according to cross mark judges that whether loose tool aligns with the ladle center, controls hydraulic system by system, then automatically through adjusting the position of four oil cylinders respectively; Move the loose tool position, till locating ring 6 and cross mark position align; At the permanent refractory layer of loose tool periphery rotation cloth and vibration knotting ladle sidewall, accomplish the knotting of the flame retardant coating of whole ladle again.
Obtain following remarkable result through using this utility model:
1, reduced operative employee's quantity, reduced to 5-6 people by ladle item 20-30 people of former artificial block and get final product.
2, alleviated working strength of workers.
3, provide cost savings.
Thereby 4, increased the service life that the density of permanent refractory layer has improved permanent layer, repaiied a permanent layer by 20 original stoves and brought up to permanent layer of 50-60 stove cast.
Claims (3)
1. electromechanical steel ladle integral casting tyre mould alignment device; Comprise PLC control system; With the Hydraulic Station (8), hydraulic cylinder (5), locating ring (6), the camera (7) that are installed on the permanent ladle layer loose tool, and be installed on the display screen on the chassis, it is characterized in that: locating ring (6) is positioned at the center of loose tool base (1); Connect together through gusset and loose tool base (1); Hydraulic cylinder (5) is installed on the lower beam of loose tool support (3); On the middle beam of the loose tool support (3) above locating ring (6) camera (7) and Hydraulic Station (8) are installed; Camera (7) is connected through circuit with display screen on the chassis, and hydraulic cylinder (5) is connected with Hydraulic Station (8) through fluid pressure line.
2. electromechanical steel ladle integral casting tyre mould alignment device according to claim 1 is characterized in that: locating ring (6) links to each other with loose tool base (1) through four gussets.
3. electromechanical steel ladle integral casting tyre mould alignment device according to claim 1 and 2 is characterized in that: the hydraulic cylinder (5) that is installed on loose tool support (3) lower beam has 4, be distributed in locating ring (6) around.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203070116U CN202192257U (en) | 2011-08-23 | 2011-08-23 | Electromechanical integrated steel ladle whole-pouring loose tooling alignment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203070116U CN202192257U (en) | 2011-08-23 | 2011-08-23 | Electromechanical integrated steel ladle whole-pouring loose tooling alignment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202192257U true CN202192257U (en) | 2012-04-18 |
Family
ID=45947188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203070116U Expired - Lifetime CN202192257U (en) | 2011-08-23 | 2011-08-23 | Electromechanical integrated steel ladle whole-pouring loose tooling alignment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202192257U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113070468A (en) * | 2021-03-30 | 2021-07-06 | 武汉钢铁集团耐火材料有限责任公司 | Moulding bed suitable for pouring process of intelligent integral pouring ladle working lining and use method thereof |
| CN113084138A (en) * | 2021-03-30 | 2021-07-09 | 武汉钢铁集团耐火材料有限责任公司 | Full-automatic ladle working lining integral casting process |
-
2011
- 2011-08-23 CN CN2011203070116U patent/CN202192257U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113070468A (en) * | 2021-03-30 | 2021-07-06 | 武汉钢铁集团耐火材料有限责任公司 | Moulding bed suitable for pouring process of intelligent integral pouring ladle working lining and use method thereof |
| CN113084138A (en) * | 2021-03-30 | 2021-07-09 | 武汉钢铁集团耐火材料有限责任公司 | Full-automatic ladle working lining integral casting process |
| CN113084138B (en) * | 2021-03-30 | 2022-05-03 | 武汉钢铁集团耐火材料有限责任公司 | Full-automatic ladle working lining integral casting process |
| CN113070468B (en) * | 2021-03-30 | 2022-05-03 | 武汉钢铁集团耐火材料有限责任公司 | Moulding bed suitable for pouring process of intelligent integral pouring ladle working lining and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 065200 Langfang city of Hebei province Hanvon Sanhe economic and Technological Development Zone Yanjiao Road No. 302 Patentee after: Hebei Shougang Yanjiao machinery Limited by Share Ltd Address before: 065201, No. 11 East Street, Yanjiao Economic Development Zone, Hebei, Sanhe Patentee before: Hebei Shougang Yanjiao Machinery Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 065200 Langfang city of Hebei province Hanvon Sanhe economic and Technological Development Zone Yanjiao Road No. 302 Patentee after: Hebei first swallow machinery Limited by Share Ltd Address before: 065200 Langfang city of Hebei province Hanvon Sanhe economic and Technological Development Zone Yanjiao Road No. 302 Patentee before: Hebei Shougang Yanjiao machinery Limited by Share Ltd |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120418 |