CN202189025U - Multifunctional quenchant cooling characteristic testing instrument - Google Patents

Multifunctional quenchant cooling characteristic testing instrument Download PDF

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Publication number
CN202189025U
CN202189025U CN2011201877313U CN201120187731U CN202189025U CN 202189025 U CN202189025 U CN 202189025U CN 2011201877313 U CN2011201877313 U CN 2011201877313U CN 201120187731 U CN201120187731 U CN 201120187731U CN 202189025 U CN202189025 U CN 202189025U
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China
Prior art keywords
unit
thermopair
digital
handle
operating system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2011201877313U
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Chinese (zh)
Inventor
聂晓霖
林天泉
左永平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Kerun Industrial Technology Co., Ltd
NANJING KERUN LUBRICANTS Co.,Ltd.
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NANJING KERUN LUBRICANTS CO Ltd
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Priority to CN2011201877313U priority Critical patent/CN202189025U/en
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Publication of CN202189025U publication Critical patent/CN202189025U/en
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Abstract

The utility model discloses a multifunctional quenchant cooling characteristic testing instrument. The instrument comprises a thermocouple mounted on a handle, wherein a thermocouple sampled signal amplifying unit, an AD (Analog/Digital) conversion module and a digital modulating unit are arranged in the handle; one end of the thermocouple sampled signal amplifying unit is electrically connected with the thermocouple, and the other end of that is connected with the digital modulating unit through the AD conversion module; the instrument further comprises a host including a digital mediation unit capable of receiving wireless signals of the digital modulating unit; the digital mediation unit is connected with a routing control unit, a DA (Digital/Analog) conversion module, a signal processing unit and a Microsoft Windows CE operating system development board unit sequentially; the signal processing unit is also connected with a keyboard; and the Microsoft Windows CE operating system development board unit is also connected with a touch screen. The multifunctional quenchant cooling characteristic testing instrument achieves wireless transmission tests to obtain quenchant cooling characteristic data curves, reduces interference, has high accuracy, improves the repeatability and the reproducibility, can measure the cooling characteristics of quenchant at multiple points simultaneously, and has a high efficiency.

Description

Multi-functional quenching medium cooling characteristics tester
Technical field
The utility model relates to a kind of cooling characteristics proving installation of hardening media, especially a kind ofly can realize data wireless transmission, the simultaneously-measured multi-functional quenching medium cooling characteristics tester of multiple spot.
Background technology
At present; Existing quenching medium cooling characteristics tester adopts the mode of signal wire to connect Test Host and thermocouple assay equipment usually; Receive the interference of various aspects easily, make the data that collect have deviation, the temperature variant curve of cooling velocity can be not accurate; Repeatability also can be weaker with repeatability, and is inconvenient during use.And existing quenching medium cooling characteristics tester can only a point of a host test the hardening media cooling characteristics, like this some users that need test a plurality of points are brought the inconvenience in the use.Therefore existing quenching medium cooling characteristics tester does not have the wireless transmission test, can not realize that a main frame measures the hardening media cooling characteristics of a plurality of points simultaneously.
Summary of the invention
Goal of the invention: the purpose of the utility model is the inconvenient and result of calculation existence interference of operating process that exists to existing quenching medium cooling characteristics tester; GRR is undesirable; Can't realize the problem of multi-point sampler, propose a kind of can the accurate multi-functional quenching medium cooling characteristics tester of measurement result.
In order to solve the problems of the technologies described above, the utility model has adopted following technical scheme:
A kind of multi-functional quenching medium cooling characteristics tester; It comprises the thermopair that is installed on the handle; Be provided with thermopair sampled signal amplifying unit, AD modular converter and digital modulation unit in the described handle; One end of described thermopair sampled signal amplifying unit is electrically connected with thermopair, and the other end of thermopair sampled signal amplifying unit is connected with the digital modulation unit through the AD modular converter; It also comprises main frame; Described main frame comprises the numeral conciliation unit that can receive digital modulation unit wireless signal; Numeral is reconciled the unit and is connected with Route Selection control module, DA modular converter, signal processing unit and Microsoft Windows CE operating system development board unit successively; Signal processing unit also is connected with keyboard, and Microsoft Windows CE operating system development board unit also is connected with touch-screen.
Wherein, described handle, thermopair are equipped with several, and the quantity of handle, thermopair is identical, all is connected with thermopair on each handle; Be provided with in the described main frame several and digital modulation unit one to one numeral reconcile the unit, all numerals are reconciled unit and all are electrically connected with the Route Selection control module.
Wherein, described Microsoft Windows CE operating system development board unit is provided with the RJ45 interface that links to each other with external computer.
Beneficial effect: 1, the multi-functional quenching medium cooling characteristics tester of the utility model can wireless transmission test, obtain the data and curves of hardening media cooling characteristics, wireless transmission has reduced interference, disturbs for a short time, the precision height has improved repeatability and repeatability.
2, the utility model can be measured the hardening media cooling characteristics of a plurality of points simultaneously through a main frame, has improved efficient to some users that need test the hardening media cooling characteristics of a plurality of points simultaneously like this.
3, easy to use, the intuitive display of the alternating interface between man and computer of the utility model.
Description of drawings
Fig. 1 is that the interior circuit of the handle of the utility model connects synoptic diagram.
Fig. 2 is that the interior circuit of the main frame of the utility model connects synoptic diagram.
Fig. 3 is the theory diagram of the utility model.
Embodiment:
Below in conjunction with accompanying drawing and embodiment the utility model is further described.
Like Fig. 1, shown in 2, a kind of multi-functional quenching medium cooling characteristics tester of the utility model comprises the thermopair 2 that is installed on the handle 1, and with the main frame 3 of thermopair 2 wireless connections.Thermopair 2 can adopt K type thermopair.
Be provided with thermopair sampled signal amplifying unit 11, AD modular converter 12 and digital modulation unit 13 in the described handle 1; One end of described thermopair sampled signal amplifying unit 11 is electrically connected with thermopair 2, and the other end is connected with digital modulation unit 13 through AD modular converter 12.Wherein, AD modular converter 12 can adopt data converter AD595AQ, cooperates amplifying circuit that the output signal of K type thermocouple is amplified.Also be provided with the DC12V power supply in the handle 1, be AD595AQ analog to digital converter, amplifying circuit power supply, when guaranteeing that thermopair 2 works between 0 ℃~1200 ℃, the output signal of thermopair 2 is amplified and cold junction compensation.
Described main frame 3 comprises the numeral conciliation unit 31 that can receive digital modulation unit 13 wireless signals; Numeral is reconciled unit 31 and is connected with Route Selection control module 32, DA modular converter 33, signal processing unit 34 and MicrosoftWindows CE operating system development board unit 35 successively; Signal processing unit 34 also is connected with keyboard 36, and Microsoft Windows CE operating system development board unit 35 also is connected with touch-screen 37.Described Microsoft Windows CE operating system development board unit 35 can be selected S3C2440 Microsoft Windows CE operating system development board unit for use.Power supply is each module for power supply in the above-mentioned main frame 3.Described Route Selection control module 32 has comprised router and signal selection control module, selects control module can select any one tunnel of router to control through signal.
In order to reach the purpose that can test multiple spot simultaneously, as shown in Figure 3, a plurality of handles 1 can be set, include identical circuit in each handle 1, promptly comprise the thermopair sampled signal amplifying unit 11, AD modular converter 12 and the digital modulation unit 13 that connect successively; The input end of each thermopair sampled signal amplifying unit 11 is connected with a thermopair 2; The quantity that is handle 1, thermopair 2 is identical.Be provided with in the described main frame 3 several and digital modulation unit 13 one to one numeral reconcile unit 31, all numerals are reconciled unit 31 and all are electrically connected with Route Selection control module 32.The utility model can pass through a main frame, tests a plurality of thermopairs 2 simultaneously, thereby tests out the hardening media cooling characteristics of a plurality of points simultaneously, makes things convenient for client's demand.
The Microsoft Windows CE operating system development board unit of stating 35 is provided with the RJ45 interface that links to each other with external computer.
The signal processing unit 34 of the utility model adopts single chip computer AT MEGA16_TQFP44; The low-power consumption 8 that it is based on the AVRRISC structure of enhancing is the CMOS microcontroller; Because its advanced instruction set and single clock cycle instruction time; The data throughput of ATMEGA16_TQFP44 is up to 1MIPS/MHZ, thereby can delay the contradiction of system between power consumption and processing speed.The ATMEGA16_TQFP44 kernel has abundant instruction set and 32 general purpose working registers; All registers are all directly patrolled unit (ALU) with calculation and are connected; Make an instruction can in a clock period, visit two independently registers simultaneously; This structure has improved code efficiency greatly, and has and be up to 10 times numerical control throughput than common CISC microcontroller.SP F1ash allows program storage through the ISP serial line interface in the sheet, and perhaps universal programmer is programmed, and also can edit through the boot that runs among the AVR kernel.Through the Flash that becomes in 8 RISC CPU and the system is integrated in the chip, ATMEGA16_TQF44 uses for many embedded Control low cost solution flexibly is provided.At first; Utilize 8 tunnel 10 ADC that input voltage signal is sampled with optional differential input stage programmable-gain; Analog signal conversion is become binary code because voltage signal has been represented the temperature value of thermocouple, so this binary code also just corresponding some temperature values.Because inevitably there is interference in test environment, after adopting filtering circuit, still exists and disturb, so when AD sampled, the method that adopts repeatedly sampling to average reduced to disturb the influence to the result.
The signal that thermopair 2 collects is transferred to thermopair sampled signal 11 and carries out the signal amplification; And then process AD modular converter 12 carries out analog to digital conversion; Signal after the conversion arrives main frame 3 through 13 backs, digital modulation unit through wireless transmission, is received by the digital demodulation unit in the main frame 3 31; Select to deliver to DA modular converter 33 after the control through Route Selection control module 32 then, signal is delivered to signal processing unit after handling through DA modular converter 33.Because inevitably there is interference in test environment, after adopting filtering circuit, still exist and disturb, adopt wireless transmission, can be good at suppressing to disturb, can arrive good repeatability and repeatability.
The above only is the preferred implementation of the utility model; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; Can also make some improvement and retouching, these improvement and retouching also should be regarded as the protection domain of the utility model.

Claims (3)

1. multi-functional quenching medium cooling characteristics tester; It is characterized in that: it comprises the thermopair (2) that is installed on the handle (1); Be provided with thermopair sampled signal amplifying unit (11), AD modular converter (12) and digital modulation unit (13) in the described handle (1); One end of described thermopair sampled signal amplifying unit (11) is electrically connected with thermopair (2), and the other end of thermopair sampled signal amplifying unit (11) is connected with digital modulation unit (13) through AD modular converter (12);
It also comprises main frame (3); Described main frame (3) comprises the numeral conciliation unit (31) that can receive digital modulation unit (13) wireless signal; Numeral is reconciled unit (31) and is connected with Route Selection control module (32), DA modular converter (33), signal processing unit (34) and Microsoft Windows CE operating system development board unit (35) successively; Signal processing unit (34) also is connected with keyboard (36), and Microsoft Windows CE operating system development board unit (35) also is connected with touch-screen (37).
2. a kind of multi-functional quenching medium cooling characteristics tester according to claim 1; It is characterized in that: described handle (1), thermopair (2) are equipped with several; And the quantity of handle (1), thermopair (2) is identical, all is connected with thermopair (2) on each handle (1); Be provided with in the described main frame (3) several and digital modulation unit (13) one to one numeral reconcile unit (31), all numerals are reconciled unit (31) and all are electrically connected with Route Selection control module (32).
3. a kind of multi-functional quenching medium cooling characteristics tester according to claim 1 is characterized in that: described Microsoft Windows CE operating system development board unit (35) is provided with the RJ45 interface that links to each other with external computer.
CN2011201877313U 2011-06-03 2011-06-03 Multifunctional quenchant cooling characteristic testing instrument Expired - Lifetime CN202189025U (en)

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CN2011201877313U CN202189025U (en) 2011-06-03 2011-06-03 Multifunctional quenchant cooling characteristic testing instrument

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Application Number Priority Date Filing Date Title
CN2011201877313U CN202189025U (en) 2011-06-03 2011-06-03 Multifunctional quenchant cooling characteristic testing instrument

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104597080A (en) * 2015-01-27 2015-05-06 河海大学常州校区 System and method for testing cooling performance of quenching medium based on ZigBee
CN112729587A (en) * 2020-12-15 2021-04-30 珠海格力电器股份有限公司 Temperature detection circuit, refrigerator and temperature detection method
WO2021168960A1 (en) * 2020-02-27 2021-09-02 南京科润工业介质股份有限公司 Online monitoring system for cooling performance of quenching medium

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104597080A (en) * 2015-01-27 2015-05-06 河海大学常州校区 System and method for testing cooling performance of quenching medium based on ZigBee
WO2021168960A1 (en) * 2020-02-27 2021-09-02 南京科润工业介质股份有限公司 Online monitoring system for cooling performance of quenching medium
CN112729587A (en) * 2020-12-15 2021-04-30 珠海格力电器股份有限公司 Temperature detection circuit, refrigerator and temperature detection method

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 211100 No. 31, Qinhuai Road, Jiangning District, Jiangsu, Nanjing

Patentee after: Nanjing Ke Run industrial media limited-liability company

Address before: 211100 No. 31, Qinhuai Road, Jiangning District, Jiangsu, Nanjing

Patentee before: Nanjing Kerun Lubricants Co., Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200409

Address after: 211100 No. 31, Qinhuai Road, Jiangning economic and Technological Development Zone, Nanjing, Jiangsu

Co-patentee after: Nanjing Kerun Industrial Technology Co., Ltd

Patentee after: NANJING KERUN LUBRICANTS Co.,Ltd.

Address before: 211100 No. 31, Qinhuai Road, Jiangning District, Jiangsu, Nanjing

Patentee before: NANJING KERUN LUBRICANTS Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20120411