CN202187902U - Anti-wear wear plate - Google Patents

Anti-wear wear plate Download PDF

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Publication number
CN202187902U
CN202187902U CN2011202857548U CN201120285754U CN202187902U CN 202187902 U CN202187902 U CN 202187902U CN 2011202857548 U CN2011202857548 U CN 2011202857548U CN 201120285754 U CN201120285754 U CN 201120285754U CN 202187902 U CN202187902 U CN 202187902U
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CN
China
Prior art keywords
glasses
welding
built
plate body
ring
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Expired - Fee Related
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CN2011202857548U
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Chinese (zh)
Inventor
周才武
刘铁强
张清辉
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XIANGTAN DATANG WELDING MATERIALS CO Ltd
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XIANGTAN DATANG WELDING MATERIALS CO Ltd
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Priority to CN2011202857548U priority Critical patent/CN202187902U/en
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Publication of CN202187902U publication Critical patent/CN202187902U/en
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Abstract

Provided is an anti-wear wear plate, which mainly resolves the problem that most existing anti-wear wear plates adopt rigid alloy which can not bear strong impact. The anti-wear wear plate comprises a wear plate body (1), two stack welding inner rings (4) and a spectacle-shaped integral ring (5). The spectacle-shaped integral ring (5) is arranged between the periphery of the two stack welding inner rings (4) and the two stack welding inner rings (4) on a working face of the wear plate body (1) by stack welding, and the outside of the spectacle-shaped integral ring (5) protrudes out of the working face of the wear plate body (1) and at the same level with or higher than the outer ends of the two stack welding inner rings (4). An anti-wear stack welding inner sleeve and the spectacle-shaped integral ring (5) arranged on the working face of the wear plate body (1)are formed by one step on a processing device so as to satisfy technological requirements of a concrete conveying pump. Accordingly, the anti-wear wear plate is good in overall structure, capable of prolonging service life of a cutting ring by multiple times and widely applicable to technological devices like the concrete conveying pump.

Description

Wear-resisting glasses plate
Technical field
The utility model relates to a kind of cutting ring, particularly a kind ofly is used for the glasses plate that concrete pump is used.
Background technique
The construction of engineerings such as tall building, dam, airport, tunnel; Broken away from already now carry on the shoulder, the car handling send concrete method; And adopt concrete pump to carry; After the wear-out part cutting ring employing iron-base hard alloy material of people in 1999, improved 8-10 its working life doubly to transfer pump.But along with the development of building industry, particularly the construction of the tall building more than 100 meters and cement grade are brought up to 100-120 from 30-50, and the wearing and tearing of wear-out part cutting ring are accelerated; The average use will be changed in one, two day; The shortening in cutting ring working life might cause the concrete gambling plug of up to a hundred meters conveyance conduits, and its dismounting maintenance work difficulty is well imagined; Increase labor intensity greatly, directly influenced construction speed and working efficiency.At present; The concrete pump of tall building need strengthen this technical barrier of propelling pressure; Because pump king's invention and manufacturing; Achieve a solution, but the quick loss of wear-out part pumping hole cutting ring has become the technical barrier of tall building concrete pump proper functioning, and this technical barrier ubiquity at home and abroad.
Glasses plate and cutting ring are that concrete pump (concrete pump) is gone up a pair of parts that closely cooperate and have relative movement that use, and the cutting ring of when pump concrete, swinging plays dissection to concrete.Because what pass through in the feeding hole of glasses plate and cutting ring is concrete, therefore the fitting surface to glasses plate and cutting ring feeding hole inwall and glasses plate and cutting ring is that cutting surface will carry out Wear-resistant Treatment.
At present; A kind of cemented carbide glasses plate commonly used; Its structure is as shown in Figure 1; It comprises the glasses plate matrix be contained in the carbide ring on the glasses plate matrix cutting surface, its described carbide ring is combined into by some hard alloy blocks on hoop, the cemented carbide intra-block edge is turned back and is extended in feeding hole along the feeding hole inwall on the glasses plate matrix; In the feeding hole of glasses plate matrix, be combined into the cemented carbide annulus that is attached to the feeding hole inwall, leave straight line shape gap between the adjacent hard alloy blocks in cutting surface place and feeding hole; The approximal surface of described hard alloy blocks and described glasses plate matrix welds together, and is full of solder flux in the straight line shape gap between the adjacent hard alloy blocks.Though because of cemented carbide hardness is high, hold and can't stand superpower impact force, particularly because the increase of the discharge pressure tenfold of transfer pump; Impact force is bigger; Very easily the carbide ring cut-out is fallen the bridge of the nose position of piece, particularly glasses plate when making shear action, fracture can be taken place and fall the piece phenomenon with cutting ring; The result is that the fragility of cemented carbide is just more outstanding, causes the glasses plate life-span to be fallen sharply.At present, many improved methods are also arranged, but effect is all not ideal enough.
Like the SANY Heavy Industry Co., Ltd of economic technical development area, Changsha, Changsha, Hunan in " glasses board for concrete pump and the cutting ring " of application on November 16th, 2007 patent of invention (applications/patents number: 200710187135.3; Open/notification number: CN101158347; Open/day for announcing: on April 9th, 2008); The invention discloses a kind of glasses board for concrete pump and cutting ring; Comprise matrix and be contained in the carbide ring on the matrix cutting surface, described carbide ring is combined into by some hard alloy blocks on hoop, and the cemented carbide intra-block edge is turned back and extended in feeding hole along the feeding hole inwall on the matrix; In the feeding hole of matrix, be combined into the cemented carbide annulus that is attached to the feeding hole inwall, in cutting surface place and feeding hole, leave straight line shape gap between the adjacent hard alloy blocks; The approximal surface of described hard alloy blocks and described matrix welds together, and is full of solder flux in the straight line shape gap between the adjacent hard alloy blocks.It is through on hoop, being combined into carbide ring by some hard alloy blocks; And it is welded together at approximal surface with matrix; To make it to reach wear-resisting and shock proof effect; Its processing technology of the cutting ring of this kind mode structure is complicated, and still unresolved cemented carbide can not bear the problem of superpower impact force, thereby makes cost of production and user cost increase.
And for example the Dai Hanchen in 16 406 in zhuzhou, hunan province city arrowhead Tang Hongwei village is in " a kind of glasses plate and the cutting ring and preparation process thereof that is used on the concrete pump " of application on January 6 calendar year 2001 patent of invention (applications/patents number: CN01106822.1; Open/notification number: CN1304812, open/day for announcing: July 25 calendar year 2001).It is to tumble in the alloy body that one deck adopts cemented carbide to process on the surface of original glasses plate and cutting ring.Also be the most original method, also unresolved cemented carbide can not bear the problem of superpower impact force.
Summary of the invention
For solving the problem that above-mentioned existing technology exists, the purpose of the utility model provides a kind of durable wear, shock resistance, can improve the wear-resisting glasses plate of Technical properties of plant and manufacturing efficiency.
The utility model solves the technological scheme that its technical problem adopted: it comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Built-up welding glasses shape overall loop 5 between the ring 4 in ring 4 peripheries and 2 built-up welding in the working surface upper edge built-up welding of glasses plate body 1; Glasses shape overall loop 5 appearances protrusion glasses plate body 1 working surface; And make glasses shape overall loop 5 appearances concordant, or make glasses shape overall loop 5 appearances be higher than ring 4 outer ends in the built-up welding with the interior ring of built-up welding 4 outer ends.
The 2nd kind of solution of the utility model is: it comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Between ring 4 peripheries and 2 interior rings 4 of built-up welding glasses shape annular glasses groove is set in the working surface upper edge built-up welding of glasses plate body 1; Built-up welding glasses shape overall loop 5 in the glasses groove; Glasses shape overall loop 5 appearances protrusion glasses plate body 1 working surface; And make glasses shape overall loop 5 appearances concordant, or make glasses shape overall loop 5 appearances be higher than ring 4 outer ends in the built-up welding with the interior ring of built-up welding 4 outer ends.
The 3rd kind of solution of the utility model is: it comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Once thereby property build-up wear-resistant layer makes in 2 built-up welding ring 4 as a whole with 5 one-tenth of glasses shape overall loop on 2 tubular inwalls of glasses plate body 1 and working surface; In 2 built-up welding in the working surface upper edge of glasses plate body 1 ring 4 peripheries and adjacent between form built-up welding glasses shape overall loop 5, glasses shape overall loop 5 appearances protrusion glasses plate body 1 working surface.
The 4th kind of solution of the utility model is: it comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Between the working surface upper edge of glasses plate body 12 tubular round tube holes periphery and 2 round tube holes, glasses shape annular glasses groove is set; It is as a whole with 5 one-tenth of glasses shape overall loop that thereby disposable build-up wear-resistant layer makes in 2 built-up welding ring 4 in 2 tubular round tube hole inwalls and glasses groove, and glasses shape overall loop 5 appearances are protruded glasses plate body 1 working surface.
The thickness of ring 4 is 4-5mm in the above-mentioned built-up welding of the utility model, and the thickness of glasses shape overall loop 5 is greater than 5mm, less than 8mm.The preferred thickness of glasses shape overall loop 5 is 5.5-6.5mm.
The beneficial effect of the utility model is: it passes through the glasses shape overall loop once built-up welding moulding on process equipment on the working surface of cover and glasses plate body in the hardfacing; Both satisfied the technological requirement of concrete pump; And overall structure is good, can prolong the working life of cutting ring exponentially.It can be widely used on the manufacturing equipments such as concrete pump.
Description of drawings
Fig. 1 is the cross-sectional view of existing glasses plate;
Fig. 2 is embodiment 2 a cross-sectional view;
Fig. 3 is embodiment 4 a cross-sectional view;
Fig. 4 is that the B-B of Fig. 1 is to the sectional structure schematic representation;
Fig. 5 is that the A-A of Fig. 1 is to the sectional structure schematic representation;
Fig. 6 is that the D-D of Fig. 2 is to the sectional structure schematic representation;
Fig. 7 is that the C-C of Fig. 2 is to the sectional structure schematic representation;
Fig. 8 is that the E-E of Fig. 3 is to the sectional structure schematic representation;
Fig. 9 is that the F-F of Fig. 3 is to the sectional structure schematic representation;
Accompanying drawing mark explanation: 1-glasses plate body, 2-alloy lining, 3-tungsten carbide button ring, ring in the 4-built-up welding, 5-built-up welding glasses shape overall loop.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is explained further details.
Embodiment 1; The utility model comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Built-up welding glasses shape overall loop 5 between the ring 4 in ring 4 peripheries and 2 built-up welding in the working surface upper edge built-up welding of glasses plate body 1; Glasses shape overall loop 5 appearances protrusion glasses plate body 1 working surface, and make glasses shape overall loop 5 appearances concordant with the interior ring of built-up welding 4 outer ends, also can make glasses shape overall loop 5 appearances be higher than ring 4 outer ends in the built-up welding.Simultaneously, with ring 4 THICKNESS CONTROL in the built-up welding between 4-5mm, preferred 4mm, the thickness of glasses shape overall loop 5 should generally be controlled at greater than 5mm greater than 5mm, between 8mm, preferably being controlled between the 5.5-6.5mm of glasses shape overall loop 5, and preferred 6mm.It both satisfied the technological requirement of concrete pump, and overall structure is good, can prolong the working life of cutting ring exponentially through with cover and the once built-up welding moulding on process equipment of glasses shape overall loop in the hardfacing.It can be widely used on the manufacturing equipments such as concrete pump.Consult Fig. 2, Fig. 6 and Fig. 7.
Embodiment 2; The utility model comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Between ring 4 peripheries and 2 interior rings 4 of built-up welding glasses shape annular glasses groove is set in the working surface upper edge built-up welding of glasses plate body 1, built-up welding glasses shape overall loop 5 in the glasses groove, glasses shape overall loop 5 appearances protrusion glasses plate body 1 working surface; And make glasses shape overall loop 5 appearances concordant with the interior ring of built-up welding 4 outer ends, also can make glasses shape overall loop 5 appearances be higher than ring 4 outer ends in the built-up welding.Simultaneously, with ring 4 THICKNESS CONTROL in the built-up welding between 4-5mm, preferred 4mm, the thickness of glasses shape overall loop 5 should generally be controlled at greater than 5mm greater than 5mm, between 8mm, preferably being controlled between the 5.5-6.5mm of glasses shape overall loop 5, and preferred 6mm.Consult Fig. 2, Fig. 6 and Fig. 7, all the other are with embodiment 1.
Embodiment 3; The utility model comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Once thereby property build-up wear-resistant layer makes in 2 built-up welding ring 4 as a whole with 5 one-tenth of glasses shape overall loop on 2 tubular inwalls of glasses plate body 1 and working surface; In 2 built-up welding in the working surface upper edge of glasses plate body 1 ring 4 peripheries and adjacent between form built-up welding glasses shape overall loop 5, glasses shape overall loop 5 appearances protrusion glasses plate body 1 working surface.Simultaneously, with ring 4 THICKNESS CONTROL in the built-up welding between 4-5mm, preferred 4mm, the thickness of glasses shape overall loop 5 should generally be controlled at greater than 5mm greater than 5mm, between 8mm, preferably being controlled between the 5.5-6.5mm of glasses shape overall loop 5, and preferred 6mm.Consult Fig. 3, Fig. 8 and Fig. 9, all the other are with above-mentioned embodiment.
Embodiment 4; The utility model comprises ring 4 and glasses shape overall loop 5 in glasses plate body 1, the built-up welding; Between the working surface upper edge of glasses plate body 12 tubular round tube holes periphery and 2 round tube holes, glasses shape annular glasses groove is set; It is as a whole with 5 one-tenth of glasses shape overall loop that thereby disposable build-up wear-resistant layer makes in 2 built-up welding ring 4 in 2 tubular round tube hole inwalls and glasses groove, and glasses shape overall loop 5 appearances are protruded glasses plate body 1 working surface.Simultaneously, with ring 4 THICKNESS CONTROL in the built-up welding between 4-5mm, preferred 4mm, the thickness of glasses shape overall loop 5 should generally be controlled at greater than 5mm greater than 5mm, between 8mm, preferably being controlled between the 5.5-6.5mm of glasses shape overall loop 5, and preferred 6mm.Consult Fig. 3, Fig. 8 and Fig. 9, all the other are with above-mentioned embodiment.

Claims (6)

1. wear-resisting glasses plate; Has glasses plate body (1); It is characterized in that: it comprises ring (4) and glasses shape overall loop (5) in glasses plate body (1), the built-up welding; Encircle built-up welding glasses shape overall loop (5) between (4) in ring (4) periphery and 2 built-up welding in the working surface upper edge built-up welding of glasses plate body (1); Glasses shape overall loop (5) appearance protrusion glasses plate body (1) working surface, and make glasses shape overall loop (5) appearance concordant with the interior ring of built-up welding (4) outer end, or make glasses shape overall loop (5) appearance be higher than ring (4) outer end in the built-up welding.
2. wear-resisting glasses plate; Has glasses plate body (1); It is characterized in that: it comprises ring (4) and glasses shape overall loop (5) in glasses plate body (1), the built-up welding; Glasses shape annular glasses groove is set, built-up welding glasses shape overall loop (5) in the glasses groove, glasses shape overall loop (5) appearance protrusion glasses plate body (1) working surface in the working surface upper edge built-up welding of glasses plate body (1) between ring (4) periphery and 2 the interior rings of built-up welding (4); And make glasses shape overall loop (5) appearance concordant, or make glasses shape overall loop (5) appearance be higher than ring (4) outer end in the built-up welding with the interior ring of built-up welding (4) outer end.
3. wear-resisting glasses plate; Has glasses plate body (1); It is characterized in that: it comprises ring (4) and glasses shape overall loop (5) in glasses plate body (1), the built-up welding; At glasses plate body (1) thus 2 tubular inwalls make with working surface last time property build-up wear-resistant layer that ring (4) becomes as a whole with glasses shape overall loop (5) in 2 built-up welding; In 2 built-up welding in the working surface upper edge of glasses plate body (1) ring (4) periphery and adjacent between form built-up welding glasses shape overall loop (5), glasses shape overall loop (5) appearance protrusion glasses plate body (1) working surface.
4. wear-resisting glasses plate; Has glasses plate body (1); It is characterized in that: it comprises ring (4) and glasses shape overall loop (5) in glasses plate body (1), the built-up welding; Between the working surface upper edge of glasses plate body (1) 2 tubular round tube holes periphery and 2 round tube holes, glasses shape annular glasses groove is set; Thereby disposable build-up wear-resistant layer makes in 2 built-up welding ring (4) become as a whole with glasses shape overall loop (5) in 2 tubular round tube hole inwalls and glasses groove, and glasses shape overall loop (5) appearance is protruded glasses plate body (1) working surface.
5. according to claim 1,2,3 or 4 described wear-resisting glasses plate, it is characterized in that: the thickness of ring (4) is 4-5mm in the built-up welding, and the thickness of glasses shape overall loop (5) is greater than 5mm, less than 8mm.
6. wear-resisting glasses plate according to claim 5 is characterized in that: the thickness of glasses shape overall loop (5) is 5.5-6.5mm.
CN2011202857548U 2011-08-08 2011-08-08 Anti-wear wear plate Expired - Fee Related CN202187902U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102305210A (en) * 2011-08-08 2012-01-04 湘潭大唐焊接材料有限公司 Wear-resistant eyeglasses plate and manufacturing method thereof
CN108916030A (en) * 2018-07-20 2018-11-30 周才武 Wearing-cutting ring

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102305210A (en) * 2011-08-08 2012-01-04 湘潭大唐焊接材料有限公司 Wear-resistant eyeglasses plate and manufacturing method thereof
CN102305210B (en) * 2011-08-08 2015-09-16 湘潭大唐焊接材料有限公司 Anti-wear wear plate and manufacture method thereof
CN108916030A (en) * 2018-07-20 2018-11-30 周才武 Wearing-cutting ring

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120411

Termination date: 20150808

EXPY Termination of patent right or utility model