CN202184102U - Pressure compensation steam bulking machine - Google Patents
Pressure compensation steam bulking machine Download PDFInfo
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- CN202184102U CN202184102U CN2011202583919U CN201120258391U CN202184102U CN 202184102 U CN202184102 U CN 202184102U CN 2011202583919 U CN2011202583919 U CN 2011202583919U CN 201120258391 U CN201120258391 U CN 201120258391U CN 202184102 U CN202184102 U CN 202184102U
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- bulking
- steam
- tank
- bulking tank
- pressure compensation
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Abstract
The utility model relates to a pressure compensation stem bulking machine, comprising a bulking tank and a loading trolley disposed therein, characterized in that the inside of said bulking tank is evenly provided with multiple layers of steam nozzles along the horizontal direction; each layer of the steam nozzle is respectively connected to the transverse pipe of the same layer, and each transverse pipe is connected to a vertical pipe; said vertical pipe is connected to an air intake pipe at the one end of the bulking tank; the upper part of said bulking tank is evenly provided with a plurality of air intake pipes for making the compressed air enter into the bulking tank from the upper part to the lower part; one side at the other end of said bulking tank is connected with a tank gage via the hinges, and the other side thereof is provided with a handle for closing or opening the tank gate; the centre of said tank gate is provided with a valve of latus rectum. The utility model increases the pressure difference of the steam bulking through compensating pressure so as to realize the bulking of the lower-temperature materials and avoid the decomposition and large nutrient loss of the materials due to overheating. Therefore, the utility model can be widely applied to the bulking procedures for slicing and dewatering the fruits and vegetables.
Description
Technical field
The utility model relates to a kind of pressure compensation steam bulking machine, is specially adapted to the processing of farm products field of food.
Background technology
Fruit and vegetable crisp chip and dehydrated vegetables are important agricultural production processed foods.Traditional fruit and vegetable crisp chip processing is main with frying-expansion; The product oil content is generally greater than 15%; Storage for a long time is prone to oxidation, the long-term edible body fat that is prone to cause, and therefore the fruit vegetable crisp slices processed technical development of non-in recent years frying-expansion is very fast; Like changing temperature-pressure-difference and puffing is that moment is reduced to vacuum state made material expanded after fruits and vegetables with dehydration in advance placed in the Bulking tank increasing temperature and pressure and keep a period of time; Microwave vacuum puffing is fruit vegetable crisp slices processed, thereby is that fruits and vegetables absorb microwave energy and convert heat energy into and impel the moisture rapid evaporation to realize low temperature expanding under vacuum condition; The fruit and vegetable crisp chip color and luster and the raciness of these method expanding processing, but equipment has high input, energy consumption is high, and the expanded required time is longer, and production cost is higher.Dehydrated vegetables often adopts heated-air drying and freeze drying, and heated-air drying equipment input is lower, but the vegetables contraction is serious, and rehydration is bad; Freeze drying processed dehydrated vegetables color and luster is good, nutritive loss is few, rehydration good, but dewatering time is long, energy consumption is high.
The fragility of fruit and vegetable crisp chip and the rehydration of dehydrated vegetables all require product to have the institutional framework of porous, and bulking equipment therefore efficient, low energy consumption is the key point that guarantees bright product quality, improves product competitiveness.
Summary of the invention
Deficiency in view of prior art; The purpose of the utility model is to provide a kind of pressure compensation steam bulking machine; This pressure compensation steam bulking machine have material be heated pressurized evenly, lower, expanded even, easy to operate, the advantage such as energy consumption is lower of swelling temperature, be used for materials such as expanded fruit, vegetables.
To achieve these goals; The technical scheme of the utility model is: a kind of pressure compensation steam bulking machine; Comprise Bulking tank and be arranged at the material containing car in the Bulking tank, it is characterized in that: in the said Bulking tank longitudinally level evenly be provided with the multilayer steam jet, every layer of steam jet is connected with transverse tube with one deck respectively; Each transverse tube all is connected with vertical tube, and said vertical tube is connected with the steam inlet pipe of Bulking tank one end; The top of said Bulking tank evenly is provided with a plurality of air inlet pipe that make compressed air get into Bulking tank from top to bottom; One side of the said Bulking tank other end door that has been connected through the hinge jar, opposite side is provided with and is used to seal or open jar handle of door, and the central authorities of said jar of door are provided with big latus rectum valve.
Further, said steam inlet pipe is connected with inlet valve through steam-water separator, and said a plurality of air inlet pipe are connected with intake valve through main air inlet pipe, and the bottom of said Bulking tank is provided with drain valve.
Further; Below in the said Bulking tank longitudinally is horizontally disposed with the guide rail of pair of parallel; The both sides, below of said material containing car are respectively arranged with the roller that matches with guide rail, and said material containing car upper edge vertical equity is provided with the multilayer support, is placed with the material containing dish on each layer support; The base plate of said material containing dish is a porous plate, and said material containing dish is between the adjacent two layers steam jet.
Further, be provided with Pressure gauge and thermometer above the said Bulking tank.
Compared with prior art, the utlity model has following advantage: many steam jets that layering longitudinally in (1) this Bulking tank, level are installed guarantee that the steam in the Bulking tank evenly distributes; (2) a plurality of air inlet pipe are evenly installed in this Bulking tank top, make compressed air by getting into Bulking tank from top to bottom, realize that compressed air and steam evenly mix, and can effectively reduce the expanded required temperature of material when improving the bulking pressure difference through pressure compensation; (3) this steam-water separator is realized the separation to entrainment with steam moisture, avoids causing the material suction and influencing expansion effect in the water droplet entering Bulking tank; (4) drain valve is installed in this Bulking tank below, can the condensed water in the jar in time be discharged outside the machine, discharges the generation that causes the condensed water splash phenomena when avoiding expanded because of pressure is prominent; (5) the material containing dish in the material containing car has guaranteed that material receives thermal uniformity between each layer steam jet; (6) the expanded adaptability to raw materials such as fruit, vegetables is strong, can be widely used in the expanded operation of processing such as fruit and vegetable crisp chip, dehydrated vegetables.
Description of drawings
Fig. 1 is the organigram of the utility model embodiment.
Fig. 2 is the cross-sectional schematic at A-A place among Fig. 1.
Fig. 3 is the cross-sectional schematic at B-B place among Fig. 1.
Among the figure: the big latus rectum valve of 1-inlet valve 2-steam-water separator 3-steam inlet pipe 4-Pressure gauge 5-thermometer 6-steam jet 7-material containing car 8-air inlet pipe 9-drain valve 10-master air inlet pipe 11-Bulking tank 12-intake valve 13-jar door 14-handle 15-16-hinge 17-support 18-material containing dish 19-roller 20-guide rail 21-vertical tube 22-transverse tube.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is done further elaboration.
With reference to figure 1 ~ 3; A kind of pressure compensation steam bulking machine; Comprise Bulking tank 11 and be arranged at the material containing car 7 in the Bulking tank 11, it is characterized in that: in the said Bulking tank 11 longitudinally level evenly be provided with multilayer steam jet 6, every layer of steam jet 6 is connected with transverse tube 22 with one deck respectively; Each transverse tube 22 all is connected with vertical tube 21, and said vertical tube 21 is connected with the steam inlet pipe 3 of Bulking tank 11 1 ends; The top of said Bulking tank 11 evenly is provided with a plurality of air inlet pipe 8 that make compressed air get into Bulking tank 11 from top to bottom; One side of said Bulking tank 11 other ends is connected with a jar door 13 through hinge 16, and opposite side is provided with and is used to seal or open jar handle 14 of door 13; The central authorities of said jar of door 13 are provided with big latus rectum valve 15, and when the big latus rectum of rapid unlatching valve 15, the pressure in the abrupt release Bulking tank makes material expanded.
In the present embodiment; Said steam inlet pipe 3 is connected with inlet valve 1 through steam-water separator 2; Steam is got rid of the moisture of carrying secretly through steam-water separator 2 when opening inlet valve 1; Steam is evenly got in the Bulking tank 11 by steam jet 6 behind steam inlet pipe 3, vertical tube 21, transverse tube 22, treats expanded material heating; Said a plurality of air inlet pipe 8 is connected with intake valve 12 through main air inlet pipe 10, and compressed air gets in the Bulking tank 11 when opening intake valve 12, and is poor to improve bulking pressure; The bottom of said Bulking tank 11 is provided with drain valve 9, so that the condensed water in the Bulking tank 11 is in time got rid of outside the machine.
In the present embodiment, the below in the said Bulking tank 11 longitudinally is horizontally disposed with the guide rail 20 of pair of parallel, and the both sides, below of said material containing car 7 are respectively arranged with the roller 19 that matches with guide rail 20, convenient-loading truck 7 turnover Bulking tanks 11; Said material containing car 7 upper edge vertical equities are provided with multilayer support 17, are placed with material containing dish 18 on each layer support 17, and the base plate of said material containing dish 18 is a porous plate.
In order to guarantee the thermally equivalent of material, said material containing car 7 is in guide rail pushes Bulking tank 11 time, and 18 on said material containing dish is between adjacent two layers steam jet 6; In order to realize that said inlet valve 1 is connected with steam generator to the heating of material in the Bulking tank 11; In order to provide enough bulking pressure poor, said intake valve 12 is connected with air compressor; Said Bulking tank 11 tops are provided with Pressure gauge 4 and thermometer 5, with pressure and the temperature of charge in the real-time demonstration Bulking tank 11.
The course of work of the utility model: have material containing dish 18 loaded material of sieve aperture, be positioned on the multilayer support 17 of material containing car 7, in the time of in material containing car 7 gets into Bulking tanks 11, material containing dish 18 between adjacent two layers steam jet 6, closed container door 13; Open inlet valve 1; The steam that steam generator produces is after steam-water separator 2 separates moisture; Evenly get in the Bulking tanks 11 by steam jet 6 through steam inlet pipe 3, vertical tube 21, transverse tube 22 backs again, and close inlet valve 1 after the material on the material containing dish 18 heated; Open intake valve 12; The compressed air that air compressor produces gets in the Bulking tank 11 through main air inlet pipe 10, air inlet pipe 8 from top to bottom; And with close intake valve 12 after steam evenly mixes, can effectively reduce the expanded required temperature of material when improving the bulking pressure difference through pressure compensation; In Steam Heating material and compressed air pressurization, drain valve 9 is in time discharged the condensed water in the jar outside the machine automatically, discharges the generation that causes the condensed water splash phenomena because of pressure is prominent when avoiding expanded; Open big latus rectum valve 15, the pressure in the abrupt release Bulking tank 11 makes material expanded.
The above is merely the preferred embodiment of the utility model, and all equalizations of being done according to the utility model claim change and modify, and all should belong to the covering scope of the utility model.
Claims (8)
1. pressure compensation steam bulking machine; Comprise Bulking tank and be arranged at the material containing car in the Bulking tank; It is characterized in that: in the said Bulking tank longitudinally level evenly be provided with the multilayer steam jet; Every layer of steam jet is connected with transverse tube with one deck respectively, and each transverse tube all is connected with vertical tube, and said vertical tube is connected with the steam inlet pipe of Bulking tank one end; The top of said Bulking tank evenly is provided with a plurality of air inlet pipe that make compressed air get into Bulking tank from top to bottom; One side of the said Bulking tank other end door that has been connected through the hinge jar, opposite side is provided with and is used to seal or open jar handle of door, and the central authorities of said jar of door are provided with big latus rectum valve.
2. a kind of pressure compensation steam bulking machine according to claim 1, it is characterized in that: said steam inlet pipe is connected with inlet valve through steam-water separator.
3. a kind of pressure compensation steam bulking machine according to claim 1, it is characterized in that: said a plurality of air inlet pipe are connected with intake valve through main air inlet pipe.
4. a kind of pressure compensation steam bulking machine according to claim 1, it is characterized in that: the bottom of said Bulking tank is provided with drain valve.
5. a kind of pressure compensation steam bulking machine according to claim 1 is characterized in that: the below in the said Bulking tank longitudinally is horizontally disposed with the guide rail of pair of parallel, and the both sides, below of said material containing car are respectively arranged with the roller that matches with guide rail.
6. according to claim 1 or 5 described a kind of pressure compensation steam bulking machines, it is characterized in that: said material containing car upper edge vertical equity is provided with the multilayer support, is placed with the material containing dish on each layer support, and the base plate of said material containing dish is a porous plate.
7. a kind of pressure compensation steam bulking machine according to claim 6, it is characterized in that: said material containing dish is between the adjacent two layers steam jet.
8. a kind of pressure compensation steam bulking machine according to claim 1 is characterized in that: said Bulking tank top is provided with Pressure gauge and thermometer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202583919U CN202184102U (en) | 2011-07-21 | 2011-07-21 | Pressure compensation steam bulking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202583919U CN202184102U (en) | 2011-07-21 | 2011-07-21 | Pressure compensation steam bulking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202184102U true CN202184102U (en) | 2012-04-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202583919U Expired - Fee Related CN202184102U (en) | 2011-07-21 | 2011-07-21 | Pressure compensation steam bulking machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN202184102U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102885391A (en) * | 2012-09-26 | 2013-01-23 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| CN103251121A (en) * | 2013-05-28 | 2013-08-21 | 江苏楷益智能科技有限公司 | Material frame for puffing tank |
| CN104957553A (en) * | 2015-06-09 | 2015-10-07 | 烟台泉源食品有限公司 | Apple crisp puffing equipment and processing technology thereof |
| CN107616538A (en) * | 2017-11-03 | 2018-01-23 | 宁夏杞芽食品科技有限公司 | A kind of expanded reduction apparatus of fructus lycii |
| CN110150708A (en) * | 2019-06-12 | 2019-08-23 | 温州科技职业学院 | Saturated vapor directly heats Bulking tank and expanding food processing technology |
-
2011
- 2011-07-21 CN CN2011202583919U patent/CN202184102U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102885391A (en) * | 2012-09-26 | 2013-01-23 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| WO2014048008A1 (en) * | 2012-09-26 | 2014-04-03 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| CN102885391B (en) * | 2012-09-26 | 2015-04-15 | 江苏派乐滋食品有限公司 | Integrated puffing and drying machine |
| CN103251121A (en) * | 2013-05-28 | 2013-08-21 | 江苏楷益智能科技有限公司 | Material frame for puffing tank |
| CN104957553A (en) * | 2015-06-09 | 2015-10-07 | 烟台泉源食品有限公司 | Apple crisp puffing equipment and processing technology thereof |
| CN104957553B (en) * | 2015-06-09 | 2016-08-24 | 烟台泉源食品有限公司 | Apple crisp slices bulking equipment and processing technology thereof |
| CN107616538A (en) * | 2017-11-03 | 2018-01-23 | 宁夏杞芽食品科技有限公司 | A kind of expanded reduction apparatus of fructus lycii |
| CN110150708A (en) * | 2019-06-12 | 2019-08-23 | 温州科技职业学院 | Saturated vapor directly heats Bulking tank and expanding food processing technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20150721 |
|
| EXPY | Termination of patent right or utility model |