A kind of continuous washing separator
Technical field
The utility model relates to the washing facility of material after a kind of nitration reaction, particularly a kind of continuous washing separator.
Background technology
Nitration reaction is in organic molecule, to introduce nitro (course of reaction NO2) will be washed and alkali cleaning after the nitration reaction.Wash mill of the prior art is an intermittent operation, adopts the artificial raw material that add, and squeezes in the rinsing machine through pump; Unit is reinforced, and unit washing, washing divide to be carried out for 4 times; Open to stir to add to wash after 30 minutes and stop; Stir and separated 30-40 minutes, water in the machine is taken away, add the water repeated water washing once more with vavuum pump.One ton of finished product needs 3 ~ 4 tons of waters, and when draining, can take more reactant out of, causes potential safety hazard; The generation wastewater flow rate is many, and waste water band material pollutes increase consumption more; All manually-operateds, and loaded down with trivial details, labour cost is big, and disengaging time is long, restriction output; Wash insufficiently, quality is unstable.
Summary of the invention
The technical problem that the utility model will solve is the deficiency to prior art, has proposed that a kind of energy consumption is low, continuous washing separator behind the good separating effect, free of contamination nitration reaction.
The technical problem that the utility model will solve realizes that through following technical scheme a kind of continuous washing separator is characterized in: be provided with tank body; The tank body bottom is for mixing the teeter chamber, and tank body top is provided with the separation chamber, mixes the teeter chamber and joins with feed pipe and water inlet pipe; The separation chamber is provided with purified liquor outlet and solid suspension outlet, between mixing teeter chamber and separation chamber, is provided with dividing plate, is provided with in the centre of dividing plate to connect the lifter that mixes teeter chamber and separation chamber; Lifter is provided with straight-through up and down material and promotes through hole, outside lifter, is provided with the material down going channel that is made up of inner and outer sleeves, and the material down going channel is connected with the port of lifter; The separation chamber is connected the bottom of sleeve with above-mentioned material down going channel outside; In mixing the teeter chamber, be provided with agitating device, the shaft of agitating device joins via the material lifting through hole of lifter and the stirring motor at tank body top, in the separation chamber, is provided with the sedimentation body; The sedimentation body comprises framework; In framework, be provided with some sedimentation swash plates, the sedimentation swash plate is towards the lifter setting, and the angle of inclination of sedimentation swash plate is 20 ~ 30 °.
The technical problem that the utility model will solve can also realize that further the sedimentation swash plate is set in parallel in the framework that the spacing between the adjacent sedimentation swash plate is 1.5 ~ 3cm through following technical scheme.
The technical problem that the utility model will solve can also realize that further described sedimentation body comprises the independently sedimentation unit of two fan-like patterns at least through following technical scheme.
The technical problem that the utility model will solve can also further realize that the outer wall that mixes the teeter chamber is provided with the circulation heating interlayer through following technical scheme.
The utility model compared with prior art, material and cleaning solution join continuously and mix in the teeter chamber, fully mix stirring after; Material along lifter promotes the through hole rising, and through material down going channel between inner sleeve and the lifter, gets into the separation chamber; In the separation chamber, carry out sedimentation separation.The utility model can be realized counter flow in series automation process operation, adds that water is reinforced to be automation control, does not shut down continuous separation; Accomplish collaborative the carrying out of one side production one side washing, one ton of product only needs 400 to 450 kilograms of water consumptions, has significantly reduced water consumption; Acid waste water after the washing can be back to use in the nitration processes; Operating personnel are few, and are simple to operate, lower labour intensity.The setting of sedimentation swash plate in the separator has increased separating area in the separator of same volume, water, material can be separated fast, reduces disengaging time, strengthens separating effect.Product purity can arrive more than 99.7%.
Description of drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the sedimentation unit structural representation.
The specific embodiment
A kind of continuous washing separator is provided with tank body, and the tank body bottom is for mixing teeter chamber 2; Tank body top is provided with separation chamber 6, mixes teeter chamber 2 and joins with feed pipe 9 and water inlet pipe 4, and separation chamber 6 is provided with purified liquor outlet 8 and solid suspension outlet 5; Between mixing teeter chamber 2 and separation chamber 6, be provided with dividing plate, be provided with the lifter 12 that is communicated with mixing teeter chamber and separation chamber in the centre of dividing plate, lifter 12 is provided with straight-through up and down material and promotes through hole 14; Outside lifter 12, be provided with the material down going channel 15 that constitutes by inner sleeve 11, outer sleeve 10; Material down going channel 15 is connected with the port of lifter 12, and separation chamber 6 is connected the bottom of sleeve 10 with above-mentioned material down going channel 15 outside, in mixing teeter chamber 2, is provided with agitating device 1; The shaft 13 of agitating device 1 joins via the material lifting through hole 14 of lifter and the stirring motor at tank body top; In separation chamber 6, be provided with sedimentation body 7, sedimentation body 7 comprises framework, in framework, is provided with some sedimentation swash plates 16; Sedimentation swash plate 16 is towards the lifter setting, and the angle of inclination of sedimentation swash plate 16 is 20 ~ 30 °.Sedimentation swash plate 16 is set in parallel in the framework, and the spacing between the adjacent sedimentation swash plate is 1.5 ~ 3cm.The outer wall that mixes the teeter chamber is provided with circulation heating interlayer 3.
Described sedimentation body comprises the independently sedimentation unit of two fan-like patterns at least.Each sedimentation unit all is equipped with the sedimentation swash plate through frame fixation.