CN202174587U - Safety protecting system of logistic packaged cigarette sorting manipulator - Google Patents
Safety protecting system of logistic packaged cigarette sorting manipulator Download PDFInfo
- Publication number
- CN202174587U CN202174587U CN2011202816035U CN201120281603U CN202174587U CN 202174587 U CN202174587 U CN 202174587U CN 2011202816035 U CN2011202816035 U CN 2011202816035U CN 201120281603 U CN201120281603 U CN 201120281603U CN 202174587 U CN202174587 U CN 202174587U
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- manipulator
- safety
- pallet
- pipeline
- guard rail
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Abstract
The utility model discloses a safety protecting system of a logistic packaged cigarette sorting manipulator, which comprises a packaged cigarette sorting conveying line, a manipulator used for sorting, a manipulator working area protecting rail, a manipulator controller, a manipulator cargo station, a tray conveying line, a safety protecting door, a pedal device, a safety optical grating protecting device and an alarm early-warning device. The safety protecting system of the logistic packaged cigarette sorting manipulator has the technical effects that a safety protection control platform of the packaged cigarette sorting manipulator is constructed by utilizing a safety loop control way, and the safety protection of a safety blind area which is difficult to protect is realized by introducing a novel safety detecting and early-warning device. Synchronously, the control flow and the way of the whole safety system are planned and designed in detail; a feasible and effective safety operation specification is established; and the safety protection functions of a manipulator system not only can be complete, safer and more reliable, but also the production synergetic capability can be improved effectively, thereby greatly promoting the work efficiency of an operator.
Description
Technical field
The utility model relates to a kind of security protection system, particularly a kind of logistics part cigarette letter sorting manipulator security protection system.
Background technology
Novel part cigarette letter sorting warehouse-in system is the equipment of introducing first during Changsha Cigarette Factory 15 technological transformation; It mainly is through part cigarette letter sorting pipeline the part cigarette to be transported near the manipulator; Manipulator sorts the part cigarette and part cigarette branch is put on the pallet pipeline, is delivered on the load wagon through the pallet pipeline, and this cover system is based on an engineering bar code and designs; Can the part cigarette of different recraters be sorted and piling; The whole system speed of service is fast, efficient is high, and arm-and-hand system is as the important component part of sorting system, and its stability and security also are the important assurances of whole sorting system overall performance.Yet; Original mechanical hand guard system is to realize function of safety protection with the simple physics isolation method; There is very flexible, efficient is low and has shortcoming such as protection blind area etc., can not adapt to novel part cigarette letter sorting warehouse-in system high-speed rate, the requirement of stiff stability.
Referring to Fig. 1, in the time of need safeguarding the manipulator place under repair as if the Operation and maintenance personnel, need to open the rear portion safety protective door and could get into the manipulator working region through overline bridge.Safety protective door is unfavorable for the processing of urgent abnormal conditions, inefficiency away from operating area.In addition; Also there is the security protection blind area in original manipulator security protection system; Guard rail can not be installed in the position that is pallet pipeline pass-out manipulator working region, causes operating personnel can under the situation of not opening safety door, pass in and out the manipulator zone, has great potential safety hazard.
The deficiency of prior art conclude following some:
1, there is the blind area in security protection system, and operation or maintenance personal do not trigger and get into the manipulator zone under security protection system, the non-stop-machine situation of manipulator, cause the risk of personal injury;
2, the operative employee works platform away from the inlet in manipulator zone, and operation or maintenance personal need could get into through crossover-passing should the zone, is unfavorable for the processing of urgent abnormal conditions, inefficiency;
3, operation or maintenance personal need through tray conveying system when operating area is worked, and have the collision pallet to cause the risk of article damage and personal injury;
4, auxiliary alarming device such as whole safety return circuit system shortage sound, light, sign is unfavorable for the O&M of system.
The utility model content
There is safe blind area in order to solve existing letter sorting manipulator security system; Operative employee's platform of working causes inefficiency away from the inlet in manipulator zone; When working, operating personnel are prone to collision pallet pipeline; The technical problem that lacks acousto-optic warning device, the utility model provide a kind of logistics part cigarette letter sorting manipulator security protection system of having improved the security protection ability of arm-and-hand system effectively.
In order to realize above-mentioned technical purpose, the technical scheme of the utility model is a kind of logistics part cigarette letter sorting manipulator security protection system; Comprise part cigarette letter sorting pipeline; The manipulator that is used to sort, manipulator working region guard rail, manipulator controller, manipulator are put goods station platform and pallet pipeline, and described manipulator is arranged between part cigarette letter sorting pipeline and the pallet pipeline, and described manipulator working region guard rail is around the manipulator setting; Described manipulator is put the goods station platform and is connected to the pallet pipeline; Described pallet pipeline passes manipulator working region guard rail, and described manipulator controller communication link is connected to manipulator, also comprises safety protective door; Described safety protective door is arranged on the guard rail of manipulator working region, and described manipulator controller communication link is connected to safety protective door.
Described a kind of logistics part cigarette letter sorting manipulator security protection system comprises also supplying operating personnel to walk the device with pedal of pallet pipeline that described device with pedal is set up in pallet pipeline top and passes the pallet pipeline.
Described a kind of logistics part cigarette letter sorting manipulator security protection system; Also comprise the safe grating protector; Described safe grating protector comprises personnel's passage grating protector and pallet turnover manipulator zone grating protector of walking; The described personnel passage grating protector of walking is arranged at the device with pedal both sides; Described pallet turnover manipulator zone grating protector is arranged at the position of passing manipulator working region guard rail on the pallet pipeline, and described safe grating protector is electrically connected to the manipulator controller.
Described a kind of logistics part cigarette letter sorting manipulator security protection system; Also comprise the alarm prior-warning device; Described alarm prior-warning device comprises three demonstration lampposts with sound and light of alarm; Described demonstration lamppost is arranged at outside the guard rail of manipulator working region, shows that lamppost is electrically connected to the manipulator controller.
The technique effect of the utility model is; Utilize the safety return circuit control mode to make up a part cigarette letter sorting manipulator security protection control platform; Through introducing novel safety detection, prior-warning device, the security protection of the feasible safe blind area that is difficult to protect is achieved.Simultaneously the control flow and the mode of whole security system detailed planning and design have been carried out; Formulate trip and effective safety regulation for operations; And be aided with the security protection sign of important area, greatly improved the security protection ability of whole cigarette letter sorting arm-and-hand system, the function of safety protection that not only can make arm-and-hand system more comprehensively, safety and reliable; And can effectively improve the production cooperative ability, operating personnel's operating efficiency is promoted energetically.
The utility model has been realized complete upgrading of whole system function of safety protection and transformation; Refinement the control flow of security protection system; Institutionalization, standardization are carried out in behavior to operating personnel, and the security protection system hommization more after the feasible upgrading has effectively improved the production cooperative ability; Strengthen the safety assurance ability of whole system, improved the operating efficiency of system.Simultaneously, control flow that designs in the system and mode, new safety detection, early warning, the control device of using also provide effective assurance for the advance of whole system.
Below in conjunction with accompanying drawing the utility model is described further.
Description of drawings
Fig. 1 is an original mechanical hand security protection system vertical view;
Fig. 2 is the structural representation of the utility model;
Fig. 3 is the pallet discrepancy platform control program flow chart of the utility model;
Fig. 4 is the row of channels control program flow chart of walking of the present invention;
Wherein 1 is part cigarette letter sorting pipeline, and 2 is manipulator, and 3 is manipulator working region guard rail; 4 is the manipulator controller, and 5 put the goods station platform for manipulator, and 6 is the pallet pipeline; 7 is safety protective door, and 8 is device with pedal, and 9 are personnel's passage grating protector of walking; 10 are pallet turnover manipulator zone grating protector, and 11 for showing lamppost.
The specific embodiment
Referring to Fig. 2; The utility model comprises part cigarette letter sorting pipeline 1; The manipulator 2 that is used to sort, manipulator working region guard rail 3, manipulator controller 4, manipulator are put goods station platform 5 and pallet pipeline 6, and manipulator 2 is arranged between part cigarette letter sorting pipeline 1 and the pallet pipeline 6, and manipulator working region guard rail 3 is provided with around manipulator 2; Manipulator is put goods station platform 5 and is connected to pallet pipeline 6; Pallet pipeline 6 passes manipulator working region guard rail 3, and manipulator controller 4 communication link are connected to manipulator 2, also comprise safety protective door 7; Safety protective door 7 is arranged on the manipulator working region guard rail 3, and manipulator controller 4 communication link are connected to safety protective door 7.The device with pedal 8 that supplies operating personnel to walk pallet pipeline 6 is set up in pallet pipeline 6 tops and passes pallet pipeline 6.The safe grating protector comprises personnel walk passage grating protector 9 and pallet turnover manipulator zone grating protector 10; Personnel's passage grating protector 9 of walking is arranged at device with pedal 8 both sides; Pallet turnover manipulator zone grating protector 10 is arranged at the position of passing manipulator working region guard rail 3 on the pallet pipeline 6, and the safe grating protector is electrically connected to manipulator controller 4.Alarm prior-warning device, alarm prior-warning device comprise three demonstration lampposts 11 with sound and light of alarm, show that lamppost 11 is arranged at outside the manipulator working region guard rail 3, show that lamppost 11 is electrically connected to manipulator controller 4.
The utility model has increased by three safety protective doors 7, five escape ways and novel checkout gears; Sound and light alarm and operating means are provided again; Can change the mode of operation of original security protection system fully; Remedy the safe blind area of manipulator 2 working regions, ensure operation and maintenance personal's personal safety, the damage risk of minimizing equipment and product.
Safety device mainly by safety protective door 7, safe grating, open and the operating means and the escape way of the security protection system that resets are formed.
Wherein, safety protective door 7 is safety devices that handled easily or maintenance personal pass in and out manipulator 2 zones.This safety door can play protective action by locked safety protective door 7, can seal in safety return circuit system and main controller again, with operating means safety door is controlled and early warning, has further improved the protective capacities of safety protective door 7.
Native system has used four groups of gratings altogether, and two groups are used for not protection zone, pallet turnover manipulator 2 area protection hurdles, remedy the protection blind area of guard rail, two groups of escape ways that are used for artificial through the tray conveying system zone.
Open and operating means and the escape way of the security protection system that resets are the servicing units as whole safety device, for operation or maintenance personal provide the possible of operation.Operating means is to be installed on an operating case that gets on the other column of operating area passage, has the function of the unlatching and the protective door safety lock that resets.Escape way is a passage of installing, be exclusively used in entering manipulator 2 zones in the tray conveying system zone, mainly is some device with pedal 8, is installed on the rollgang.
The alarm prior-warning device comprises acoustic-optic alarm and safety alarming and identifying.Acoustic-optic alarm is made up of three demonstration lampposts 11 with sound and light of alarm, is installed on every manipulator 2 extra-regional column tops respectively, is installed together with operating case, for operating personnel provide alarm and early warning.Safety alarming and identifying comprises prohibitory sign, caution sign, instruction flag and caution term, according to country's sign caution class standard, on deathtrap, key area and walking passage, pastes, and caution, prompting practitioner are by standard walking and operation.
The security protection control program
The security protection control program comprises on the basis of original control program, the control program that function designed that need realize to the security protection upgrade-system.Its major function is for whole security protection system provides the software guarantee, and it is compact and rationally that programming needs, and this program will be embedded in the existing equipment program, and the standardization of considered programming, validity are made every effort to the guaranteeing role that reaches best.The manipulator 2 security protection system program flow diagrams of Fig. 2 for inventing can find out that by figure this program is simple and effective, and are compact and reasonable.
Safety regulation for operations
Safety regulation for operations by start power on step, automatically the operation step, manually operation step, power-off operation step and abnormal problem treatment step five parts are formed.It is for make after the upgrading security protection system more effectively, reliable, aim at " part cigarette letter sorting manipulator 2 security protection operational procedures " that part cigarette letter sorting operating personnel write, the operating process under the different situations in this zone has all been carried out standard.
Hardware designs is following:
1,3 manipulator 2 fronts are near a safety protective door 7 is installed respectively in the guard rail at roller conveyor position; This safety protective door 7 has communication function; Realize through an electromagnetic switch lock (containing interlocking detection and latch lock), and on the guard rail in manipulator 2 zones, paste prohibitory sign, caution sign;
2, safe grating adopts the light curtain product that SICK company produces, and this product has very strong signal emission and ability to accept, also can reliably move at abominable industrial condition.
3, in the tray conveying system, get on the conveyor pallet that is defined as track route before the manipulator working region device with pedal 8 is installed, lay antiskid plate.In addition, installation channel grating supervising device is monitored personnel's walking process, and pastes instruction flag and prohibitory sign;
4, the grating supervising device is installed and is passed in and out not protection zone, manipulator 2 area protection hurdles,, remedy the protection blind area of guard rail monitoring through these regional personnel unusually and reporting to the police in pallet;
5, stop button and SR operating case, red status indicator lamp and buzzer are installed by manipulator 2 electric cabinet places (operating area);
The safety detection switch of the safety protective door 7 that 6, will newly install additional, each grating device seal in manipulator 2 and tray conveying system safety return circuit, unusual back occurs the both sides system is all controlled, and are reduced to minimum to injury;
7, work out control program in the tray conveying system main controller, and the installation and control relay;
Software designs as follows:
Referring to Fig. 3; For manipulator 2 security protection system program flow diagrams of the present invention, can find out that by this figure whole procedure is compact to design and effective; Mainly considered the realization of security function in the design; After comprising that appearance is unusual, the linkage between tray conveying system and manipulator 2 systems, the operability that personnel use system etc.
Referring to Fig. 4, the manipulator 2 area protection hurdles not passage grating control flow of protection zone are that the passage grating will be sensed object after manipulator was put goods station platform 5 release pallets, but platform carries motor can not shut down, and system does not report to the police yet.Remove other situation in addition; As long as grating is sensed object or the for example misalignment of the fault of grating own; This manipulator 2 carries motor all can stop immediately with platform, and startups that also can be under an embargo of corresponding manipulator 2 extra-regional tray conveying system platforms prevents the generation of accident collision incident.Simultaneously, the indicating fault red light at manipulator controller 4 places lights, and the buzzer buzzing is reported to the police, and also can show " protective door is opened " sign on the status bar of manipulator 2KCP display screen, and warning function is played in operation and attendant.During recovery, have only object leave grating region or grating recover normal after, safety door was opened once, manually-operated SR, equipment just can reset, and continue operation.
It is the walking personnel when walking row of channels that row of channels grating control flow is walked in the tray conveying system manual work; The passage grating signal can be stopped and triggered; System will forbid that other platform conveying articles are to this platform; Promptly close prime and carry the conveying enable signal of platform to comprise the direct puncture transport trolley, play the effect that guard rows is walked personnel's personal safety.In addition, if the walking personnel normally promptly do not pass through walking on the row of channels to stop through walking row of channels fast, the indicating fault at manipulator controller 4 places red with buzzer will can alarm.Surpass 2 seconds if the walking personnel rest on away row of channels, the malfunction indicator lamp at manipulator controller 4 places will be glimmered, and buzzer is reported to the police buzzing, and presenting bank is walked personnel and left away row of channels, guarantee the normal operation of equipment.Do not recover normal as long as the passage grating detects object, system will automatically reset.
Claims (4)
1. a logistics part cigarette sorts the manipulator security protection system; Comprise part cigarette letter sorting pipeline (1); The manipulator that is used to sort (2), manipulator working region guard rail (3), manipulator controller (4), manipulator are put goods station platform (5) and pallet pipeline (6); Described manipulator (2) is arranged between part cigarette letter sorting pipeline (1) and the pallet pipeline (6), and described manipulator working region guard rail (3) is provided with around manipulator (2), and described manipulator is put goods station platform (5) and is connected to pallet pipeline (6); Described pallet pipeline (6) passes manipulator working region guard rail (3); Described manipulator controller communication link is connected to manipulator (2), it is characterized in that, also comprises safety protective door (7); Described safety protective door (7) is arranged on the guard rail of manipulator working region, and described manipulator controller (4) communication link is connected to safety protective door (7).
2. a kind of logistics part cigarette letter sorting manipulator security protection system according to claim 1; It is characterized in that; Also comprise supplying operating personnel to walk the device with pedal (8) of pallet pipeline, described device with pedal (8) is set up in pallet pipeline (6) top and passes pallet pipeline (6).
3. a kind of logistics part cigarette letter sorting manipulator security protection system according to claim 2; It is characterized in that; Also comprise the safe grating protector; Described safe grating protector comprises personnel's passage grating protector (9) and pallet turnover manipulator zone grating protector (10) of walking; The described personnel passage grating protector (9) of walking is arranged at the device with pedal both sides, and described pallet turnover manipulator zone grating protector (10) is arranged at the position of passing manipulator working region guard rail on the pallet pipeline, and described safe grating protector is electrically connected to the manipulator controller.
4. according to claim 1 or 2 or 3 described a kind of logistics part cigarette letter sorting manipulator security protection systems; It is characterized in that; Also comprise the alarm prior-warning device; Described alarm prior-warning device comprises three demonstration lampposts (11) with sound and light of alarm, and described demonstration lamppost (11) is arranged at outside the guard rail of manipulator working region, shows that lamppost (11) is electrically connected to the manipulator controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202816035U CN202174587U (en) | 2011-08-04 | 2011-08-04 | Safety protecting system of logistic packaged cigarette sorting manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202816035U CN202174587U (en) | 2011-08-04 | 2011-08-04 | Safety protecting system of logistic packaged cigarette sorting manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202174587U true CN202174587U (en) | 2012-03-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202816035U Expired - Lifetime CN202174587U (en) | 2011-08-04 | 2011-08-04 | Safety protecting system of logistic packaged cigarette sorting manipulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202174587U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103991073A (en) * | 2014-05-07 | 2014-08-20 | 苏州工业园区职业技术学院 | Automatic carrying mechanical arm |
| CN109279340A (en) * | 2018-09-04 | 2019-01-29 | 广州华智汽车部件有限公司 | A kind of automotive seat coil inserting apparatus |
| WO2022110275A1 (en) * | 2020-11-27 | 2022-06-02 | 深圳市华星光电半导体显示技术有限公司 | Apparatus and method for preventing collision of device components |
| CN105035714B (en) * | 2015-06-30 | 2023-05-26 | 贵州慧联科技有限公司 | Automatic robot cigarette sorting production line and sorting method thereof |
-
2011
- 2011-08-04 CN CN2011202816035U patent/CN202174587U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103991073A (en) * | 2014-05-07 | 2014-08-20 | 苏州工业园区职业技术学院 | Automatic carrying mechanical arm |
| CN105035714B (en) * | 2015-06-30 | 2023-05-26 | 贵州慧联科技有限公司 | Automatic robot cigarette sorting production line and sorting method thereof |
| CN109279340A (en) * | 2018-09-04 | 2019-01-29 | 广州华智汽车部件有限公司 | A kind of automotive seat coil inserting apparatus |
| CN109279340B (en) * | 2018-09-04 | 2024-03-08 | 广州华智汽车部件有限公司 | Automobile seat offline device |
| WO2022110275A1 (en) * | 2020-11-27 | 2022-06-02 | 深圳市华星光电半导体显示技术有限公司 | Apparatus and method for preventing collision of device components |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120328 |
|
| CX01 | Expiry of patent term |