CN202155291U - Automatic filling and sealing machine for photovoltaic module junction boxes - Google Patents
Automatic filling and sealing machine for photovoltaic module junction boxes Download PDFInfo
- Publication number
- CN202155291U CN202155291U CN2011202369987U CN201120236998U CN202155291U CN 202155291 U CN202155291 U CN 202155291U CN 2011202369987 U CN2011202369987 U CN 2011202369987U CN 201120236998 U CN201120236998 U CN 201120236998U CN 202155291 U CN202155291 U CN 202155291U
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- glue
- photovoltaic module
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- sealing
- frame
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Abstract
An automatic filling and sealing machine for photovoltaic module junction boxes comprises a frame and two closed glue storage tanks mounted on the frame. A vertical glue nozzle capable of moving vertically and bilaterally is mounted on the frame, and a spiral face protruding the inner wall of the glue nozzle is arranged on the inner wall of the glue nozzle from a glue inlet end to a glue outlet end thereof. Glue outlets of glue conveying pipes of the two glue storage tanks are positioned in a closed mixing container which is communicated with the glue inlet end of the glue nozzle. Glue in the glue storage tanks is conveyed into the glue inlet end of the glue nozzle by the aid of pumps, and rotates along the spiral face to be mixed under the action of pressure prior to being extruded for filling and sealing from the glue outlet end of the glue nozzle. Operations of conveying, filling and sealing are controlled by an automatic control system, and the glue in two groups can be filled and sealed for coating under automatic control. Mixing of the sealing glue in two groups is completed by the aid of the spiral face in the glue nozzle, operation efficiency is improved while energy is saved, and operation quality of filling, sealing and coating is also improved.
Description
Technical field
The utility model relates to the water-tight equipment of photovoltaic module terminal box, refers in particular to the automation filling and sealing machine that is used to seal.
Background technology
In the photovoltaic industry, very high for the sealing property requirement of solar photovoltaic assembly.The fluid sealant performance requirement that is used for solar photovoltaic assembly has multiple premium properties such as good heatproof, radiation hardness, radiation hardness, waterproof insulation, service life height.When the photovoltaic module poor sealing, the bad phenomenon that can cause that solar panel drops, damage etc. reduced service life takes place.
Usually, the fluid sealant performance that the sealing of photovoltaic module terminal box needs is very high, and requires to have good curable.The casting glue of one-component is fast owing to curing rate, is difficult for storage, therefore, all adopts the fluid sealant of two components to carry out terminal box embedding stickup usually.Two component sealing gum have only after it mixes its curing rate just can accelerate.In order to realize the embedding of two component sealing gum, utilize simple utensil to carry out the two component sealing gum of manual mixing at first, but its inefficiency, and the very difficult control of the amount of every component is accurately, causes the performance of fluid sealant variant.In order to improve embedding efficient and embedding quality, the utility model has designed a kind of automation filling and sealing machine, realizes the automation embedding.
Summary of the invention
The utility model technical problem to be solved provides a kind of automation filling and sealing machine, and it can be controlled the glue amount of two component sealing gum automatically and be blended together, and the butted line box is realized automatic embedding then.This automation filling and sealing machine casting glue amount high conformity, and two component sealing gum mixes, and improved the embedding quality of fluid sealant.
For solving the problems of the technologies described above, the technical scheme that the utility model provides is a kind of photovoltaic module terminal box automation filling and sealing machine, and it comprises frame, is installed in the storage glue jar of two groups of sealings on the said frame; It is characterized in that on said frame, vertical Jiao Zui being installed with moving up and down, said Jiao Zui is provided with the helicoid of the said glue mouth inwall of protrusion from its inwall that advances glue end to its glue-extruding end; The gum outlet of the glue conveying box of said two groups of storage glue jars is arranged in the mixer of sealing, and said mixer is communicated with the glue end that advances of said Jiao Zui; The sizing material that said storage glue jar is incited somebody to action wherein through pump is delivered to advancing in the glue end of said Jiao Zui, and makes two groups of sizing materials carry out embedding along back the extruding from the glue-extruding end of said Jiao Zui of helicoid rotation mixing under pressure; Said conveying embedding operation is by automatic controlling system.
In said two groups of storage glue jars, be respectively arranged with agitating device.
Said agitating device is the wind-force agitator.
Be respectively arranged with the negative pressure defoaming device on said two groups of storage glue jars.
Said negative pressure defoaming device comprises the negative pressure buffer container that is installed on the said frame, and said negative pressure buffer container is communicated with said storage glue jar through pipeline respectively; Said negative pressure buffer container is communicated with through pipeline with air compressor machine.
Said frame comprises that one has the horizontal support of horizontal concrete chute, in the horizontal concrete chute of said horizontal support, be fixed with slidably one have a vertical chute vertical support frame, said Jiao Zui is fixed in the vertical chute of said vertical support frame slidably.
Be fixed with waste material collection device in said vertical support frame one side, said waste material collection device can turn to said glue mouth below and carries out garbage collection.
The utility model can make the sizing material of two components carry out the embedding coating through automation control through the filling and sealing machine of automation.Utilize the helicoid in the glue mouth to carry out the mixing of two component sealing gum, avoided using external dynamic mixing, when having saved the energy, improved operating efficiency, also improved the operation quality of embedding coating.Also can carry out the adjusting up and down of Jiao Zui position, convenient working.
Description of drawings
The perspective view of Fig. 1 the utility model
The specific embodiment
To the technical scheme of the utility model, lift a preferred embodiment at present and combine graphic specifying.With reference to figure 1, the utility model mainly comprises board 1, storage glue jar 2, glue mouth 3, automaton; Wherein:
On the board 10 of two groups of storage glue jar 2 one sides, be installed with negative pressure defoaming device (not shown).The negative pressure defoaming device mainly comprises the negative pressure buffer container (not shown) that is fixedly mounted on the board 10, and the negative pressure buffer container is communicated with two groups of storage glue jars 2 through pipeline respectively; The air compressor machine that is positioned at board 10 below cabinets is communicated with the negative pressure buffer container.When the sizing material in the storage glue jar 2 has bubble or process to stir the generation bubble, take out negative pressure through air compressor machine, can remove the bubble in the sizing material in the storage glue jar.When negative pressure pressure is excessive, might sizing material be adsorbed storage glue jar 2.Therefore,, when air compressor machine is taken out negative pressure, carry out compensator or trimmer pressure through the negative pressure buffer container earlier, guarantee can not make sizing material be adsorbed out storage glue jar in the bubble in removing sizing material through increasing the negative pressure buffer container.Remove the bubble in two component sealing gum through the negative pressure defoaming device, make fluid sealant when coating, avoid producing because the bad phenomenon that the fluid sealant coating layer is poorly sealed, depression appears in sealant appears in the bubble reason.
A side is installed with a waste material collection device 14 turnably in the lower end of vertical support frame 13, and in the present embodiment, this waste material collection device 14 is for placing the bearing of two collection containers.When having the waste material generation to need to collect in the glue mouth, this waste material collection device 14 can turn to glue mouth below, collects the waste material of Jiao Zui discharge.
On frame 1, automaton is installed, that adopts single-chip microcomputer to combine with PLC to control automatically filling and sealing machine in the present embodiment advances glue embedding operation.
Concrete operating principle is following:
The sizing material of two groups of different components is put into storage glue jar respectively, remove the bubble in the storage glue jar through taking out negative pressure; Through pump with the sizing material of two components respectively through the glue conveying box pump to mixer; Under the effect of discharge pressure, what the two component sizing materials in the mixer got into Jiao Zui advances the glue end, and is rotated down along the helicoid of Jiao Zui and moves; Rotate in the downward process at spiral; Two component sizing materials overturn and full and uniform mixing under the effect of gravity and spiral power, when two component sizing materials rotation hybrid motion to the glue-extruding end of Jiao Zui; Two component sizing materials have obtained full and uniform mixing, carry out the embedding operation to the photovoltaic module terminal box then.When hesitation; Waste material collection device is gone to glue mouth below; Automaton detects when needing hardening time above the regulation sizing material downtime, and the automaton action is arranged glue discharging mouths to collection container with the two component sizing materials that remain in the fast curing in the glue mouth.
When the beginning operation, can be through regulating the Jiao Zui position to desired location, convenient working.In operation process, when sizing material is not enough, can replenish sizing material, discharge the bubble in the sizing material through taking out negative pressure through feed pot.
Claims (8)
1. photovoltaic module terminal box automation filling and sealing machine, it comprises frame, is installed in the storage glue jars of two groups of sealings on the said frame; It is characterized in that on said frame, vertical Jiao Zui being installed with moving up and down, said Jiao Zui is provided with the helicoid of the said glue mouth inwall of protrusion from its inwall that advances glue end to its glue-extruding end; The gum outlet of the glue conveying box of said two groups of storage glue jars is arranged in the mixer of sealing, and said mixer is communicated with the glue end that advances of said Jiao Zui; The sizing material that said storage glue jar is incited somebody to action wherein through pump is delivered to advancing in the glue end of said Jiao Zui, and makes two groups of sizing materials carry out embedding along back the extruding from the glue-extruding end of said Jiao Zui of helicoid rotation mixing under pressure; Said conveying embedding operation is by automatic controlling system.
2. photovoltaic module terminal box automation filling and sealing machine according to claim 1 is characterized in that in said two groups of storage glue jars, being respectively arranged with agitating device.
3. photovoltaic module terminal box automation filling and sealing machine according to claim 2 is characterized in that said agitating device is the wind-force agitator.
4. according to claim 1,2,3 arbitrary described photovoltaic module terminal box automation filling and sealing machines, it is characterized in that being respectively arranged with the negative pressure defoaming device on said two groups of storage glue jars.
5. photovoltaic module terminal box automation filling and sealing machine according to claim 4 is characterized in that said negative pressure defoaming device comprises the negative pressure buffer container that is installed on the said frame, and said negative pressure buffer container is communicated with said storage glue jar through pipeline respectively; Said negative pressure buffer container is communicated with through pipeline with air compressor machine.
6. photovoltaic module terminal box automation filling and sealing machine according to claim 4 is characterized in that said two groups of storage glue jars are provided with level sensor; Be respectively arranged with a feed pot in said two groups of storage glue jar one sides, said feed pot is communicated with said storage glue jar through pipeline; Said feed pot is provided with lid.
7. photovoltaic module terminal box automation filling and sealing machine according to claim 1; It is characterized in that said frame comprises that one has the horizontal support of horizontal concrete chute; In the horizontal concrete chute of said horizontal support, be fixed with slidably one have a vertical chute vertical support frame, said Jiao Zui is fixed in the vertical chute of said vertical support frame slidably.
8. photovoltaic module terminal box automation filling and sealing machine according to claim 7 is characterized in that being fixed with waste material collection device in said vertical support frame one side, and said waste material collection device can turn to said glue mouth below and carries out garbage collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202369987U CN202155291U (en) | 2011-07-07 | 2011-07-07 | Automatic filling and sealing machine for photovoltaic module junction boxes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202369987U CN202155291U (en) | 2011-07-07 | 2011-07-07 | Automatic filling and sealing machine for photovoltaic module junction boxes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202155291U true CN202155291U (en) | 2012-03-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202369987U Expired - Lifetime CN202155291U (en) | 2011-07-07 | 2011-07-07 | Automatic filling and sealing machine for photovoltaic module junction boxes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202155291U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601017A (en) * | 2012-03-29 | 2012-07-25 | 汕头市南帆电器有限公司 | Integrated LED (Light-emitting Diode) sealing machine |
| CN103008183A (en) * | 2012-12-27 | 2013-04-03 | 苏州久三智能科技有限公司 | Automatic paint mixing device |
| CN103007765A (en) * | 2012-12-25 | 2013-04-03 | 西安建筑科技大学 | Filling and sealing system and method of hollow fiber membrane modules |
| CN105983510A (en) * | 2015-02-12 | 2016-10-05 | 昆山精诚膜技术有限公司 | Automatic turnplate type glue preparation and injection machine |
| CN107068374A (en) * | 2017-01-03 | 2017-08-18 | 东莞孚丰电子科技有限公司 | The glue seal structure and manufacture craft of anion generator transformer |
| CN115445875A (en) * | 2022-09-19 | 2022-12-09 | 中国电子科技集团公司第十四研究所 | High-viscosity polysulfide sealant mixing and coating device |
| CN117771749A (en) * | 2024-02-27 | 2024-03-29 | 山西佳邦科技有限公司 | High heat dissipation power equipment test detection equipment |
-
2011
- 2011-07-07 CN CN2011202369987U patent/CN202155291U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601017A (en) * | 2012-03-29 | 2012-07-25 | 汕头市南帆电器有限公司 | Integrated LED (Light-emitting Diode) sealing machine |
| CN103007765A (en) * | 2012-12-25 | 2013-04-03 | 西安建筑科技大学 | Filling and sealing system and method of hollow fiber membrane modules |
| CN103007765B (en) * | 2012-12-25 | 2014-08-13 | 西安建筑科技大学 | Filling and sealing system and method of hollow fiber membrane modules |
| CN103008183A (en) * | 2012-12-27 | 2013-04-03 | 苏州久三智能科技有限公司 | Automatic paint mixing device |
| CN105983510A (en) * | 2015-02-12 | 2016-10-05 | 昆山精诚膜技术有限公司 | Automatic turnplate type glue preparation and injection machine |
| CN107068374A (en) * | 2017-01-03 | 2017-08-18 | 东莞孚丰电子科技有限公司 | The glue seal structure and manufacture craft of anion generator transformer |
| CN107068374B (en) * | 2017-01-03 | 2021-06-25 | 东莞孚丰电子科技有限公司 | Glue sealing structure of transformer for negative ion generator and manufacturing process |
| CN115445875A (en) * | 2022-09-19 | 2022-12-09 | 中国电子科技集团公司第十四研究所 | High-viscosity polysulfide sealant mixing and coating device |
| CN117771749A (en) * | 2024-02-27 | 2024-03-29 | 山西佳邦科技有限公司 | High heat dissipation power equipment test detection equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120307 |