CN202150317U - Amorphous alloy iron core with circular section - Google Patents

Amorphous alloy iron core with circular section Download PDF

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Publication number
CN202150317U
CN202150317U CN201120243150U CN201120243150U CN202150317U CN 202150317 U CN202150317 U CN 202150317U CN 201120243150 U CN201120243150 U CN 201120243150U CN 201120243150 U CN201120243150 U CN 201120243150U CN 202150317 U CN202150317 U CN 202150317U
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China
Prior art keywords
iron core
amorphous alloy
alloy iron
section
inner frame
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Expired - Fee Related
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CN201120243150U
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Chinese (zh)
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张玮
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LINYI SHENZHOU TECHNOLOGY CO LTD
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LINYI SHENZHOU TECHNOLOGY CO LTD
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Abstract

The utility model discloses an amorphous alloy iron core with a circular section, which belongs to the technical field of magnetic electronic parts and components and comprises a winding inner frame and an amorphous alloy iron core arranged inside the winding inner frame and further comprises interlayer partition boards. The section of the winding inner frame is circular or oval, adjacent layers in vertical direction are separated through the interlayer partition boards, a layer of epoxy coating is covered on a lamination sheet set, and the thickness of the epoxy coating is smaller than 1 mm. The amorphous alloy iron core has the advantages of being simple in structure, improving performance, improving production efficiency and reducing cost compared with the prior art by means of the structure.

Description

一种圆截面非晶合金铁芯A circular cross-section amorphous alloy iron core

技术领域 technical field

本实用新型涉及磁性电子元器件技术领域,特别是涉及一种圆截面非晶合金铁芯。 The utility model relates to the technical field of magnetic electronic components, in particular to a circular section amorphous alloy iron core.

背景技术 Background technique

近年来,我国非晶合金变压器发展迅速,其以优越的节能效果被广泛应用于配电、风电、太阳能发电等领域,但由于非晶合金变压器的磁通密度远低于硅钢片变压器,且绕组为矩形结构的原因,故而其制造成本一直居高不下,在价格上处于一定劣势;由于绕组内框骨架为矩形,抗突发短路能力较差;且非晶合金铁芯一般都涂覆2mm厚的环氧树脂,由于环氧树脂涂层较厚,在环氧固化时容易产生应力,而非晶铁芯对应力非常敏感,致使非晶铁芯的空载损耗和空载电流较大,影响变压器性能;且较厚的环氧涂层增加了固化时间,致使生产效率低,供货周期长;2mm厚的环氧涂层使铁芯的尺寸加大,相应的变压器的成本也较高。 In recent years, amorphous alloy transformers in China have developed rapidly, and are widely used in power distribution, wind power, solar power and other fields due to their superior energy-saving effects. However, the magnetic flux density of amorphous alloy transformers is much lower than that of silicon steel sheet transformers, and the Because of the rectangular structure, its manufacturing cost has always been high, and it is at a certain disadvantage in price; because the inner frame of the winding is rectangular, the ability to resist sudden short circuit is poor; and the amorphous alloy core is generally coated with a thickness of 2mm epoxy resin, due to the thick epoxy resin coating, it is easy to generate stress when the epoxy is cured, and the amorphous iron core is very sensitive to stress, resulting in a large no-load loss and no-load current of the amorphous iron core, which affects Transformer performance; and thicker epoxy coating increases curing time, resulting in low production efficiency and long delivery cycle; 2mm thick epoxy coating increases the size of the iron core, and the cost of the corresponding transformer is also higher.

实用新型内容 Utility model content

本实用新型的目的是克服现有技术的不足,提供一种结构简单、性能改善、生产效率提高、成本降低的圆截面非晶合金铁芯。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a round cross-section amorphous alloy iron core with simple structure, improved performance, improved production efficiency and reduced cost.

本实用新型包括绕组内框骨架及位于其内的非晶合金铁芯,还包括层间隔板,所述绕组内框骨架的截面为圆形或椭圆形,所述非晶合金铁芯的截面左右及上下均对称,且呈阶梯型,所述非晶合金铁芯分为若干层,相邻的上下两层之间通过层间隔板分隔,每层的非晶合金铁芯由迭片组构成并且每层迭片组的宽度均相等,该迭片组的厚度从中间向两侧递增以形成阶梯型,每一阶梯突出直角的顶点依次相连形成一圆弧,该圆弧与绕组内框骨架的相对位置的圆弧段为同心圆,所述迭片组上涂覆有一层环氧涂层,环氧涂层的厚度小于1mm。 The utility model includes a winding inner frame skeleton and an amorphous alloy iron core inside it, and a layer spacer. The cross section of the winding inner frame skeleton is circular or elliptical, and the cross section of the amorphous alloy iron core is Both left and right and up and down are symmetrical and have a stepped shape. The amorphous alloy iron core is divided into several layers, and the adjacent upper and lower layers are separated by layer partitions. The width of each lamination group is equal, and the thickness of the lamination group increases from the middle to both sides to form a ladder shape. The vertices of each step protruding from the right angle are connected in turn to form an arc, which is connected to the inner frame of the winding. The arc segments at the relative positions of the skeleton are concentric circles, and a layer of epoxy coating is coated on the laminations, and the thickness of the epoxy coating is less than 1 mm.

所述环氧涂层的厚度优选为0.4-0.7mm。 The thickness of the epoxy coating is preferably 0.4-0.7 mm.

本实用新型由于采用以上结构,与现有技术相比具有:结构简单、性能改善、生产效率提高、成本降低的优点。 Due to the adoption of the above structure, the utility model has the advantages of simple structure, improved performance, improved production efficiency and reduced cost compared with the prior art.

附图说明 Description of drawings

附图是本实用新型一种圆截面非晶合金铁芯的结构示意图。 The accompanying drawing is a structural schematic diagram of a round cross-section amorphous alloy iron core of the utility model.

图中:1、绕组内框骨架,2、非晶合金铁芯,3、层间隔板,4、迭片组,5、环氧涂层。 In the figure: 1. Winding inner frame skeleton, 2. Amorphous alloy iron core, 3. Layer spacer, 4. Lamination group, 5. Epoxy coating.

具体实施方式 Detailed ways

下面结合附图对本实用新型作详细说明: Below in conjunction with accompanying drawing, the utility model is described in detail:

如附图所示,其包括绕组内框骨架1及位于其内的非晶合金铁芯2,还包括层间隔板3,所述绕组内框骨架1的截面为椭圆形,所述非晶合金铁芯2的截面左右及上下均对称,且呈阶梯型,相邻的上下两层之间通过层间隔板分隔3,每层的非晶合金铁芯2由迭片组4构成并且每层迭片组4的宽度均相等,该迭片组4的厚度从中间向两侧递增以形成阶梯型,每一阶梯突出直角的顶点依次相连形成一圆弧,该圆弧与绕组内框骨架1的相对位置的圆弧段为同心圆,迭片组4上涂覆有一层环氧涂层5。所述环氧涂层5的厚度为0.4mm。 As shown in the drawings, it includes a winding inner frame skeleton 1 and an amorphous alloy iron core 2 inside it, and also includes a layer spacer 3. The section of the winding inner frame skeleton 1 is elliptical, and the amorphous The cross-section of the alloy iron core 2 is symmetrical from left to right and up and down, and is stepped, and the adjacent upper and lower layers are separated by a layer partition 3, and the amorphous alloy iron core 2 of each layer is composed of laminations 4 and each The width of the laminated sheet group 4 is equal, and the thickness of the laminated sheet group 4 increases from the middle to both sides to form a ladder shape. The vertices of each step protruding from the right angle are connected in turn to form an arc, which is connected to the inner frame of the winding. The arc segments at the relative positions of 1 are concentric circles, and a layer of epoxy coating 5 is coated on the lamination group 4 . The thickness of the epoxy coating 5 is 0.4 mm.

以上所述的实施例,只是本实用新型较优选的具体实施方式之一,本领域的技术人员在本实用新型技术方案范围内进行的通常变化和替换都应该包含在本实用新型的保护范围之内。 The above-described embodiment is only one of the preferred specific implementations of the utility model, and the usual changes and replacements carried out by those skilled in the art within the scope of the technical solution of the utility model should be included in the protection scope of the utility model Inside.

Claims (2)

1.一种圆截面非晶合金铁芯,包括绕组内框骨架及位于其内的非晶合金铁芯,还包括层间隔板,所述绕组内框骨架的截面为圆形或椭圆形,所述非晶合金铁芯的截面左右及上下均对称,且呈阶梯型,所述非晶合金铁芯分为若干层,相邻的上下两层之间通过层间隔板分隔,每层的非晶合金铁芯由迭片组构成并且每层迭片组的宽度均相等,该迭片组的厚度从中间向两侧递增以形成阶梯型,每一阶梯突出直角的顶点依次相连形成一圆弧,该圆弧与绕组内框骨架的相对位置的圆弧段为同心圆,其特征在于:所述迭片组上涂覆有一层环氧涂层,所述环氧涂层的厚度小于1mm。 1. A circular cross-section amorphous alloy iron core, comprising a winding inner frame skeleton and an amorphous alloy iron core positioned therein, and also comprising a layer spacer, the section of the winding inner frame skeleton is circular or oval, The cross section of the amorphous alloy iron core is symmetrical from left to right and up and down, and is in a stepped shape. The amorphous alloy iron core is divided into several layers, and the adjacent upper and lower layers are separated by layer partitions. The amorphous alloy iron core is composed of laminations and the width of each lamination is equal. The thickness of the laminations increases from the middle to both sides to form a ladder shape. Arc, the arc section of the relative position of the arc and the winding inner frame skeleton is a concentric circle, characterized in that: the lamination group is coated with a layer of epoxy coating, and the thickness of the epoxy coating is less than 1mm . 2.根据权利要求1所述的圆截面非晶合金铁芯,其特征在于:所述环氧涂层的厚度为0.4-0.7mm。 2. The round-section amorphous alloy iron core according to claim 1, characterized in that: the thickness of the epoxy coating is 0.4-0.7 mm.
CN201120243150U 2011-07-12 2011-07-12 Amorphous alloy iron core with circular section Expired - Fee Related CN202150317U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106024322A (en) * 2016-06-29 2016-10-12 无锡康柏斯机械科技有限公司 A special distribution transformer core structure for electric vehicles
CN110189898A (en) * 2015-05-27 2019-08-30 株式会社日立产机系统 Folded iron core conformation body and the transformer for having the folded iron core conformation body

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110189898A (en) * 2015-05-27 2019-08-30 株式会社日立产机系统 Folded iron core conformation body and the transformer for having the folded iron core conformation body
CN106024322A (en) * 2016-06-29 2016-10-12 无锡康柏斯机械科技有限公司 A special distribution transformer core structure for electric vehicles

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Granted publication date: 20120222

Termination date: 20120712