CN202144847U - Automatic energy-saving clutch - Google Patents
Automatic energy-saving clutch Download PDFInfo
- Publication number
- CN202144847U CN202144847U CN201120176579U CN201120176579U CN202144847U CN 202144847 U CN202144847 U CN 202144847U CN 201120176579 U CN201120176579 U CN 201120176579U CN 201120176579 U CN201120176579 U CN 201120176579U CN 202144847 U CN202144847 U CN 202144847U
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- China
- Prior art keywords
- clutch
- signal processing
- tooth embedding
- processing module
- tachogenerator
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- Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
Abstract
The utility model relates to an automatic energy-saving clutch, belonging to the field of machinery and control. The clutch comprises a pair of speed measuring sensors, a magnet, a shaping filter circuit, a signal processing module, a jagged jaw clutch, a driving shaft with a spiral groove, a driving circuit, an electromagnetic propeller and a thrust bearing. The speed measuring sensors are sued for detecting the rotating speed of a wheel and that of a chain drum connected with the output end of an engine in real time and transmitting two speed signals to the signal processing module in real time, and the signal processing module is used for comparing and judging the two speeds in real time, and cutting on and off the jagged jaw clutch by controlling the electromagnetic propeller. The automatic energy-saving clutch can be used for automatically adjusting the turning on and off of the clutch, can lead the sliding performance of a vehicle to be good, and is not controlled by a clutch.
Description
Technical field
The utility model belongs to machinery and control field, relates to a kind of automatic clutch device.This device can apply to common electrical motor-car, booster car, motorcycle.
Background technique
In existing common electrical motor-car, booster car, motorcycle, clutch has following three problems: at first, the disconnection of existing vehicular clutch and closure all need artificial control; If artificially control bad; When the motor output speed is higher than back transmission device rotating speed, easily gear etc. is caused greater impact, transmission efficiency is low; Damage vehicle drive system, also cause engine misses sometimes; Secondly, existing clutch is a normally off, and the vehicle sliding performance is very poor behind the door for pine tar; Once more, do not have electronic control system in the existing jaw clutch, it combines or closed keep left right tooth embedding speed difference and inertia combination, and this combination has impacts shortcomings such as big.Therefore, be badly in need of a kind of engaging and disengaging gear that is difficult for gear etc. is caused large impact automatically.
Summary of the invention
The utility model provides a kind of automation energy-conserving clutch, it can regulate the switching of clutch automatically, and clutch belongs to normally open in the utility model, and this makes that the vehicle sliding capability is good.
The utility model is through the rotating speed of real-time inspection vehicle wheel speed of tachogenerator and the chain drum that links to each other with the motor output terminal; And two rate signals are real-time transmitted to signal processing module; Signal processing module compares judgement to two speed in real time, and realizes the disconnection and the closure of jaw clutch through the control electromagnetic driver.
This engaging and disengaging gear comprises a pair of tachogenerator, magnet, signal processing module, notched teeth embedded-type clutch, rear propeller shaft, electromagnetic driver, thrust bearing.Wherein, rear propeller shaft right-hand member cylindrical has spiral chute; The notched teeth embedded-type clutch comprises tooth embedding A and tooth embedding B, and tooth embedding A is the structure of hollow annular, and tooth embedding B also is the structure of hollow annular, and inside has and the corresponding spiral chute of rear propeller shaft spiral chute;
Their annexation is:
A pair of tachogenerator; One of them is the wheel tachogenerator, is used to detect the rotating speed of wheel, and another is the motor tachogenerator; Be used to detect the rotating speed of the chain drum that links to each other with the motor output terminal, they be installed in respectively wheel with chain drum that the motor output terminal links to each other on.The signal of two tachogenerator outputs enters into signal processing module.Signal processing module is handled the signal of two tachogenerator outputs, give electromagnetic driver through signal processing computing output control signal, and signal processing module provides drive signal to electromagnetic driver.
The left side of band spiral fluted rear propeller shaft links to each other with gearbox or the engine output shaft on the car, and wheel hub is passed successively through radial bearing in the right side, and passes tooth embedding A, and tooth embedding A and wheel hub are connected as a single entity; Tooth embedding B links to each other with thrust bearing, electromagnetic driver successively; The spiral chute of the spiral chute of ring and rear propeller shaft is meshing in the tooth embedding B.
Wherein, described tachogenerator can be Hall transducer, photoelectricity test sensor etc.Described electromagnetic driver is meant after the energising can straight line motion one segment distance (at least 2 centimetres), the device that can set back fast after certain thrust (thrust of 30N at least), the outage is arranged, and it can be thrust electromagnet or the very high motor of rotating speed.
Working principle is: gearbox or engine output shaft on car provide power; Rear propeller shaft rotates; Rotate through the spiral chute band dynamic interlocking teeth B on the axle, spiral chute makes the rotation of rear propeller shaft can produce axial force to the left or to the right, with tooth embedding B to tooth embedding A compress or away from; And then be with dynamic interlocking teeth A, wheel hub rotation or both are independent of each other mutually, accomplish power transmission or do not carry out power transmission.
During concrete work; A pair of tachogenerator is gathered the rotating speed W1 and the rear wheel rotation speed W2 of motor in real time; The rate signal that two sensors will collect separately is transferred to signal processing module after through plastic filter circuit; Signal processing module compares W1 and W2, and electromagnetic driver is controlled.Before the startup, W1=0, W2=0.When starting, W2=0, and the W1 acceleration of will starting from scratch; Tachogenerator detects actuating signal and this signal is delivered to signal processing module, and signal processing module control electromagnetic push device makes the electromagnetic push device provide thrust left; Make the direction motion of tooth embedding B to tooth embedding A; And then the spiral fluted interaction of spiral chute through tooth embedding B and rear propeller shaft, make clutch seizure, at this moment the torque transfer of motor is to wheel; Wheel velocity consistent with chain drum speed (being W2=W1), the wheel accelerated service; When speed reaches necessarily, during the pine tar door, chain drum rotating speed W1 can reduce; Tachogenerator is gathered chain drum rotating speed W1 and vehicle wheel rotational speed W2; And two rate signals are transferred to signal processing module, signal processing module compares two speed, when chain drum W1 speed during less than vehicle wheel rotational speed W2; Signal processing module control electromagnetic push device makes the electromagnetic push device provide pulling force to the right; Make tooth embedding B to direction motion, and then interact, make clutch separately through the spiral chute of tooth embedding B and the spiral fluted of rear propeller shaft away from tooth embedding A; Vehicle gets into sliding state (clutch has reduced resistance of taxing greatly with wheel and transmission device or gearbox disconnection under this state).When vehicle quickened, chain drum accelerated at a high speed from low speed, the rotating speed of tachogenerator collection and contrast chain drum and wheel; When chain drum rotating speed identical with vehicle wheel rotational speed (W1=W2), signal processing module control electromagnetic push device makes the electromagnetic push device provide thrust left; Make the direction motion of tooth embedding B to tooth embedding A; And then the spiral fluted of spiral chute through tooth embedding B and rear propeller shaft interacts, and makes clutch seizure, the realization transmission.It is in order to reduce the impact of tooth embedding to wheel hub that clutch just combines when the chain drum rotating speed is identical with vehicle wheel rotational speed, also is the resistance that advances in order to reduce simultaneously.
Beneficial effect:
1, through clutch being broken off and closed control by the system of electric control; Make the left and right sides tooth of clutch be embedded in that rotating speed equates or close situation under combine; Thereby eliminated ordinary clutch closed impact that causes in movement process, effectively protected clutch mechanism parts and transmission shaft, prolonged the adaptation life-span; Reduced and impacted the capacity loss that causes, improved transmission efficiency to a certain extent.
2, this device belongs to normally disengaged clutch, only when acceleration needs, just combine, when pine tar behind the door, the clutch meeting is broken off, and helps sliding.This point has solved and has slided very poor defective after common dolly (like motorcycle, booster car etc.) is totally released throttle.
3, this device belongs to the automation clutch, need not artificial solenoidoperated cluthes, and the vehicle driver only needs to get final product according to self driving needs open out or pine tar door.It is improper and cause engine misses or bring to vehicle and strengthen the acceleration shock sense that this advantage has solved in the vehicle driving process artificial control clutch.
Description of drawings
Fig. 1 is the clutch mechanism part schematic representation of the utility model;
The 1-rear propeller shaft; The 2-wheel hub; 3-tooth embedding A; The 4-thrust bearing; The 5-electromagnetic driver; 6-tooth embedding B; The spiral chute of 7-rear propeller shaft;
Fig. 2 is the partial schematic diagram of the band spiral fluted rear propeller shaft of the utility model;
Fig. 3 is the trailing wheel and the clutch mechanism block diagram of the utility model
The 8-trailing wheel
Embodiment
Further specify the utility model in detail below in conjunction with accompanying drawing and specific embodiment.
In the present embodiment, this engaging and disengaging gear comprises a pair of tachogenerator, magnet, signal processing module, notched teeth embedded-type clutch, rear propeller shaft 1, electromagnetic driver 5, thrust bearing 4.Wherein, rear propeller shaft right-hand member cylindrical has spiral chute 1; The notched teeth embedded-type clutch comprises tooth embedding A3 and tooth embedding B6, and tooth embedding A3 is the structure of hollow annular, and tooth embedding B6 also is the structure of hollow annular, and inside has and the corresponding spiral chute of rear propeller shaft spiral chute;
Signal processing module adopts single-chip microcomputer, its model: Freescale MC9S12XS128 single-chip microcomputer; Tachogenerator is selected the Hall transducer model: A3144E series one pole high-temperature Hall effect integrated transducer.Fig. 1 is the clutch mechanism part schematic representation of the utility model.
Their annexation is:
A pair of tachogenerator; One of them is the wheel tachogenerator, is used to detect the rotating speed of wheel, and another is the motor tachogenerator; Be used to detect the rotating speed of the chain drum that links to each other with the motor output terminal, they be installed in respectively wheel with chain drum that the motor output terminal links to each other on.The signal of two tachogenerator outputs enters into signal processing module.Signal processing module is handled the signal of two tachogenerator outputs, give electromagnetic driver through signal processing computing output control signal, and signal processing module provides drive signal to electromagnetic driver.
Fig. 2 is band spiral fluted rear propeller shaft 1.The left side of band spiral fluted rear propeller shaft 1 links to each other with gearbox or the engine output shaft on the car, and wheel hub 2 is passed through radial bearing in the right side, and passes tooth embedding A3, and tooth embedding A3 and wheel hub are connected as a single entity; Tooth embedding B4 links to each other with thrust bearing, electromagnetic driver 5 successively; The spiral chute 7 of the spiral chute of ring and rear propeller shaft is meshing in the tooth embedding B6.Fig. 3 is the trailing wheel and the clutch mechanism block diagram of the utility model.
Wherein, described tachogenerator can be Hall transducer, photoelectricity test sensor etc.Described electromagnetic driver 5 is meant after the energising can straight line motion one segment distance (at least 2 centimetres), the device that can set back fast after certain thrust (thrust of 30N at least), the outage is arranged, and it can be thrust electromagnet or the very high motor of rotating speed.The notched teeth embedded-type clutch comprises the tooth embedding A3 and the inner tooth embedding B6 with spiral fluted ring-type of hollow annular.
Working principle is:
Gearbox or engine output shaft on car provide power; Rear propeller shaft 1 rotates; B6 rotate through the spiral chute on the axle 7 band dynamic interlocking teeth, and spiral chute 7 makes the rotation of rear propeller shaft 1 can produce axial force to the left or to the right, with tooth embedding B6 to tooth embedding A3 compress or away from; And then be with dynamic interlocking teeth A3, wheel hub rotation or both are independent of each other mutually, accomplish power transmission or do not carry out power transmission.
During work, setting the chain drum rotating speed is W1, sets rear wheel rotation speed W2, and tach signal W1 and W2 that two sensors will collect separately are transferred to controller, and controller compares W1 and W2, and electromagnetic driver 5 is controlled.
Before the startup, W1=0, W2=0.When starting, W2=0, and the W1 acceleration of will starting from scratch; Circuitry can be given signal of electromagnetic driver in the moment that W1 has just begun to quicken, and electromagnetic driver is pushed tooth embedding B6 to tooth embedding A3, makes clutch closed; After this rear propeller shaft 1 drives trailing wheel rotation, i.e. W2=W1.When the pine tar door; W1 will reduce, and the W1 that is positioned at the tachogenerator collection of chain drum this moment will be less than the W2 of trailing wheel sensor acquisition, and control receives the signal of two sensors and compares; When finding W1 less than W2; Give 5 one signals of electromagnetic driver at once, tooth embedding B6 is pulled away from tooth embedding A3, make clutch separately.When quickening once more, when W1 equals W2, clutch is closed once more, carries out power transmission.
Claims (2)
1. the automation energy-conserving clutch is characterized in that, this engaging and disengaging gear comprises a pair of tachogenerator, magnet, signal processing module, notched teeth embedded-type clutch, rear propeller shaft (1), electromagnetic driver (5), thrust bearing (4);
Wherein, rear propeller shaft right-hand member cylindrical has spiral chute; The notched teeth embedded-type clutch comprises tooth embedding A (3) and tooth embedding B (6), and tooth embedding A (3) is the structure of hollow annular, and tooth embedding B (6) also is the structure of hollow annular, and inside has and the corresponding spiral chute of rear propeller shaft spiral chute;
Their annexation is:
A pair of tachogenerator; One of them is the wheel tachogenerator, is used to detect the rotating speed of wheel, and another is the motor tachogenerator; Be used to detect the rotating speed of the chain drum that links to each other with the motor output terminal, they be installed in respectively wheel with chain drum that the motor output terminal links to each other on; The signal of two tachogenerator outputs enters into signal processing module; Signal processing module is handled the signal of two tachogenerator outputs, give electromagnetic driver (5) through signal processing computing output control signal, and signal processing module provides drive signal for electromagnetic driver (5);
The left side of band spiral fluted rear propeller shaft (1) links to each other with gearbox or the engine output shaft on the car, and wheel hub (2) is passed successively through radial bearing in the right side, and passes tooth embedding A (3), and tooth embedding A (3) is connected as a single entity with wheel hub (2); Tooth embedding B (6) links to each other with thrust bearing (4), electromagnetic driver (5) successively; The spiral chute (7) of the spiral chute of ring and rear propeller shaft is meshing in the tooth embedding B (6).
2. a kind of automation energy-conserving clutch according to claim 1 is characterized in that wherein, signal processing module is a single-chip microcomputer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201120176579U CN202144847U (en) | 2011-05-30 | 2011-05-30 | Automatic energy-saving clutch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201120176579U CN202144847U (en) | 2011-05-30 | 2011-05-30 | Automatic energy-saving clutch |
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CN202144847U true CN202144847U (en) | 2012-02-15 |
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CN201120176579U Expired - Fee Related CN202144847U (en) | 2011-05-30 | 2011-05-30 | Automatic energy-saving clutch |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192943A (en) * | 2013-04-03 | 2013-07-10 | 京滨电子装置研究开发(上海)有限公司 | Power transmission mechanism of energy-saving racing car |
CN104787025A (en) * | 2015-04-23 | 2015-07-22 | 吉林大学 | Automobile unpowered sliding control device, system and method |
CN105353655A (en) * | 2015-10-10 | 2016-02-24 | 浙江大学 | Rice transplanter safety clutch control system and system based on impact recognition |
CN109941097A (en) * | 2019-04-25 | 2019-06-28 | 常州机电职业技术学院 | A kind of throttle response type power drive system |
-
2011
- 2011-05-30 CN CN201120176579U patent/CN202144847U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103192943A (en) * | 2013-04-03 | 2013-07-10 | 京滨电子装置研究开发(上海)有限公司 | Power transmission mechanism of energy-saving racing car |
CN104787025A (en) * | 2015-04-23 | 2015-07-22 | 吉林大学 | Automobile unpowered sliding control device, system and method |
CN105353655A (en) * | 2015-10-10 | 2016-02-24 | 浙江大学 | Rice transplanter safety clutch control system and system based on impact recognition |
CN105353655B (en) * | 2015-10-10 | 2018-05-18 | 浙江大学 | A kind of rice transplanter overload-release clutch control system and method based on impact identification |
CN109941097A (en) * | 2019-04-25 | 2019-06-28 | 常州机电职业技术学院 | A kind of throttle response type power drive system |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120215 Termination date: 20120530 |