CN202134974U - Non-salient pole type miniature permanent magnet DC motor - Google Patents
Non-salient pole type miniature permanent magnet DC motor Download PDFInfo
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- CN202134974U CN202134974U CN201120253642U CN201120253642U CN202134974U CN 202134974 U CN202134974 U CN 202134974U CN 201120253642 U CN201120253642 U CN 201120253642U CN 201120253642 U CN201120253642 U CN 201120253642U CN 202134974 U CN202134974 U CN 202134974U
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- magnetic
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- permanent magnet
- pole type
- salient pole
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Abstract
The present utility model discloses a non-salient pole type miniature permanent magnet DC motor. The motor comprises a motor shell, a rotor is arranged inside the motor shell, two magnetic tiles are arranged on the inner wall of the motor shell, a pair of magnetic poles is formed by the two magnetic tiles, one magnetic tile is a real magnetic tile made with high-performance permanent magnet material, and the other magnetic tile is a fake magnetic tile made with ferromagnetic material with good magnetic conductibility performance. In the non-salient pole type structure, the real magnetic tile and the fake magnetic tile are adopted, thus the thickness of the real magnetic tile can be larger than the corresponding salient pole type structure. Thus, the mechanical strength of the real magnetic tile can be more easily guaranteed, the utilization rate of the original material of the magnetic tiles can be increased, and the cost of the real magnetic tile can be saved. The structure is favorable for large batch production of products with multiple performance specifications. As for the same motor shell, rotor iron cores, the magnetic tiles, shafts and other parts, not only the salient pole type structure can be used, the non-salient pole type structure can also be used. Through the dual-purpose method, universal parts can be increased, the input of tool equipments can be reduced, and a plurality of adjusting methods can be selected and used by motors with different performances.
Description
Technical field
The utility model relates to miniature permanent magnet DC motor, especially relates to a kind of automotive seat with the miniature permanent magnet DC motor of hidden pole type.
Background technology
The stator of the general miniature permanent magnet DC motor of traditional type is equipped with polylith permanent magnet magnetic shoe, and for example bipolar machine has two blocks of magnetic shoes, and four utmost point motors have four blocks of magnetic shoes or the like.This patent is the principle and the structure of the miniature permanent magnet DC motor of example explanation hidden pole type with four utmost point motors.
To the higher use field of miniature magneto overall synthetic performance requirement, for example automotive seat is used miniature permanent magnet DC motor.Development in recent years mainly contains 3 characteristics: the volume and weight that 1. dwindles motor; 2. improve the locked-rotor torque T of motor
Q3. the noise level of controlling motor can not the value of being above standard.In order to reach the requirement of above user to motor performance, the technical measures of taking in recent years mainly are: 1. adopt the permanent magnetic tile of high energy product, for example Agglutinate neodymium-iron-boron magnetic shoe and sintered NdFeB magnetic shoe are to improve the air gap flux density value B of motor
g2. adopt 4 utmost point motor design schemes, substitute the existing product of original 2 utmost point motors gradually; 3. control the no-load speed n of motor
0At certain zone of reasonableness (n
0=3000～5000 (r/min)), the structural manufacturing process of improving commutator is up to standard in order to the noise level of control motor, also helps the performance demands to motor EMC simultaneously; 4. improving B
gThe time, rationally control the close h of tooth of rotor core
T2To guarantee the close B of tooth portion's magnetic
T2Not too saturated, thus rational groove area A guaranteed
W, groove area A
WToo for a short time, be unfavorable for improving locked-rotor torque T
Q
See from the motor design theory, keeping improving magnetic loading B under the certain precondition of rotating speed
gWith improve specific electric load A and dwindle the motor volume weight reduction, keep the design basis of identical mechanical characteristics of motor simultaneously.The miniature permanent magnet DC motor that automotive seat is used, its existing product nearly all are to adopt the ferrite permanent-magnet magnetic shoe, and magnetic energy product is very little, its B
r=200～430 (mT), H
Cb=125～250 (KA/m), (BH)
Max=6.5～35 (Kt/m
3).Therefore, adopt the miniature permanent magnet DC motor of ferrite permanent-magnet magnetic shoe, its magnetic loading B
gCan not improve general design load scope B
g=200～350 (mT) in order to reach the purpose of dwindling motor volume, can only improve specific electric load A or adopt the motor (for example 4 extremely above motors) of many magnetic poles.And desire improves A, is subject to no-load speed n again
0And the groove area A of rotor
WGuaranteeing n
0Under certain condition, must increase A
WJust can increase A, simultaneously for guaranteeing enough T
Q, need increase rotor core length L again sometimes
2And increase L
2Disagree with the original intention of dwindling motor volume again.So adopt the miniature permanent magnet DC motor of ferrite permanent-magnet magnetic shoe, under the condition of same mechanical properties, it almost is unlikely dwindling motor volume.
Adopt the permanent magnetic tile (for example sintered NdFeB magnetic shoe, Agglutinate neodymium-iron-boron magnetic shoe) of high magnetic characteristics, then can improve the magnetic loading B of motor greatly
gTherefore can be little more a lot of than the motor volume of ferrite permanent-magnet magnetic shoe; Under identical machinery commentaries on classics property condition, motor volume and weight decline to a great extent, and it also can correspondingly reduce with iron amount and copper consumption; Though high performance permanent magnetic materials costs an arm and a leg, what suitably reduce motor is favourable with iron amount, this integrated cost for balance motor of copper consumption.
High performance permanent magnetic materials, sintered NdFeB for example, its B
r=1030～1250 (mT), H
Cb=720～880 (KA/m), (BH)
Max=192～288 (KJ/m
3).Adopt the miniature permanent magnet DC motor of high-performance permanent magnetic tile, its magnetic loading B
g=650～850 (mT) reach ferromagnetic watt of motor B of iron oxygen
gMore than 2 times.In design, select higher B for use
g, lower A helps improving efficiency of motor.
The miniature permanent magnet DC motor of high performance permanent magnetic materials, it reduces weight dwindling motor volume, guarantees simultaneously on the good mechanical property, has very strong advantage than the motor of ferrite permanent-magnet materials.But in design, the motor of high performance permanent magnetic materials, the close value of the magnetic B of its stator yoke portion, rotor tooth portion, rotor yoke
J1, B
T2, B
J2Degree of saturation need control, too saturated, can reduce the utilance of permanent magnetic material, do not reach cost performance preferably.Therefore, design parameter: casing thickness △
s, magnetic shoe thickness △
m, draw ratio λ, rotor core D outer diameter
2, air gap degree δ, the wide b of rotor magnetic
T2, the high h of rotor yoke
J2Or the like selection just seem extremely important.Especially magnetic shoe thickness △
m, be directly connected to magnetic shoe cost and motor performance.
High performance permanent magnetic materials, its H
CbVery big, therefore compare its rational △ with ferrite permanent-magnet materials
mMuch smaller.With existing 4 utmost point motors is example, and the ferrite magnetic tilt sickness is generally △
m=3 ~ 4 (mm), the general △ of bonded neodymium-iron-boron magnetic shoe thickness
m=1.3 ~ 2.0 (mm) are if adopt burn-back neodymium iron boron (NdFeB) magnetic tile (when adopting traditional type magnetic shoe, salient pole structure), very △
mJust passable about=1.0 (mm).As the littler △ of needs
mThe time, the mechanical strength of magnetic shoe is just not ideal, and scrappage can increase during batch process, and too little △
mThe q axle air gap of motor is diminished, increase the demagnetizing effect of armature reaction, unfavorable to commutating, unfavorable to noise.
Be illustrated in figure 1 as the decline transversary sketch map of type permanent magnet DC motor of traditional type 4 utmost point salient poles.Wherein permanent magnetic tile 1,2,3,4 is permanent magnetic material and processes, and is the separate magnets that can produce excitatory magnetic potential after magnetizing.Casing 6 is the stator support body, also is the stator magnetic circuit of motor simultaneously, supplies magnetic line of force circulation.7 is the average closed path of a pair of magnetic pole (magnetic shoe 1 and magnetic shoe 4) among the figure, every utmost point magnetic flux phi
mWith magnetic shoe 1,4 couples of excitatory magnetic potential F that external magnetic circuit produced of magnetic shoe
M1, F
M4Relevant, also relevant with total magnetic conductance Σ Λ of outside magnetic circuit (stator magnetic circuit, rotor magnetic circuit).Since the symmetry of magnetic circuit, general F
M1=F
M4, and external excitatory magnetic potential F
mThe calculating magnetomotive force F that is decided by magnetic shoe
cMagnetic conductance Λ with magnetic shoe
m..F
mΦ more greatly then
mBig more, but non-linear relation, when the stator and rotor magnetic circuit is in saturation condition, F
mIncrease Φ
mNot linear increase.In the miniature magneto of salient pole structure, less relatively because of volume, stator, rotor magnetic circuit are easy to the state of reaching capacity, and especially adopt the burn-back neodymium iron boron (NdFeB) magnetic tile, its thickness △
mCan not too little (too little, insufficient strength), desire to reduce the stator magnetic circuit saturation, just must increase casing thickness △
S, this can increase volume again, gains in weight.Desire to reduce the saturation of rotor magnetic circuit, must increase rotor facewidth b
T2, this is for keeping suitable rotor area A
WUnfavorable.Therefore, in the design of the miniature permanent magnet DC motor that adopts the high-performance permanent magnetic tile, magnetic shoe thickness △
m, casing thickness △
S, rotor facewidth b
T2, the rotor area A
WHave very strong diversionary each other.Because △
mCan not be too little, therefore in raising magnetic shoe utilance and on reducing cost, also can be more difficult.
Summary of the invention
The purpose of the utility model is to provide a kind of hidden pole type miniature permanent magnet DC motor; To take traditional salient pole type permanent magnet DC motor that declines; Or under identical casing and rotor core condition; Hidden pole type structure and salient pole formula structure can dual-purposes, and then the scope for property regulation is bigger, more are appropriate to produce in enormous quantities.
The utility model solves the technical scheme that its technical problem adopts: the miniature permanent magnet DC motor of this hidden pole type; Comprise casing; Be provided with rotor in the casing, casing inner wall is provided with magnetic shoe, constitutes in two blocks of magnetic shoes of a pair of magnetic pole; Wherein one is the true magnetic shoe of being processed by high performance permanent magnetic materials, and another piece is the false magnetic shoe of being processed by the good ferromagnetic material of magnetic property.Like Fig. 2 is the transversary sketch map of the utility model.True magnetic shoe only is that material is different with false magnetic shoe, and the shape size is identical.Rotor core is identical with the salient pole formula structure of the miniature permanent magnet DC motor of traditional type, and stator cage is also identical with salient pole formula structure.At this moment, on the average magnetic circuit closed path that a pair of magnetic pole constitutes, have only true magnetic shoe that the excitatory magnetic potential F to external magnetic circuit is provided
M1,, and false magnetic shoe does not provide excitatory magnetic potential, i.e. F
M4=0, this is the essential difference that is the salient pole structure of true magnetic shoe with two blocks of magnetic shoes.This technical scheme provides design parameter △ for the design of the miniature permanent magnet DC motor of employing high-performance magnetic shoe
m, △
S, b
T2, A
WBigger adjusting space, make dwindle motor volume, reduce weight, the comprehensive purpose of guaranteed performance can do more rationally better.The hidden pole type structure of the utility model is applicable to the motor of any number of poles, is particularly suitable for adopting 4 extremely above motors of high performance permanent magnetic materials.
The utility model can advance in the following manner go on foot surely perfect:
High performance permanent magnetic materials comprises sintered NdFeB, rare earth.The ferromagnetic material that magnetic property is good comprises iron, brill, nickel and their alloy.False magnetic shoe inwardly strikes out a watt shape boss by casing and forms.Be supported with between each magnetic shoe and inlay ring, this is inlayed ring and is processed by non-magnet material.
The beneficial effect of the utility model is:
<1>the hidden pole type structure adopts half the true magnetic shoe (being processed by high performance permanent magnetic materials) and half false magnetic shoe (ferromagnetic material by magnetic conductivity is good is processed), the thickness △ of true magnetic shoe
mCan be than the choosing of corresponding salient pole formula structure bigger.Therefore, guarantee the mechanical strength and the utilance that improves the magnetic shoe original material of true magnetic shoe more easily, save the cost of true magnetic shoe.
<2>under the condition of identical critical piece size, i.e. stator outer diameter D
S, the rotor core D outer diameter
2, identical rotor core length and flute profile, same pole said conditions under, require no-load speed n
0High, locked-rotor torque T
QLow motor can adopt the hidden pole type structure, to requiring n
0Low, T
QHigh motor can adopt salient pole formula structure.This just makes the motor of same size can obtain more reasonably performance schemes, owing to hidden pole type structure, magnetic circuit saturation can descend, so design parameter B
g, A, △
m, A
WAnd performance parameter n
0, T
QAdjustable range bigger, have more flexibility, the usage ratio adjusted of its three kinds of main materials (copper, iron, retentive material) is more flexible, helps reducing motor volume and reduces material cost.
<3>the thickness △ of the true magnetic shoe of hidden pole type structure
mCan select greatlyyer, this makes the q axle air gap delta of motor
qAlso can be greatly, δ
qConference weakens armature reacting field, and this helps commutating and vibration and noise when reducing load.
<4>if when design make the stator and rotor magnetic circuit of salient pole formula structure be in comparatively saturated state, then when employing hidden pole type structure, its getable every utmost point magnetic flux phi
2Half will be greater than salient pole formula structure magnetic flux phi
4Half be Φ
2＞0.5 Φ
4This shows that hidden pole type structure magnetic shoe utilizes usefulness better.
< 5>help the production in enormous quantities of many specifications; For parts such as identical casing, rotor core, magnetic shoe, axles; Both can adopt salient pole formula structure, also can adopt the hidden pole type structure, this dual-purpose mode; Can increase universal component, reduce the input of tooling device, and require to still have more method of adjustment can supply to select for use for multiple motor properties.
Description of drawings
Fig. 1 is the decline transversary sketch map of type permanent magnet DC motor of traditional type 4 utmost point salient poles;
Fig. 2 is the structural representation of the utility model embodiment one;
Fig. 3 is the structural representation of the utility model embodiment two;
Fig. 4 is the structural representation of the utility model embodiment three.
Description of reference numerals: true magnetic shoe 1, false magnetic shoe 2, rotor 3, casing 4, the magnetic line of force 5 is inlayed ring 6.
Embodiment
Below in conjunction with embodiment the utility model is done further explain:
Embodiment one,
As shown in Figure 1, two blocks of true magnetic shoes 1 are processed by high performance permanent magnetic materials.Two blocks of false magnetic shoes 2 are processed by the ferromagnetic material that magnetic property is good, and the true magnetic shoe of its size dimension 1 is identical.Casing 4 is a cylindrical shape, and inside and outside wall is smooth.Four blocks of magnetic shoes on the inner cylinder face of casing 4, constitute complete stator by adhesive bonds.The magnetic line of force 5 forms closed magnetic circuit through casing 4, true magnetic shoe 1, false magnetic shoe 2, rotor 3 and two air gaps.On the average magnetic circuit of a pair of magnetic pole, have only true magnetic shoe 1 that excitatory gesture is provided.Two true magnetic shoe 1 its concave surfaces in the face of air gap are identical polar, promptly all be the N utmost point, or all be the S utmost point that as if among Fig. 2, true magnetic shoe 1 is the N utmost point, then form when closed circuit when the magnetic line of force, and the concave surface of false magnetic pole 2 becomes the S utmost point naturally.This also is the physical significance of so-called non-salient pole.
Owing to have only true magnetic shoe that the excitatory magnetic potential F to external magnetic circuit is provided
M1,, and false magnetic shoe does not provide excitatory magnetic potential, i.e. F
M4=0.Like this, the thickness △ of true magnetic shoe
mCan be than the choosing of corresponding salient pole formula structure bigger.Therefore, guarantee the mechanical strength and the utilance that improves the magnetic shoe original material of true magnetic shoe more easily, save the cost of true magnetic shoe.Also help commutating and vibration and noise when reducing load.Simultaneously, the usage ratio adjusted of three kinds of main materials (copper, iron, retentive material) is more flexible, helps reducing motor volume and reduces material cost.
Embodiment two,
As shown in Figure 3, be that with embodiment one difference only used two blocks of true magnetic shoes 1, false magnetic shoe 2 no longer is that the magnetic shoe form of entity exists in the present embodiment, but inwardly is stamped to form by casing 4.In order to guarantee suitable air gap, on the position of false magnetic shoe 2, past interior the dashing of casing, form the shape watt shape boss identical with false magnetic shoe shape approximation with the cold stamping mode, the boss inner face is a watt shape face of cylinder.And after guaranteeing that rotor 3 is packed into, just in time equal the air gap delta that motor requires with rotor 3 surperficial gaps.Cave in inward in the position of the corresponding false magnetic shoe 2 of the casing appearance of punching out, but it becomes recessed transition band and must guarantee and casing thickness approximately equal, to guarantee that magnetic circuit is unimpeded.This scheme can be described as the false magnetic shoe hidden pole type structure of depression.
Embodiment three,
As shown in Figure 4, be with embodiment one difference, increased and inlayed ring magnetic shoe coil structures.Inlay ring 6 among Fig. 4 and process, inlay in the ring ring 6 and should embed two blocks of true magnetic shoes 1 and two blocks of false magnetic shoes 2 wherein, guarantee the firmness that embeds, angular distance such as should guarantee between the magnetic shoe by non-magnet material (like nonmetallic materials such as plastics).After forming a whole magnetic shoe circle, be pressed in the stator cage again.This magnetic shoe coil structures for the bonding process of magnetic shoe, also be a kind of comparatively simple scheme, but material cost slightly increases.
Though the utility model is through illustrating and describe with reference to preferred embodiment,, those skilled in the art should understand, and in the scope of claims, can do the various variation on form and the details.
Claims (5)
1. miniature permanent magnet DC motor of hidden pole type; Comprise casing (4); Be provided with rotor (3) in the casing (4), casing (4) inwall is provided with magnetic shoe, it is characterized in that: constitute in two blocks of magnetic shoes of a pair of magnetic pole; Wherein one is the true magnetic shoe of being processed by high performance permanent magnetic materials (1), and another piece is the false magnetic shoe of being processed by the good ferromagnetic material of magnetic property (2).
2. the miniature permanent magnet DC motor of hidden pole type according to claim 1, it is characterized in that: said high performance permanent magnetic materials comprises sintered NdFeB, rare earth.
3. the miniature permanent magnet DC motor of hidden pole type according to claim 1 is characterized in that: the ferromagnetic material that said magnetic property is good comprises iron, brill, nickel and their alloy.
4. according to claim 1, the miniature permanent magnet DC motor of 2 or 3 described hidden pole types, it is characterized in that: said false magnetic shoe (2) inwardly strikes out a watt shape boss by casing (4) and forms.
5. according to claim 1, the miniature permanent magnet DC motor of 2 or 3 described hidden pole types, it is characterized in that: be supported with between said each magnetic shoe and inlay ring (6), this is inlayed ring (6) and is processed by non-magnet material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120253642U CN202134974U (en) | 2011-07-19 | 2011-07-19 | Non-salient pole type miniature permanent magnet DC motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120253642U CN202134974U (en) | 2011-07-19 | 2011-07-19 | Non-salient pole type miniature permanent magnet DC motor |
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| Publication Number | Publication Date |
|---|---|
| CN202134974U true CN202134974U (en) | 2012-02-01 |
Family
ID=45523731
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120253642U Expired - Lifetime CN202134974U (en) | 2011-07-19 | 2011-07-19 | Non-salient pole type miniature permanent magnet DC motor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102270890A (en) * | 2011-07-19 | 2011-12-07 | 浙江方正电机股份有限公司 | Non-salient pole type miniature permanent magnet direct current motor |
| CN110768499A (en) * | 2018-07-26 | 2020-02-07 | 刘成福 | Permanent-magnet DC motor |
-
2011
- 2011-07-19 CN CN201120253642U patent/CN202134974U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102270890A (en) * | 2011-07-19 | 2011-12-07 | 浙江方正电机股份有限公司 | Non-salient pole type miniature permanent magnet direct current motor |
| CN110768499A (en) * | 2018-07-26 | 2020-02-07 | 刘成福 | Permanent-magnet DC motor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190712 Address after: 323000 Zhejiang province Lishui Shuige Industrial Zone Liandu Shiniu Road No. 73 Patentee after: Yanfeng Anduo Tuofengde Motor Co., Ltd. Address before: 323300 Tianning Industrial Zone, Shuige, Lishui City, Zhejiang Province, 24 Patentee before: Zhejiang Founder Motor Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120201 |