CN202131071U - Numerical-control vacuum quantitative filling machine - Google Patents

Numerical-control vacuum quantitative filling machine Download PDF

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CN202131071U
CN202131071U CN201120170232U CN201120170232U CN202131071U CN 202131071 U CN202131071 U CN 202131071U CN 201120170232 U CN201120170232 U CN 201120170232U CN 201120170232 U CN201120170232 U CN 201120170232U CN 202131071 U CN202131071 U CN 202131071U
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pipe
valve
injection cylinder
liquid
evacuation
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郑胜
宫会武
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SHENG TAI M&E TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了一种数控真空定量灌装机,包括机架,机架上固接有注射缸、真空泵和滑动连接有拖板,注射缸与拖板连接,拖板上螺接有丝杠,丝杠由电机驱动;注射缸上连通有串接进液单向阀的进液管,注射缸上连通有出液管,出液管上串接有靠近注射缸的出液单向阀和远离注射缸的灌装阀,出液管上连通有位于出液单向阀和灌装阀之间且串接排液阀的排液管,出液管在其出口端和灌装阀之间的管段上连通有抽空管,抽空管的另一端与真空泵连通,抽空管上串接有抽空阀,抽空管在抽空阀和出液管之间的管段上连通有进气管,进气管上串接进气阀,上述各阀、电机和真空泵的动作由控制电路自动控制。该机罐装效率高、定量精确,可降低劳动强度。

Figure 201120170232

The utility model discloses a numerically controlled vacuum quantitative filling machine, which comprises a frame on which an injection cylinder, a vacuum pump and a slide-connected carriage are fixedly connected, the injection cylinder is connected to the carriage, and a lead screw is screwed on the carriage. , the lead screw is driven by a motor; the injection cylinder is connected with a liquid inlet pipe connected in series with a liquid inlet check valve; the injection cylinder is connected with a liquid outlet pipe; Far away from the filling valve of the injection cylinder, the liquid outlet pipe is connected with a liquid discharge pipe located between the liquid discharge check valve and the filling valve and connected in series with the liquid discharge valve, and the liquid discharge pipe is between its outlet end and the filling valve There is an evacuation pipe connected to the pipe section, and the other end of the evacuation pipe is connected with the vacuum pump. An evacuation valve is connected in series on the evacuation pipe. The intake valve, the actions of the above-mentioned valves, motor and vacuum pump are automatically controlled by the control circuit. The machine has high filling efficiency and accurate quantification, which can reduce labor intensity.

Figure 201120170232

Description

数控真空定量灌装机CNC Vacuum Quantitative Filling Machine

技术领域 technical field

本实用新型涉及液体灌装设备,具体涉及一种数控真空定量灌装机。 The utility model relates to liquid filling equipment, in particular to a numerical control vacuum quantitative filling machine.

背景技术 Background technique

随着技术的发展,传统水暖散热器因散热效果不理想,逐渐被气液双相超导传热散热器所取代。气液双相超导传热散热器内要灌装超导液。目前,超导液的灌装是用真空泵将散热器抽真空,利用散热器内的负压,通过人工操作转换阀门将超导液吸入散热器内。上述超导液的罐装存在劳动强度大、超导液的罐装量不准确和罐装效率低等缺陷。 With the development of technology, traditional water heating radiators are gradually replaced by gas-liquid two-phase superconducting heat transfer radiators due to their unsatisfactory heat dissipation effect. The gas-liquid two-phase superconducting heat transfer radiator shall be filled with superconducting liquid. At present, the filling of the superconducting liquid is to use a vacuum pump to evacuate the radiator, and use the negative pressure in the radiator to suck the superconducting liquid into the radiator through a manual operation switching valve. The canning of the above-mentioned superconducting fluid has defects such as high labor intensity, inaccurate filling volume of the superconducting fluid, and low filling efficiency.

发明内容 Contents of the invention

本实用新型要解决的技术问题是针对上述缺陷,提供一种劳动强度小、能实现定量罐装的数控真空定量灌装机。 The technical problem to be solved by the utility model is to provide a numerical control vacuum quantitative filling machine with low labor intensity and capable of quantitative canning for the above defects.

为了解决上述技术问题,本实用新型提供了一种具有如下结构的数控真空定量灌装机,包括机架,机架上固接有注射缸、真空泵和滑动连接有拖板,注射缸的活塞杆与拖板动力连接,拖板上螺接有丝杠,丝杠由固接在机架上的电机驱动;注射缸上连通有串接进液单向阀的进液管,注射缸上连通有出液管,出液管上串接有靠近注射缸的出液单向阀和远离注射缸的灌装阀,出液管上连通有位于出液单向阀和灌装阀之间且串接排液阀的排液管,出液管在其出口端和灌装阀之间的管段上连通有抽空管,抽空管的另一端与真空泵连通,抽空管上串接有抽空阀,抽空管在抽空阀和出液管之间的管段上连通有进气管,进气管上串接进气阀,上述各阀、电机和真空泵的动作由控制电路自动控制。 In order to solve the above-mentioned technical problems, the utility model provides a numerically controlled vacuum quantitative filling machine with the following structure, including a frame on which an injection cylinder, a vacuum pump and a carriage are slidingly connected, and the piston rod of the injection cylinder It is connected with the power of the carriage, and there is a lead screw screwed on the carriage, and the lead screw is driven by a motor fixed on the frame; the injection cylinder is connected with a liquid inlet pipe connected in series with a liquid inlet check valve, and the injection cylinder is connected with a The liquid outlet pipe is connected in series with a liquid outlet one-way valve close to the injection cylinder and a filling valve far away from the injection cylinder. The liquid outlet pipe is connected with a The liquid discharge pipe of the liquid discharge valve is connected with an evacuation pipe on the pipe section between its outlet end and the filling valve, and the other end of the evacuation pipe is connected with a vacuum pump. The pipe section between the evacuation valve and the liquid outlet pipe is connected with an air inlet pipe, and the air inlet pipe is connected in series with the air inlet valve. The actions of the above-mentioned valves, motors and vacuum pumps are automatically controlled by the control circuit.

所述控制电路为PLC控制电路。 The control circuit is a PLC control circuit.

上述结构的数控真空定量灌装机,由控制电路自动控制各个阀门的启闭以及电机和真空泵的动作,无需人工操作,不但可以大大减小劳动强度,而且可以提高罐装效率;注射缸在丝杠的驱动下,可实现可精确控制吸液量,从而实现超导液罐装的精确定量控制。 The numerical control vacuum quantitative filling machine with the above structure automatically controls the opening and closing of each valve and the action of the motor and vacuum pump by the control circuit, without manual operation, which can not only greatly reduce the labor intensity, but also improve the filling efficiency; Driven by the rod, it can realize the precise control of the liquid absorption, so as to realize the precise quantitative control of the superconducting liquid canning.

综上所述,本实用新型具有罐装效率高、定量精确的优点,能带来减小劳动强度的有益效果。 In summary, the utility model has the advantages of high filling efficiency and accurate quantification, and can bring about the beneficial effect of reducing labor intensity.

附图说明 Description of drawings

下面结合附图对本实用新型的具体实施方式作进一步的详细说明: Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail:

图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;

图2是罐装的管路原理图。 Figure 2 is a schematic diagram of the canned pipeline.

具体实施方式 Detailed ways

如图1和图2所示,数控真空定量灌装机包括机架1,机架1上固接有注射缸2、真空泵11和滑动连接有拖板3,真空泵11由抽空电机18驱动,注射缸2的活塞杆与拖板3动力连接,拖板3上螺接有丝杠4,丝杠4由固接在机架1上的电机5驱动,为提高罐装精度,丝杠4采用滚珠丝杠,电机5采用步进电机;注射缸2上连通有串接有进液单向阀6的进液管7,注射缸2上可直接连通有出液管8,出液管8还可通过进液管7位于注射缸2和进液单向阀6之间的管段与注射缸2连通,出液管8上串接有靠近注射缸2的出液单向阀9和远离注射缸2的灌装阀10,出液管8上连通有位于出液单向阀9和灌装阀10之间排液管12,排液管12上串接有排液阀17,出液管8在其出口端和灌装阀10之间的管段上连通有抽空管14,抽空管14的另一端与真空泵11连通,抽空管14上串接有抽空阀13,抽空管14在抽空阀13和出液管8之间的管段上连通有进气管16,进气管16上串接进气阀15。出液管8和排液管12的出口端以及进液管7进口端均露在机架外部。 As shown in Figures 1 and 2, the numerical control vacuum quantitative filling machine includes a frame 1, on which an injection cylinder 2, a vacuum pump 11 and a carriage 3 are slidingly connected, and the vacuum pump 11 is driven by an evacuation motor 18, and the injection cylinder 2 is fixed on the frame 1. The piston rod of the cylinder 2 is connected with the power of the carriage 3, and the carriage 3 is screwed with a lead screw 4, which is driven by a motor 5 fixed on the frame 1. In order to improve the accuracy of canning, the lead screw 4 adopts a ball Lead screw, motor 5 adopts stepping motor; The injection cylinder 2 is connected with the liquid inlet pipe 7 that is connected in series with the liquid inlet check valve 6, and the injection cylinder 2 can be directly connected with the liquid outlet pipe 8, and the liquid outlet pipe 8 can also be The pipe section between the injection cylinder 2 and the liquid inlet check valve 6 communicates with the injection cylinder 2 through the liquid inlet pipe 7, and the liquid outlet check valve 9 close to the injection cylinder 2 and the liquid outlet valve 9 far away from the injection cylinder 2 are connected in series on the liquid outlet pipe 8. The filling valve 10, the liquid outlet pipe 8 is connected with a liquid discharge pipe 12 located between the liquid discharge check valve 9 and the filling valve 10, and the liquid discharge pipe 12 is connected in series with a liquid discharge valve 17, and the liquid discharge pipe 8 is in the An evacuation pipe 14 is communicated with the pipe section between the outlet end and the filling valve 10, and the other end of the evacuation pipe 14 is communicated with the vacuum pump 11. An evacuation valve 13 is connected in series on the evacuation pipe 14. The evacuation pipe 14 is connected between the evacuation valve 13 and the outlet. The pipe section between the liquid pipes 8 is communicated with an air inlet pipe 16, and the air inlet pipe 16 is connected with an air inlet valve 15 in series. The outlet ends of the liquid outlet pipe 8 and the liquid discharge pipe 12 and the inlet end of the liquid inlet pipe 7 are all exposed outside the frame.

数控真空定量灌装机的罐装过程如下:罐装前将排液管12和进液管7与储液容器连通,将出液管8与散热器连接。启动电机5驱动注射缸2做吸液运动,此时出液单向阀9、灌装阀10和排液阀17处于关闭状态,液体经进液管7和进液单向阀6进入注射缸2,然后启动电机5反转驱动注射缸2做注射运动,注射运动时进液单向阀6和灌装阀10处于关闭状态,出液单向阀9和排液阀17打开,注射缸2内的液体经出液单向阀9和排液阀17排到储液容器内,注射缸2可重复上述动作,其目的是将注射缸2内的空气排空,空气排空完毕,注射缸2再吸液后,电机5停止使注射缸2处于待注射状态;然后启动真空泵11,此时出液单向阀9、灌装阀10、排液阀17、进液单向阀6和进气阀15均处于关闭状态,抽空阀13处于开启状态,当真空度达到设定值后,抽空阀13关闭,真空泵11停止,出液单向阀9和灌装阀10打开,电机5动作驱使注射缸2向散热器内注射液体,注射完成后,电机5反向动作使注射缸2重新吸液,以备下次罐装,同时进气阀15打开,以使抽空管14内的液体流入散热器内,防止下次抽真空时液体流入真空泵,一次罐装完成。 The canning process of the numerical control vacuum quantitative filling machine is as follows: before canning, the liquid discharge pipe 12 and the liquid inlet pipe 7 are connected with the liquid storage container, and the liquid outlet pipe 8 is connected with the radiator. Start the motor 5 to drive the injection cylinder 2 to perform liquid suction movement. At this time, the liquid outlet check valve 9, filling valve 10 and liquid discharge valve 17 are in the closed state, and the liquid enters the injection cylinder through the liquid inlet pipe 7 and the liquid inlet check valve 6 2. Then start the motor 5 to reversely drive the injection cylinder 2 to do the injection movement. During the injection movement, the liquid inlet check valve 6 and the filling valve 10 are closed, the liquid outlet check valve 9 and the liquid discharge valve 17 are opened, and the injection cylinder 2 The liquid in the liquid is discharged into the liquid storage container through the liquid outlet check valve 9 and the liquid discharge valve 17, and the injection cylinder 2 can repeat the above-mentioned actions. The purpose is to empty the air in the injection cylinder 2. After the air is emptied, the injection cylinder 2 After inhaling the liquid again, the motor 5 stops to make the injection cylinder 2 in the state of waiting for injection; then start the vacuum pump 11, at this time, the liquid outlet check valve 9, the filling valve 10, the liquid discharge valve 17, the liquid inlet check valve 6 and the inlet valve The air valves 15 are all in the closed state, and the evacuation valve 13 is in the open state. When the vacuum degree reaches the set value, the evacuation valve 13 is closed, the vacuum pump 11 is stopped, the liquid outlet check valve 9 and the filling valve 10 are opened, and the motor 5 moves to drive The injection cylinder 2 injects liquid into the radiator. After the injection is completed, the motor 5 reverses to make the injection cylinder 2 absorb liquid again for the next filling. In the radiator, prevent the liquid from flowing into the vacuum pump during the next vacuuming, and the canning is completed at one time.

上述各阀、电机5和真空泵11的动作由控制电路自动控制,控制电路为PLC控制电路,PLC控制电路为现有技术,所属领域技术人员根据上述描述,无需花费创造性劳动即可实现。 The actions of the above-mentioned valves, motor 5 and vacuum pump 11 are automatically controlled by the control circuit, which is a PLC control circuit. The PLC control circuit is the prior art, and those skilled in the art can realize it without spending creative labor according to the above description.

Claims (2)

1.数控真空定量灌装机,包括机架(1),其特征在于机架(1)上固接有注射缸(2)、真空泵(11)和滑动连接有拖板(3),注射缸(2)的活塞杆与拖板(3)动力连接,拖板(3)上螺接有丝杠(4),丝杠(4)由固接在机架(1)上的电机(5)驱动;注射缸(2)上连通有串接进液单向阀(6)的进液管(7),注射缸(2)上连通有出液管(8),出液管(8)上串接有靠近注射缸(2)的出液单向阀(9)和远离注射缸(2)的灌装阀(10),出液管(8)上连通有位于出液单向阀(9)和灌装阀(10)之间且串接排液阀的排液管(12),出液管(8)在其出口端和灌装阀(10)之间的管段上连通有抽空管(14),抽空管(14)的另一端与真空泵(11)连通,抽空管(14)上串接有抽空阀(13),抽空管(14)在抽空阀(13)和出液管(8)之间的管段上连通有进气管(16),进气管(16)上串接进气阀(15),上述各阀、电机(5)和真空泵(11)的动作由控制电路自动控制。 1. Numerical control vacuum quantitative filling machine, including a frame (1), characterized in that the frame (1) is fixed with an injection cylinder (2), a vacuum pump (11) and is slidingly connected with a carriage (3), and the injection cylinder The piston rod of (2) is power-connected with the carriage (3), the carriage (3) is screwed with a lead screw (4), and the lead screw (4) is driven by the motor (5) fixed on the frame (1). Drive; the injection cylinder (2) is connected with the liquid inlet pipe (7) connected in series with the liquid inlet check valve (6), the injection cylinder (2) is connected with the liquid outlet pipe (8), and the liquid outlet pipe (8) is connected with A liquid outlet check valve (9) close to the injection cylinder (2) and a filling valve (10) far away from the injection cylinder (2) are connected in series, and the outlet pipe (8) is connected to a liquid outlet check valve (9) ) and the filling valve (10) and the discharge pipe (12) of the liquid discharge valve is connected in series, and the outlet pipe (8) is connected with an evacuation pipe on the pipe section between its outlet end and the filling valve (10) (14), the other end of the evacuation pipe (14) communicates with the vacuum pump (11), the evacuation pipe (14) is connected in series with the evacuation valve (13), and the evacuation pipe (14) is connected between the evacuation valve (13) and the liquid outlet pipe ( 8) There is an air intake pipe (16) connected to the pipe section between them, the air intake valve (15) is connected in series on the air intake pipe (16), and the actions of the above-mentioned valves, motor (5) and vacuum pump (11) are automatically controlled by the control circuit . 2.如权利要求1所述的数控真空定量灌装机,其特征在于所述控制电路为PLC控制电路。 2. The numerical control vacuum quantitative filling machine as claimed in claim 1, characterized in that said control circuit is a PLC control circuit.
CN201120170232U 2011-05-26 2011-05-26 Numerical-control vacuum quantitative filling machine Expired - Fee Related CN202131071U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108609568A (en) * 2018-04-28 2018-10-02 北京机械设备研究所 A kind of quantitative filling device
CN112299345A (en) * 2019-07-24 2021-02-02 诺翔新材料(无锡)有限公司 Single-head volume type multi-stroke high-precision automatic filling machine
CN117242971A (en) * 2023-11-17 2023-12-19 安徽农业大学 A water-saving irrigation and fertilization equipment based on quantitative control

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108609568A (en) * 2018-04-28 2018-10-02 北京机械设备研究所 A kind of quantitative filling device
CN108609568B (en) * 2018-04-28 2020-04-10 北京机械设备研究所 Quantitative filling device
CN112299345A (en) * 2019-07-24 2021-02-02 诺翔新材料(无锡)有限公司 Single-head volume type multi-stroke high-precision automatic filling machine
CN117242971A (en) * 2023-11-17 2023-12-19 安徽农业大学 A water-saving irrigation and fertilization equipment based on quantitative control
CN117242971B (en) * 2023-11-17 2024-02-13 安徽农业大学 Water-saving irrigation fertilization equipment based on quantitative control

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