CN202115527U - Roof structure of rail car - Google Patents

Roof structure of rail car Download PDF

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Publication number
CN202115527U
CN202115527U CN201020652189XU CN201020652189U CN202115527U CN 202115527 U CN202115527 U CN 202115527U CN 201020652189X U CN201020652189X U CN 201020652189XU CN 201020652189 U CN201020652189 U CN 201020652189U CN 202115527 U CN202115527 U CN 202115527U
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CN
China
Prior art keywords
flat
roof
welding
roof structure
air conditioner
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201020652189XU
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Chinese (zh)
Inventor
王宝金
丁叁叁
马云双
龚明
程典阳
周建乐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Qingdao Sifang Co Ltd
Original Assignee
CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd filed Critical CSR Qingdao Sifang Locomotive and Rolling Stock Co Ltd
Priority to CN201020652189XU priority Critical patent/CN202115527U/en
Application granted granted Critical
Publication of CN202115527U publication Critical patent/CN202115527U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a roof structure of a rail car and provides a novel roof structure. The roof is formed by welding air conditioner flat roofs and a flat roof framework, and the flat roof framework is formed by welding a cap-shaped beam and a flat roof plate. With the car roof structure and the processing method provided by the utility model, the welding work capacity and the welding deformation amount of the car roof structure are reduced, and the flatness of the car roof surface is improved. The car roof structure comprises two air conditioner flat roofs for mounting a vehicle-mounted air conditioner and a flat roof framework formed by welding the beam and the flat roof plate; drain pipes for draining water are arranged on the two longitudinal sides of the flat roof framework; and the air conditioner flat roofs each are provided with an inward-concave basin-shaped structure with respect to the flat roof framework. The flat roof framework effectively realizes the lightening design while satisfying the rigidity and the mechanical intensity, and is easy to improve the flatness of the car roof surface. The basin-shaped structure formed by the air conditioner flat roofs is easy to carry out water test experiment so that the defect in the welding can be found in advance, thus rectifying and reforming can be carried out purposefully.

Description

The guideway vehicle roof structure
Technical field
The utility model is to the improvement of guideway vehicle vehicle top air conditioner installation with discharge structure, takes a kind of modular flat-tope structure specifically, belongs to mechanical manufacturing field.
Background technology
The present guideway vehicle of place in operation, interior environment system is installed on roof at large and rainwater is set, snow-broth compiles discharging mechanism, may be summarized to be the structural pattern of roof carrying platform+ceiling+drain hose.
When roof installs an air-conditioner device; Its carrying platform generally adopts plate-girder formula structure; Promptly overlap out earlier the roof skeleton to carry the weight of roof equipment such as air-conditioning; Auxilliaryly above skeleton again establish the platform components such as ceiling of monoblock, cause roof heavier and be unfavorable for optimizing light-weighted car body design and improve moving velocity.
In addition because vehicle adopts the steel car body structure, flat-top welding job amount is big and be prone to cause producing bigger distortion when installing an air-conditioner, and welding quality is difficult to control.
After the assembly welding completion, the planeness on roof surface can be overproof significantly, therefore needs the follow-up flame that carries out to regulate, and not only wastes time and energy, and also can directly reduce the intensity of roof mother metal.
Air-conditioning flat top surface planeness is relatively poor, also can form the water at air-conditioning flat-top place and influences the vehicle operation life-span.
Because in the prior art, the air-conditioning flat-top can't carry out water earlier and detect, and the sealing property of the steel structure of car body behind the assembly welding can only rely on subsequent handling to detect, in case water occurs and leakage problems promptly is difficult to handle appropriate.
In view of this special present patent application that proposes.
The utility model content
The described guideway vehicle roof structure of the utility model; Its design goal is to solve the problem of prior art existence and provides a kind of later-model roof structure; Roof is welded by air-conditioning flat-top and flat-top skeleton, and the flat-top skeleton is welded by the beam and the ceiling of hat.Roof structure and job operation through the utility model proposes to reach the roof structure that reduces welding job amount, deflection, improve the planeness on roof surface.
Another design goal is to realize reducing the flash welding amount to the air-conditioning flat-top, through trying the water behind bathtub construction and the assembly welding to control the water-stop quality effectively.
Design goal also is, improves the light-weight design level of roof global facility.
For realizing above-mentioned design goal, described guideway vehicle roof structure mainly includes:
Be used to install 2 air-conditioning flat-tops of on-board air conditioner, and the flat-top skeleton that is welded by beam and ceiling;
Be provided with the drain hose that is used for draining in the vertical both sides of flat-top skeleton;
The air-conditioning flat-top has the bathtub construction of indent with respect to the flat-top skeleton.
Like above-mentioned basic scheme characteristic, above-mentioned flat-top skeleton has been realized light-weight design effectively under the prerequisite that satisfies rigidity and mechanical strength, and is easy to improve the planeness on roof surface.
The bathtub construction that the air-conditioning flat-top forms is easy to try the water experiment and the defective that can find to weld existence in advance, thereby rectifies and improves targetedly.
For improving surface evenness and welding quality further, the improvement project that can take is, described beam has the cross-section structure of hat, and the planar section of beam carries out spot welding mutually with ceiling and is connected, and the hat flanging of adjacent two beams carries out spot welding each other and connects.
The flat-top skeleton adopts hat Liangping face and the mutual spot welding mode of ceiling, can guarantee the surface evenness of ceiling point postwelding effectively, can't be because of the both sides of the hat beam welding processing quality that has influence on not in the same plane.
Further improve and refinement roof whole rigidity, described drain hose has wing flanging, and the wing flanging of drain hose carries out spot welding with ceiling and is connected.
Drain hose both can weld with ceiling, also can be used as post and beam construction simultaneously and carried out reinforcement for the integral rigidity of roof.
Be that to connection of air-conditioning flat-top and hermetically-sealed construction improvement described air-conditioning flat-top, its installation frame inner ring adopt the welding connection of flanging bight, its outer ring adopts angle bar spot welding to beat the glue connection mode.
Adopt the welding of flanging bight at air-conditioning flat-top sealing frame inner ring, can directly reduce welding deformation amount, also play the leak free effect simultaneously.
Adopt angle bar spot welding to beat the glue mode in its outer ring, can cancel original full weld mode with reduction welding job amount, but still can reach identical sealing, waterproof effect.
Content to sum up, advantage and beneficial effect that the utility model guideway vehicle roof structure has are:
1, realizes a kind of new car roof construction and job operation, can reduce welding job amount and deflection effectively, improve the planeness on roof surface.
2, air-conditioning flat-top flash welding work amount is able to reduce, behind the assembly welding through trying the water to control the water-stop crudy effectively.
3, help improving the light-weight design level of roof global facility.
Description of drawings
The following accompanying drawing of existing combination is done further explanation to the utility model;
Fig. 1 is the scheme drawing of said guideway vehicle roof structure;
Fig. 2 is that A-A among Fig. 1 is to cut-away view;
Fig. 3 is that B-B among Fig. 1 is to cut-away view;
Fig. 4 is that C-C among Fig. 1 is to cut-away view;
Fig. 5 is the IV portion enlarged diagram among Fig. 3;
Fig. 6 is the V portion enlarged diagram among Fig. 2;
Fig. 7 is the I portion enlarged diagram among Fig. 1;
Fig. 8 is the VI portion enlarged diagram among Fig. 2;
Extremely shown in Figure 8 like Fig. 1, beam 1, drain hose 3, ceiling 4, air-conditioning flat-top 10.
The specific embodiment
Embodiment 1, and to shown in Figure 8, described guideway vehicle roof structure mainly includes like Fig. 1:
Be used to install 2 air-conditioning flat-tops 10 of on-board air conditioner,
By the flat-top skeleton that beam 1 and ceiling 4 are welded, air-conditioning flat-top 10 has the bathtub construction of indent with respect to the flat-top skeleton;
Be provided with the drain hose 3 that is used for draining in the vertical both sides of flat-top skeleton.
Wherein, beam 1 has the cross-section structure of hat, and the planar section of beam 1 carries out spot welding mutually with ceiling 4 and is connected, and the hat flanging of adjacent two beams 1 carries out spot welding each other and connects.
Drain hose 3 has wing flanging, and the wing flanging of drain hose 3 carries out spot welding with ceiling 4 and is connected.
Air-conditioning flat-top 10, its installation frame inner ring adopt the welding of flanging bight to connect, and its outer ring adopts angle bar spot welding to beat the glue connection mode.
Use the guideway vehicle roof structure of such scheme, its job operation is that beam 1 and ceiling 4 are formed the flat-top skeleton through welding, and 2 air-conditioning flat-tops 10 are welded to connect with the flat-top skeleton;
In vertical both sides of flat-top skeleton, be respectively arranged with the drain hose 3 that is used for draining;
Air-conditioning flat-top 10 is with respect to the flat-top skeleton, upwards turns up around it and forms the drip tray of indent.
Wherein, beam 1 has the cross-section structure of hat, and its planar section carries out spot welding with ceiling 4 and is connected;
The hat flanging of adjacent two beams 1 carries out spot welding each other and connects;
Adjacent two ceilings 4 adopt flanging spot welding mode earlier, and then carry out the full weld welding;
The wing flanging of drain hose 3 is carried out spot welding with ceiling 4 to be connected.
In addition, the installation frame inner ring of air-conditioning flat-top 10 adopts the welding of flanging bight to connect, and its outer ring adopts angle bar spot welding to beat the glue connection mode.
To shown in Figure 4, in length and breadth intersect to form skeleton between the adjacent beam 1 like Fig. 1, beam 1 carries out spot welding with ceiling 4 and is connected, and drain hose 3 carries out spot welding with ceiling 4 and is connected, thus the agent structure of flat-top skeleton.
As shown in Figure 7, at the vent window place of ceiling 4, after turning up, ceiling 4 carries out welded seal with the supplementary angle again.
As shown in Figure 5, the wing limit of drain hose 3 is carried out spot welding with ceiling 4 and is connected.
Like Fig. 4 and shown in Figure 6, beam 1 and ceiling 4 carry out spot welding and are connected and have multiple mode.

Claims (4)

1. guideway vehicle roof structure is characterized in that: include 2 the air-conditioning flat-tops (10) that are used to install on-board air conditioner, and the flat-top skeleton that is welded by beam (1) and ceiling (4);
Be provided with the drain hose (3) that is used for draining in the vertical both sides of flat-top skeleton;
Air-conditioning flat-top (10) has the bathtub construction of indent with respect to the flat-top skeleton.
2. guideway vehicle roof structure according to claim 1; It is characterized in that: described beam (1) has the cross-section structure of hat; The planar section of beam (1) carries out spot welding mutually with ceiling (4) and is connected, and the hat flanging of adjacent two beams (1) carries out spot welding each other and connects.
3. guideway vehicle roof structure according to claim 1 and 2 is characterized in that: described drain hose (3) has wing flanging, and the wing flanging of drain hose (3) carries out spot welding with ceiling (4) and is connected.
4. guideway vehicle roof structure according to claim 3 is characterized in that: described air-conditioning flat-top (10), its installation frame inner ring adopt the welding of flanging bight to connect, and its outer ring adopts angle bar spot welding to beat the glue connection mode.
CN201020652189XU 2010-12-10 2010-12-10 Roof structure of rail car Expired - Lifetime CN202115527U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020652189XU CN202115527U (en) 2010-12-10 2010-12-10 Roof structure of rail car

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020652189XU CN202115527U (en) 2010-12-10 2010-12-10 Roof structure of rail car

Publications (1)

Publication Number Publication Date
CN202115527U true CN202115527U (en) 2012-01-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102556090A (en) * 2010-12-10 2012-07-11 南车青岛四方机车车辆股份有限公司 Railway vehicle roof structure and processing method thereof
CN106740935A (en) * 2016-12-01 2017-05-31 中车青岛四方机车车辆股份有限公司 Air-conditioning platform structure and the vehicle with it
CN107458397A (en) * 2017-07-31 2017-12-12 中车南京浦镇车辆有限公司 A kind of suspension type sky rail roof of train discharge structure
CN110641492A (en) * 2018-06-27 2020-01-03 中车株洲电力机车研究所有限公司 Roof drainage protection structure and drainage box of railway vehicle

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102556090A (en) * 2010-12-10 2012-07-11 南车青岛四方机车车辆股份有限公司 Railway vehicle roof structure and processing method thereof
CN102556090B (en) * 2010-12-10 2015-04-22 南车青岛四方机车车辆股份有限公司 Processing method of railway vehicle roof structure
CN106740935A (en) * 2016-12-01 2017-05-31 中车青岛四方机车车辆股份有限公司 Air-conditioning platform structure and the vehicle with it
CN106740935B (en) * 2016-12-01 2019-02-01 中车青岛四方机车车辆股份有限公司 Air-conditioning platform structure and vehicle with it
EP3517394A4 (en) * 2016-12-01 2019-10-23 CRRC Qingdao Sifang Co., Ltd. Air conditioner platform structure and vehicle having same
CN107458397A (en) * 2017-07-31 2017-12-12 中车南京浦镇车辆有限公司 A kind of suspension type sky rail roof of train discharge structure
CN107458397B (en) * 2017-07-31 2019-02-22 中车南京浦镇车辆有限公司 A kind of suspension type sky rail roof of train discharge structure
CN110641492A (en) * 2018-06-27 2020-01-03 中车株洲电力机车研究所有限公司 Roof drainage protection structure and drainage box of railway vehicle
CN110641492B (en) * 2018-06-27 2021-07-23 湖南中车智行科技有限公司 Roof drainage protection structure and drainage box of railway vehicle

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: Chengyang District of Shandong city of Qingdao province Jinhong road 266111 No. 88

Patentee after: CRRC QINGDAO SIFANG CO., LTD.

Address before: Jihongtan town Chengyang District Shandong city Qingdao province Jinhong road 266111 No. 88

Patentee before: CSR Qingdao Sifang Locomotive and Rolling Stock Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20120118