CN202114582U - Semi-automatic arc surface grinding machine - Google Patents

Semi-automatic arc surface grinding machine Download PDF

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Publication number
CN202114582U
CN202114582U CN2011201561791U CN201120156179U CN202114582U CN 202114582 U CN202114582 U CN 202114582U CN 2011201561791 U CN2011201561791 U CN 2011201561791U CN 201120156179 U CN201120156179 U CN 201120156179U CN 202114582 U CN202114582 U CN 202114582U
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semi
frame
arc surface
motor
chuck
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CN2011201561791U
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夏勇键
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Abstract

The utility model relates to a grinding machine, in particular to a semi-automatic grinding machine for a circular arc surface. This semi-automatic arc grinding machine includes the frame, install in the frame by first motor drive pivoted chuck, by second motor drive pivoted adjustable emery wheel, by third motor drive pivoted adjustable rubber tyer, wherein, install the arc surface smelting tool on the chuck, be located and be equipped with the finished product entry in the frame of arc surface smelting tool below. The utility model has the advantages that: 1. the size of the circular arc can be adjusted, the structure is simple and reliable, the processing cost is low, the circular arc grinding precision is higher than the manual grinding and die forming precision, the efficiency is high, the dust is low, and the circular arc surface of the R surface can be produced, for example, the belt head is produced, one in 4 seconds, and about 6000 can be produced in one day. 2. The operation is convenient, the labor intensity of workers is reduced, the workers can be ensured to have a better working environment, and 3, the economic benefit is obvious, and the popularization value is wide.

Description

半自动圆弧面磨削机Semi-automatic arc surface grinding machine

技术领域: Technical field:

本实用新型涉及一种磨削机,特指一种半自动圆弧面磨削机。The utility model relates to a grinding machine, in particular to a semi-automatic arc surface grinding machine.

背景技术: Background technique:

在机械加工生产中,经常会遇到圆弧面工件的加工,对于圆弧面的加工,最早采用人工修建或在镗床上按划线赶刀加工,也有使用手工在角磨机或座机砂轮机上加工,这样要求加工者必须有相当的熟练程度,且加工质量难以保证,成本高等,而且,这样加工的工件精度很差,后来为了提供加工精度,也采用液压仿型的方法,但是液压仿型需要专用的设备,而这种设备不仅价格昂贵,通用性极差,而且加工精度也不是很高,对于精度要求很高的,必须采用数控磨床进行加工,而数控磨床的价格很高,每台数控磨床大概需要百万美元,对于中小型企业来说,是不堪重负的。针对于此,于是本申请人设计本实用新型。In mechanical processing production, the processing of workpieces with arc surfaces is often encountered. For the processing of arc surfaces, the earliest methods were manual construction or processing on a boring machine according to the marking line, and manual processing on angle grinders or landline grinders. Processing, which requires the processor to have a considerable degree of proficiency, and the processing quality is difficult to guarantee, the cost is high, and the precision of the workpiece processed in this way is very poor. Later, in order to improve the processing accuracy, the hydraulic profiling method was also used, but the hydraulic profiling Special equipment is required, and this equipment is not only expensive, but also has poor versatility, and the processing accuracy is not very high. For those with high precision requirements, CNC grinding machines must be used for processing, and the price of CNC grinding machines is very high. A CNC grinding machine can cost millions of dollars, which is overwhelming for small and medium-sized enterprises. For this, so the applicant designs the utility model.

实用新型内容: Utility model content:

本实用新型的目的在于克服上述所存在的不足,提供一种半自动圆弧面磨削机。The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a semi-automatic arc surface grinding machine.

本实用新型实现其目的所采用的技术方案是:该半自动圆弧面磨削机包括:机架,所述机架上安装有由第一电机驱动转动的卡盘、由第二电机驱动转动的可调节砂轮、由第三电机驱动转动的可调节胶轮,其中,卡盘上安装有圆弧面冶具,位于圆弧面冶具下方的机架上设有成品入口。The technical solution adopted by the utility model to achieve its purpose is: the semi-automatic arc surface grinding machine includes: a frame, on which a chuck driven by a first motor and a chuck driven by a second motor are installed on the frame. An adjustable grinding wheel, an adjustable rubber wheel driven by a third motor, wherein the arc surface jig is installed on the chuck, and the finished product inlet is arranged on the frame below the arc surface jig.

上述技术方案中,所述圆弧面冶具上设有数个供产品安装的安装孔。In the above technical solution, the arc surface jig is provided with several installation holes for product installation.

上述技术方案中,所述可调节砂轮安装于一砂轮座上,砂轮座套于机架上的滑座上,滑座上可转动安装有一调节杆,调节杆一端与砂轮座螺纹连接,调节杆另一端设有摇柄。In the above technical solution, the adjustable grinding wheel is installed on a grinding wheel seat, the grinding wheel seat is sleeved on the sliding seat on the frame, and an adjusting rod is rotatably installed on the sliding seat, one end of the adjusting rod is threadedly connected with the grinding wheel seat, and the adjusting rod There is a rocking handle at the other end.

上述技术方案中,所述可调节胶轮固定安装于第三电机的输出轴上,第三电机可升降安装于机架上。In the above technical solution, the adjustable rubber wheel is fixedly mounted on the output shaft of the third motor, and the third motor is mounted on the frame in a liftable manner.

上述技术方案中,所述可调节砂轮包括:上砂轮、下砂轮,其中,上砂轮、下砂轮在第二电机带动下作同步转动。In the above technical solution, the adjustable grinding wheel includes: an upper grinding wheel and a lower grinding wheel, wherein the upper grinding wheel and the lower grinding wheel rotate synchronously driven by the second motor.

上述技术方案中,所述机架上设有可调节砂轮开关、卡盘开关、可调节胶轮开关、急停开关。In the above technical solution, the frame is provided with an adjustable grinding wheel switch, a chuck switch, an adjustable rubber wheel switch, and an emergency stop switch.

本实用新型采用上述结构后,本实用新型具有以下优点:After the utility model adopts the above structure, the utility model has the following advantages:

1、圆弧大小可以调节、结构简单可靠、加工成本低、圆弧磨削精度高于手工磨削和模具成型精度、效力高、低尘化设计、R面的圆弧面都可以生产,如生产皮带头,4秒钟一个,一天可以生产6000个左右。1. The size of the arc can be adjusted, the structure is simple and reliable, the processing cost is low, the accuracy of arc grinding is higher than that of manual grinding and mold forming, high efficiency, low dust design, and the arc surface of R surface can be produced, such as The production of belt heads takes 4 seconds, and about 6,000 pieces can be produced a day.

2、操作方便、降低了工人的劳动强度,也能保证工人能有一个较好的工作环境。2. It is easy to operate, reduces the labor intensity of workers, and can also ensure that workers can have a better working environment.

3、具有明显的经济效益,有广阔的推广价值。3. It has obvious economic benefits and broad promotion value.

附图说明: Description of drawings:

图1是本实用新型的立体图。Fig. 1 is a perspective view of the utility model.

具体实施方式: Detailed ways:

下面结合具体实施例和附图对本实用新型进一步说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.

见图1所示,本实施例本实用新型包括:机架1,该机架1上安装有卡盘2、可调节砂轮3、可调节胶轮4、可调节砂轮开关、卡盘开关、可调节胶轮开关、急停开关,其中,可调节砂轮3包括:上砂轮31、下砂轮32。As shown in Fig. 1, the utility model of this embodiment comprises: frame 1, chuck 2, adjustable emery wheel 3, adjustable rubber wheel 4, adjustable emery wheel switch, chuck switch, can be installed on this frame 1 Adjust the rubber wheel switch and the emergency stop switch, wherein the adjustable grinding wheel 3 includes: an upper grinding wheel 31 and a lower grinding wheel 32.

具体而言:in particular:

上述卡盘2由第一电机11驱动转动;上砂轮31、下砂轮32在第二电机12的带动下作同步转动;可调节胶轮4由第三电机13驱动转动,于卡盘2上安装有圆弧面冶具5,圆弧面冶具5上设有数个供产品安装的安装孔51,产品安装于安装孔51内。该上砂轮31、下砂轮32安装于砂轮座7上,砂轮座7套于机架1上的滑座8上,滑座8上可转动安装有一调节杆9,调节杆9一端与砂轮座7螺纹连接,调节杆9另一端设有摇柄10,通过摇动摇柄10,令砂轮座7沿滑座8运行到所需位置,即令上砂轮31、下砂轮32运行到所需位。该可调节胶轮4固定安装于第三电机13的输出轴上,第三电机13可升降安装于机架1上,这样可实现可调节胶轮4的高度调节。The above-mentioned chuck 2 is driven to rotate by the first motor 11; the upper grinding wheel 31 and the lower grinding wheel 32 rotate synchronously under the drive of the second motor 12; the adjustable rubber wheel 4 is driven to rotate by the third motor 13 and installed on the chuck 2 There is an arc surface jig 5, and several installation holes 51 for product installation are arranged on the arc surface jig 5, and the product is installed in the installation holes 51. The upper emery wheel 31 and the lower emery wheel 32 are installed on the emery wheel seat 7, and the emery wheel seat 7 is sleeved on the slide seat 8 on the frame 1. An adjustment rod 9 is rotatably installed on the slide seat 8, and one end of the adjustment rod 9 is connected to the emery wheel seat 7. Threaded connection, the other end of the adjustment rod 9 is provided with a rocking handle 10, by shaking the rocking handle 10, the emery wheel seat 7 is moved to the required position along the slide seat 8, that is, the upper emery wheel 31 and the lower emery wheel 32 are moved to the desired position. The adjustable rubber wheel 4 is fixedly installed on the output shaft of the third motor 13, and the third motor 13 can be lifted and installed on the frame 1, so that the height adjustment of the adjustable rubber wheel 4 can be realized.

使用时,摇动摇柄10,令砂轮座7沿滑座8运行到所需位置,即令上砂轮31、下砂轮32运行到所需位置;按下急停开关,检查各个部件及其功能是否正常;开启可调节砂轮开关,第二电机12将带动上砂轮31、下砂轮32作同步转动;开启卡盘开关,此时第一电机11带动卡盘2转动,此时,卡盘2带动圆弧面冶具5转动,此时安装在圆弧面冶具5上的产品跟随转动;开启可调节胶轮开关,带动第三电机13上的可调节胶轮4转动;安装在圆弧面冶具5上的产品运转到上砂轮31、下砂轮32上进行圆弧面磨削,第三电机13带动可调节胶轮4运转,把磨削好的产品转下来由成品入口6进入成品箱中。When in use, shake the handle 10 to make the grinding wheel seat 7 move to the required position along the sliding seat 8, that is, to make the upper grinding wheel 31 and the lower grinding wheel 32 move to the required position; press the emergency stop switch to check whether each component and its function are normal ; Turn on the adjustable grinding wheel switch, the second motor 12 will drive the upper grinding wheel 31 and the lower grinding wheel 32 to rotate synchronously; turn on the chuck switch, now the first motor 11 drives the chuck 2 to rotate, at this time, the chuck 2 drives the arc The surface jig 5 rotates, and the product installed on the arc surface jig 5 rotates accordingly; the adjustable rubber wheel switch is turned on to drive the adjustable rubber wheel 4 on the third motor 13 to rotate; the product installed on the arc surface jig 5 The product runs on the upper emery wheel 31 and the lower emery wheel 32 to grind the arc surface, and the third motor 13 drives the adjustable rubber wheel 4 to run, and the ground product is turned down and entered in the finished product box by the finished product inlet 6.

当然,以上所述仅为本实用新型的一个实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above description is only an embodiment of the present utility model, and is not intended to limit the scope of implementation of the present utility model. Should be included in the utility model patent scope.

Claims (6)

1. semi-automatic circular cambered surface milling drum; Comprise frame (1); It is characterized in that: the scalable rubber tire (4) that drives rotation by the chuck (2) of first motor (11) driving rotation, by the scalable emery wheel (3) of second motor (12) driving rotation, by the 3rd motor (13) is installed on the said frame (1); Wherein, arc surface smelting tool (5) is installed on the chuck (2), the frame (1) that is positioned at arc surface smelting tool (5) below is provided with finished product inlet (6).
2. semi-automatic circular cambered surface milling drum according to claim 1 is characterized in that: said arc surface smelting tool (5) is provided with several installing holes (51) that supplies product to install.
3. semi-automatic circular cambered surface milling drum according to claim 2; It is characterized in that: said scalable emery wheel (3) is installed on the grinding wheel stand (7); Grinding wheel stand (7) is placed on the slide (8) on the frame (1); Slide (8) is gone up to turn an adjusting rod (9) is installed, and adjusting rod (9) one ends are threaded with grinding wheel stand (7), and adjusting rod (9) other end is provided with rocking handle (10).
4. semi-automatic circular cambered surface milling drum according to claim 3 is characterized in that: said scalable rubber tire (4) is fixedly installed on the output shaft of the 3rd motor (13), and the 3rd motor (13) liftable is installed on the frame (1).
5. semi-automatic circular cambered surface milling drum according to claim 4 is characterized in that: said scalable emery wheel (3) comprising: go up emery wheel (31), lower grinding wheel (32), wherein, last emery wheel (31), lower grinding wheel (32) are done to rotate synchronously under second motor (12) drives.
6. according to any described semi-automatic circular cambered surface milling drum of claim 1-5, it is characterized in that: said frame (1) is provided with scalable emery wheel switch, chuck switch, scalable rubber tire switch, emergency stop switch.
CN2011201561791U 2011-05-16 2011-05-16 Semi-automatic arc surface grinding machine Expired - Fee Related CN202114582U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201561791U CN202114582U (en) 2011-05-16 2011-05-16 Semi-automatic arc surface grinding machine

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Application Number Priority Date Filing Date Title
CN2011201561791U CN202114582U (en) 2011-05-16 2011-05-16 Semi-automatic arc surface grinding machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817575A (en) * 2014-03-05 2014-05-28 丹东通博电器(集团)有限公司 Polishing machine for curved surface of cam
CN108326684A (en) * 2018-04-12 2018-07-27 青岛瑞顺通工贸有限公司 A kind of sponge column continuous grinding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817575A (en) * 2014-03-05 2014-05-28 丹东通博电器(集团)有限公司 Polishing machine for curved surface of cam
CN103817575B (en) * 2014-03-05 2016-01-27 丹东通博电器(集团)有限公司 Cam curved surface polishing machine
CN108326684A (en) * 2018-04-12 2018-07-27 青岛瑞顺通工贸有限公司 A kind of sponge column continuous grinding machine

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120118

Termination date: 20140516