CN202113640U - Mechanical tar remover - Google Patents
Mechanical tar remover Download PDFInfo
- Publication number
- CN202113640U CN202113640U CN2011201339359U CN201120133935U CN202113640U CN 202113640 U CN202113640 U CN 202113640U CN 2011201339359 U CN2011201339359 U CN 2011201339359U CN 201120133935 U CN201120133935 U CN 201120133935U CN 202113640 U CN202113640 U CN 202113640U
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- Prior art keywords
- tar
- warehouse
- storehouse
- axle
- plate
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Abstract
A mechanical tar remover is mainly used for recovering tar in ammonia water. A feed bin, an agitating bin, a discharge bin and tar outlet bins are arranged in a bin unit, a tar outlet pipe orifice is arranged at the bottom of each of the tar outlet bins, a mixer with a filter is mounted at the upper end of a connection device on the bin unit, the tar outlet bins on two sides of the bin unit are respectively provided with a tar scraper, two feed inlets are arranged at a small end of the bin unit, and a water outlet, a drainage port, an emptying port, an instrument joint and a liquid level regulator are arranged at a big end of the bin unit. According to difference of material proportion, tar in residual ammonia water is separated by means of agitating separation, and can be discharged and recovered by the aid of the tar scrapers. The mechanical tar remover is simple and compact in structure, short in production cycle, convenient in transport, high in tar removal efficiency and simple and convenient in maintenance, is economical and applicable, detachable freely and is capable of being loaded separately during transport. Components of the mechanical tar remover can be manufactured separately so that workload and difficulty in manufacturing and assembling can be reduced effectively and production efficiency can be increased.
Description
Technical field
The utility model relates to a kind of industrial treatment technical field, is that a kind of mechanical type removes the tar device specifically.
Background technology
Industries such as chemical fertilizer, coking, town gas, metallurgy, building materials, carbon element, pottery can produce a large amount of blended tarses in actual production; And blended tars has huge industrial value; Be these tar of effective recycling; And purifying the soiling solution that produces in the production, the various tar equipment that remove arise at the historic moment, like electrostatic tar remover.But electrostatic tar remover reclaims the coal oil mixture in the industrial waste gas only, and is then powerless to the coal tar in the industrial wastewater.
Summary of the invention
For overcoming the deficiency of prior art, the goal of the invention of the utility model is to provide a kind of mechanical type to remove the tar device, to realize the convenient purpose that reclaims the coal tar in the industrial wastewater efficiently.
For realizing above-mentioned purpose, the utility model is provided with chamber, nine storehouses in a ship shape warehouse, and the chamber, a storehouse that is positioned at microcephaly's side of ship shape warehouse is a feeding warehouse; Four in the middle of being positioned at are stir storehouse; The chamber, two storehouses of major part side that is positioned at the ship shape warehouse is for going out feed bin; The both sides in the chamber, four stir storehouse storehouses in the middle of being positioned at respectively are provided with the bunker that goes out that a base plate becomes inclination, and the bottom that goes out bunker is provided with two fuel-displaced mouths of pipe; On the ship shape warehouse, be provided with Hatch Board and coupling arrangement, the coupling arrangement upper end is equipped with four agitators, and the lower end is connected with four separating filters; The stirring vane of agitator extend in the chamber, four stir storehouse storehouses in the ship shape warehouse, and four tar separating filters cover on the outer ring of four agitator stirring vanes respectively; Respectively be equipped with one on the bunker in going out of ship shape warehouse both sides and scrape the tar device; The little head end of ship shape warehouse is provided with two charging apertures; The stub end of ship shape warehouse is provided with two discharging openings, two discharging holes, a drain, an instrumentation tap and a liquid level regulation apparatus.
The said drive motors of scraping the tar device is fixed on the warehouse, is set with shaft coupling on the main shaft of drive motors, and the shaft coupling other end is set with axle, is set with hermetic unit on the axle; Axle one end is set with pipe, and the intersection, hole on pipe and the dividing plate is with the wear-resisting endless tube of a trifle, and wear ring pipe box dress also is welded in the hole of dividing plate, and pipe is sleeved in the wear-resisting endless tube, and scraper plate is housed on the pipe.
Said separating filter is an annulus one and be spaced after two of annulus overlap, and the mini diameter tube that is uniformly distributed with is in the interval between annulus one and the annulus two, and the taper air dividing plate is sleeved on the end face of annulus one, is covered with the aperture that is uniformly distributed with on the air dividing plate.
The motor of said agitator is fixed on the ring flange through connector, is fixed with belt pulley on the axle, and belt sleeve is contained on belt pulley and the motor, and the lower end of axle is equipped with the paddle body.
The handle of said liquid level regulation apparatus is fixed on the nut, and the opening part of dividing plate is equipped with gripper shoe, is supported with adjustable plate on the gripper shoe; Angle bar is contained in the opening part of dividing plate; Angle bar and dividing plate are combined to form a gathering sill, and adjustable plate is stuck in this gathering sill, and can be up and down along gathering sill; In the middle of the adjustable plate screw mandrel is housed, nut sleeve is contained on the screw mandrel.
The utility model mainly is the difference according to material proportion, the tar in the remained ammonia with stirring the principle of separating, and with scraping the tar device tar eliminating is recycled.
The utility model compared with prior art has the following advantages:
Description of drawings
Fig. 1 is the overall structure sketch map of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is the A-A cutaway view of Fig. 1;
Fig. 5 is the schematic perspective view of scraping tar device 2 of Fig. 1;
Fig. 6 is the agitator 5 of Fig. 1 and the coupling arrangement sketch map of separating filter 4;
Fig. 7 is the schematic perspective view of the separating filter 4 of Fig. 1;
Fig. 8 is the schematic perspective view of the agitator 5 of Fig. 1.
The specific embodiment
Like Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, the utility model is under the requirement of decoking amount size, confirms that mechanical type removes the size of tar device, confirms the size of its each position and parts except that the size of tar according to mechanical type.Bottom of the present invention is with two long slightly channel-section steel 1-1 interval align; Between channel-section steel 1-1, be welded with seven short channel-section steel 1-2; Tiling has base plate 1-3 on channel-section steel 1-1 and channel-section steel 1-2; And guarantee that base plate 1-3 plate face is smooth, mechanical type is located at support place of each short channel-section steel respectively except that chamber, tar device storehouse space bar 1-4 and dividing plate 1-5; On base plate 1-3, go out a feeding warehouse 1-13, four stir storehouse one 1-14, stir storehouse two 1-15, stir storehouse three 1-16 and stir storehouse four 1-17, two and go out feed bin one 1-18 and go out feed bin two 1-19, go out between the feed bin and separate with dividing plate 1-5 with the steel plate assembly unit; Feeding warehouse is welded by the square steel plate of three block lengths, and the end plate shape that goes out feed bin is seen shown in the figure A-A, both sides angle angle 150 degree; In the both sides of stir storehouse, respectively there is one to go out bunker 1-21, the base plate that goes out bunker 1-21 becomes the angle of inclination to be welded; Make out that two of bunker is higher, middle low, be the landslide shape; Be convenient to the hydraulic fluid port 1-32 place of the discharging of the coke that tar flow to out bunker 1-21 centre position, be discharged to mechanization except that tar device warehouse 1, get into subsequent processing through the hydraulic fluid port 1-32 that discharges of the coke; Remove the both sides that tar device 2 is positioned at feeding warehouse 1-13 of scraping of installing on the tar device warehouse 1 at mechanical type; The drive part of scraping tar device 2 is installed in mechanization and removes on the sidewall of tar device warehouse 1; The working portion of scraping tar device 2 extend into four stir storehouse 1-14,1-15,1-16 and 1-17 and two and goes out between the bunker 1-21; The upper end in each chamber, storehouse is welded with Hatch Board 1-22, has eight observation window 1-23 and an observation window 1-20 on the Hatch Board 1-22; Be supported with a coupling arrangement 3 on four stir storehouse 1-14,1-15,1-16 and the 1-17, the upper end of coupling arrangement 3 is connected with four agitators 5 with screw, and coupling arrangement 3 lower ends are connected with four separating filters 4; Charging aperture 1-24 and subsequent use charging aperture 1-25 are installed on the sidewall of feeding warehouse 1-13; Go out discharging opening 1-26 and subsequent use discharging opening 1-27 are installed on the feed bin 1-19 sidewall, going out discharging hole 1-28 is installed on the feed bin 1-18; On stir storehouse 1-17 sidewall, discharging hole 1-29 is installed; Go out drain 1-30 and instrumentation tap 1-31 are installed on the Hatch Board 1-22 on feed bin two 1-19; Remove tar device warehouse 1 outer upper end flower at mechanical type and be welded with all angle bar 6, be convenient to the bedding plate, water detection is flat.
The liquid level regulation apparatus scalable gets into out the water yield size in the feed bin 1-19; Reaching the purpose that the control mechanical type removes liquid level in the tar device warehouse 1, it is that opening part at dividing plate 1-5 is welded with gripper shoe 1-6, is supported with adjustable plate 1-8 on the gripper shoe 1-6; Angle bar 1-7 is welded on the opening part of dividing plate 1-5; Angle bar 1-7 and dividing plate 1-5 are combined to form a gathering sill, and adjustable plate 1-8 is stuck in this gathering sill, and can be up and down along gathering sill; Be welded with screw mandrel 1-9 in the middle of the adjustable plate 1-8; Screw mandrel 1-9 reaches mechanization except that tar device warehouse 1 through the hole that goes out on the Hatch Board 1-22 on the feed bin 1-19, on the hole on the Hatch Board 1-22 that goes out on the feed bin 1-19, is set with the circular gasket 1-10 that two semicircles are put together, and is equipped with the corresponding screw hole with pad 1-10 on the Hatch Board 1-22; With screw with pad 1-10 and Hatch Board 1-22 be linked together; Nut 1-11 is sleeved on the screw mandrel 1-9, and circular gasket 1-10 is stuck in the escape of nut 1-11, thereby makes nut 1-11 only can on the internal diameter circle of circular gasket 1-10, remain with the free degree of a rotation; On nut 1-11, be welded with the handle 1-12 of lower end band one long tube; The internal diameter of this long tube is greater than the big footpath of silk tooth of screw mandrel 1-9, and the openings of sizes during turning handle 1-12 between scalable adjustable plate 1-8 and gripper shoe 1-6 reaches and regulates the water yield size purpose that gets into out in the feed bin 1-19.
Sequence number 7 is a motor cover.
As shown in Figure 5; Scraping the tar device is to remove in the tool formula to be welded with motor support plate 2-1 on the tar device warehouse and to strengthen gusset 2-2, on motor support plate 2-1, is connected with drive motors 2-3 with screw, is welded with drive motors cover 2-5 on the angle bar 2-4; Be equipped with corresponding hole 2-16 on angle bar 2-4 and the motor support plate 2-1; With the screw that passes hole 2-16 with angle bar 2-4 and motor support plate 2-1 be linked together, be set with shaft coupling 2-6 on the main shaft of drive motors 2-3, the shaft coupling 2-6 other end is set with a 2-9; Be set with oil seal seat 2-7 on the axle 2-9, be set with oil sealing 2-8 in the oil seal seat 2-7; Axle 2-9 top is set with pipe 2-14; Pipe 2-15 external diameter is sleeved on the hole internal diameter that dividing plate 1-4 beats, and pipe 2-15 internal diameter is sleeved on the pipe 2-14 external diameter; Be set with two bent plate 2-12 that are symmetrically distributed according to pipe 2-14 axle center on the pipe 2-14 external diameter; Compress the pressing plate 2-10 of two symmetrical distributions in the gap of two every sides of bent plate 2-12; Pressing plate 2-10 is pressed on the scraper plate 2-11; On bent plate 2-12, pressing plate 2-10 and scraper plate 2-11, be equipped with corresponding hole 2-13, with screw with bent plate 2-12, pressing plate 2-10 and scraper plate 2-11 be linked together.The utility model is scraped to going out bunker through the hydraulic fluid port discharge recovery of the discharging of the coke through the tar that drive motors 2-3 drive scraper plate 2-11 rotation will float over liquid level.
As shown in Figure 6; Agitator is that separating filter 4 and agitator 5 are connected above that with the coupling arrangement 3 of separating filter; It is the hole that on a block plate 3-1, has some; Be set with pipe 3-2 in the hole, be set with ring flange 3-4 on the pipe 3-2, between pipe 3-2 and steel plate 3-1, be welded with and strengthen gusset 3-3; Steel plate 3-1 goes up the quantity of perforate and decides according to instrument size.
As shown in Figure 7, the effect of separating filter is in the agitator whipping process, to filter out impurities, and bubble is patted evenly in the mixed liquor after will stirring, and makes the bubble refinement more in the mixed liquor, is convenient to tar adsorption; It is an annulus 4-1 and be spaced after an annulus 4-3 axle overlaps; Some mini diameter tube 4-2 uniformly at intervals are in the interval between annulus 4-1 and the annulus 4-3; The end of mini diameter tube 4-2 is welded on the internal diameter of annulus 4-1; The other end is welded on the internal diameter of annulus 4-3, and the quantity of mini diameter tube 4-2 is decided according to instrument size; Gradient is that the taper air dividing plate 4-4 of monolateral 45 degree is sleeved on the end face of annulus 4-1, is covered with the aperture that is uniformly distributed with on the air dividing plate 4-4.
As shown in Figure 8; The effect of agitator is after stirring, tar to be separated with ammoniacal liquor; It is welded with one with trapezoidal plate assembled " U " shape support 5-6 on a circular flange dish 5-7; Support 5-6 top is welded with angle bar 5-18, is welded with up and down support bar 5-20 spaced apart on the support 5-6 front, support bar 5-20 with screw 5-17 and coupling bar 5-19 be linked together; Coupling bar 5-19 is welded on the motor cabinet gripper shoe 5-3, screw 5-2 with motor 5-1 and motor cabinet gripper shoe 5-3 be linked together; The end of screw mandrel 5-5 is welded with a hinge, and pan is sleeved on " U " shape support 5-6 and goes up on the pin of welding, and motor 5-1 can be rotated to an angle around pin; Ring flange 5-7 leaves a hole in the center, is equipped with corresponding hole on the suit one axle sleeve 5-13 on the hole, axle sleeve 5-13 and ring flange 5-7; Screw 5-12 with axle sleeve 5-13 and ring flange 5-7 be linked together, be set with the axle 5-11 that tape spool holds in the axle sleeve 5-13, axle 5-11 goes up and is fixed with belt pulley 5-15 with flat key 5-14; Belt 5-16 is sleeved on belt pulley 5-15 and the motor 5-1; The lower end of axle 5-11 is equipped with paddle body 5-10, and the hole that pin 5-8 passes on a 5-11 and the paddle body 5-10 is fixed on paddle body 5-10 on the 5-11, and nut 5-9 goes up on the screw thread on the axle 5-11; Compress paddle body 5-10, prevent that it from rotating; The other end of screw mandrel 5-5 is fixed on the motor cabinet gripper shoe 5-3 with two nut 5-4, the position of adjusting nut 5-4 on screw mandrel 5-5, thereby the degree of tightness of regulating belt 5-16.Motor cover is fixed on the angle bar 5-18 with screw.
The operating environment of the utility model:
Environment temperature :-32 ℃～40 ℃
Relative humidity: 48%
Fundamental wind pressure: 0.6KN/m
2
Earthquake intensity: 8 degree
Installation site: on the outdoor concrete frame
Specification requirement of the present invention:
WITH AMMONIA TREATMENT amount 15 ~ 20 m
3/ h
Raw material ammonia water oil-containing 0.3 ~ 0.5 g/l
Handle back ammoniacal liquor oil-containing≤50 mg/l
100 ℃ of design temperatures
76 ℃ of operating temperatures
The operating pressure normal pressure
Working media: ammoniacal liquor, tar, tar slag
Corrosion allowance: 1 mm
Weld joint efficiency: 0.85
Main material: Q235-A (GB/T3274)
Device structure of the present invention
Drive mechanism: utilize Dian Dong Ji ﹑ reductor to drive agitator and scraper plate operation.
Agitator:
Paddle pattern oar blade type
Rotating speed of agitator 400r.p.m
Motor power (output) 5.5kW
Motor power 380V (50HZ)
Motor speed 1500r.p.m
Scraper plate
Scraper plate pattern oar blade type
Scraper plate rotating speed 5.2r.p.m
Motor power (output) 0.37 kW
Motor power 380V (50HZ)
Motor speed 1500r.p.m
Planetary reducer speed ratio 1/289
Equipment main material Q235-A (GB/T3274)
.
Claims (5)
1. a mechanical type removes the tar device, and it is characterized in that: warehouse is provided with the chamber, storehouse in (1), be positioned at warehouse (1) microcephaly's side be feeding warehouse (1-13); The chamber, storehouse that is positioned at warehouse (1) middle part is stir storehouse one (1-14), stir storehouse two (1-15), stir storehouse three (1-16), stir storehouse four (1-17); The chamber, storehouse that is positioned at warehouse (1) major part side is for going out feed bin one (1-18), going out feed bin two (1-19); What be provided with respectively in the both sides that are positioned at chamber, stir storehouse storehouse that a base plate becomes goes out bunker (1-21), and the bottom that goes out bunker (1-21) is provided with the hydraulic fluid port that discharges of the coke (1-32); Warehouse (1) is provided with Hatch Board (1-22) and coupling arrangement (3), and coupling arrangement (3) upper end is equipped with agitator (5), and the lower end is connected with separating filter (4); The stirring vane of agitator (5) extend in the chamber, stir storehouse storehouse of warehouse (1), and separating filter (4) covers on the outer ring of agitator (5) stirring vane; Respectively be equipped with one on the bunker (1-21) in going out of warehouse (1) both sides and scrape tar device (2); The little head end of warehouse (1) is provided with charging aperture (1-24), subsequent use charging aperture (1-25); The stub end of ship shape warehouse is provided with the handle (1-12) of discharging opening (1-26), subsequent use discharging opening (1-27), discharging hole one (1-28), discharging hole two (1-29), drain (1-30), instrumentation tap (1-31) and a liquid level regulation apparatus.
2. mechanical type according to claim 1 removes the tar device; It is characterized in that: the said drive motors (2-3) of scraping tar device (2) is fixed on the warehouse (1); Be set with shaft coupling (2-6) on the main shaft of drive motors (2-3); Shaft coupling (2-6) other end is set with axle (2-9), is set with hermetic unit on the axle (2-9); Axle (2-9) end is set with pipe (2-14), and pipe (2-14) is sleeved in the hole of dividing plate (1-4), and pipe (2-14) is equipped with scraper plate (2-11).
3. remove the tar device according to right 1 described mechanical type; It is characterized in that: said separating filter (4) is an annulus one (4-1) and be spaced after annulus two (4-3) axle overlaps; The mini diameter tube that is uniformly distributed with (4-2) is in the interval between annulus one (4-1) and the annulus two (4-3); Taper air dividing plate (4-4) is sleeved on the end face of annulus one (4-1), is covered with the aperture that is uniformly distributed with on the air dividing plate (4-4).
4. remove the tar device according to right 1 described mechanical type; It is characterized in that: the motor (5-1) of said agitator (5) is fixed on the ring flange (5-7) through connector; Be fixed with belt pulley (5-15) on the axle (5-11); Belt (5-16) is sleeved on belt pulley (5-15) and the motor (5-1), and the lower end of axle (5-11) is equipped with paddle body (5-10).
5. remove the tar device according to right 1 described mechanical type; It is characterized in that: it is characterized in that: the handle of said liquid level regulation apparatus (1-12) is fixed on the nut (1-11), and the opening part of dividing plate (1-5) is equipped with gripper shoe (1-6), is supported with adjustable plate (1-8) on the gripper shoe (1-6); Angle bar (1-7) is contained in the opening part of dividing plate (1-5); Angle bar (1-7) is combined to form a gathering sill with dividing plate (1-5), and adjustable plate (1-8) is stuck in this gathering sill, and can be up and down along gathering sill; In the middle of the adjustable plate (1-8) screw mandrel (1-9) is housed, nut (1-11) is sleeved on the screw mandrel (1-9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201339359U CN202113640U (en) | 2011-04-29 | 2011-04-29 | Mechanical tar remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201339359U CN202113640U (en) | 2011-04-29 | 2011-04-29 | Mechanical tar remover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202113640U true CN202113640U (en) | 2012-01-18 |
Family
ID=45454739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201339359U Expired - Fee Related CN202113640U (en) | 2011-04-29 | 2011-04-29 | Mechanical tar remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202113640U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240465A (en) * | 2011-04-29 | 2011-11-16 | 湖北净天环保设备有限公司 | Mechanical tar remover |
-
2011
- 2011-04-29 CN CN2011201339359U patent/CN202113640U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240465A (en) * | 2011-04-29 | 2011-11-16 | 湖北净天环保设备有限公司 | Mechanical tar remover |
| CN102240465B (en) * | 2011-04-29 | 2013-09-04 | 湖北净天环保设备有限公司 | Mechanical tar remover |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120118 Termination date: 20150429 |
|
| EXPY | Termination of patent right or utility model |