CN202111360U - Full-automatic wire stripping mechanism with pneumatic manipulator device - Google Patents
Full-automatic wire stripping mechanism with pneumatic manipulator device Download PDFInfo
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- CN202111360U CN202111360U CN2011201816589U CN201120181658U CN202111360U CN 202111360 U CN202111360 U CN 202111360U CN 2011201816589 U CN2011201816589 U CN 2011201816589U CN 201120181658 U CN201120181658 U CN 201120181658U CN 202111360 U CN202111360 U CN 202111360U
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- manipulator
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Abstract
The utility model relates to an improved numerical-control wire stripping machine, in particular to a full-automatic wire stripping mechanism with a pneumatic manipulator device. The pneumatic manipulator device comprises a fixing support, two sliding rails, a slide block, an output stepping motor, a first rotating shaft and a second rotating shaft all arranged in a box body of the full-automatic wire stripping machine, and further comprises a pneumatic manipulator, an air cylinder and an air cylinder seat all mounted outside the box body of the full-automatic wire stripping machine. The air cylinder seat is attached to a leg structure of the sliding block, which extends outside the box body, and the air cylinder and the pneumatic manipulator are fixed on the air cylinder seat. In the utility model, the pneumatic manipulator clamps a back end stripping head of a conducting wire so as to realize the processing of a superfine conductive wire. Therefore the superfine conductive wire product can be applied to the micro-electronic field.
Description
Technical field
The utility model relates to a kind of improvement to the numerical control wire stripper; Be specifically related to improvement to outlet mechanism part in the wire stripping mechanism on the full-automatic wire stripper; Relate to a kind of full-automatic wire stripping mechanism more specifically with manipulator; Can realize processing through the rear end stripping head of Pneumatic manipulator clamping lead, thereby make ultra-fine ultrashort lead product can be applied to microelectronic industry ultra-fine ultrashort lead.
Background technology
The critical piece and the function of wire stripper briefly introduce:
1) inlet wire wheel: carry wire rod and strip out the end of a thread.Not only wire stripping head but also wire stripping tail (line length is less than 50mm) when the stripping short-term except that the wire stripping head, also have the function at the middle several places of strip off when the stripping center line.
2) outlet wheel: carry wire rod and strip out the line tail.(not effect when the stripping short-term need make outlet wheel gap at maximum position)
3) inlet wire wheel gap adjustment wheel: regulate inlet wire wheel gap, the turn gap of turning right increases, and the turn gap of turning left reduces (thickness according to wire rod is adjusted).
4) inlet wire wheel pressure regulating wheel: regulate inlet wire wheel pressure, turn clockwise after pulling out, inlet wire wheel pressure increases, and is rotated counterclockwise after pulling out, and inlet wire wheel pressure reduces.(the line skin intensity according to wire rod confirms that promptly according to the difficulty or ease of wire stripping skin, difficulty then pressure increases, and easy then pressure reduces)
5) outlet wheel gap adjustment wheel: regulate outlet wheel gap, the turn gap of turning left increases, and the turn gap of turning right reduces (thickness according to wire rod is adjusted).
6) outlet wheel pressure adjustment knob: regulate outlet wheel load power, be rotated counterclockwise after pulling out, outlet wheel pressure increases, and turns clockwise after pulling out, and inlet wire wheel pressure reduces.(the line skin intensity according to wire rod confirms that promptly according to the difficulty or ease of wire stripping skin, difficulty then pressure increases, and easy then pressure reduces)
7) knife rest assembly: in the cut-out of wire rod, stripping head and stripping tail, under the stopped status, upper and lower two blades need be opened to maximum, so that wire rod passes through cutter smoothly.
In brief, wire stripper is carried wire rod through above-mentioned inlet wire wheel and outlet wheel, and accomplishes tangent line and wire stripping function automatically through the knife rest assembly, promptly mechanical function mechanism by inlet wire mechanism, cut and shell mechanism and outlet mechanism forms.
In the prior art, the numerical control wire stripper equally also all by inlet wire mechanism, cut stripping mechanism and outlet mechanism and form, each mechanism all with the corresponding connection of its stepping motor, its outlet mechanism is made up of simple outlet stepping motor and one group of outlet roller to see off.Through prior art is retrieved; In on December 21st, 2005 disclosed " a kind of numerical control wire stripper " (publication number CN1233073C, the patent No. 03138071.9); The full-automatic wire stripper of this numerical control has numerical control part and mechanical control section, and said numerical control partly comprises numerical control display on power supply, computer single-chip microcomputer, stepper motor driver and the casing control panel; Said mechanical control section comprises inlet wire mechanism, cutting mechanism and outlet mechanism; Said inlet wire mechanism, cutting mechanism are connected with corresponding stepping motor respectively with outlet mechanism; Said inlet wire mechanism has inlet wire roller set, incoming line, conduit; Cutting mechanism is a blade, and said outlet wheels have the outlet roller set, and the driver that said each stepping motor passes through separately respectively is electrically connected with the computer single-chip microcomputer.Like Fig. 1, shown in Figure 2.
Existing by computer or the monolithic processor controlled full-automatic wire stripper of computer; The structure of its wire stripping mechanism equally also is that the centre of two pairs of line-transmitting wheels in front and back is provided with one pair of controlled blade; The effect of preceding line-transmitting wheel is to carry processed lead, and does cut channel action back peeling (the stripping front end is shelled head, and is as shown in Figure 4) by blade; The effect of back line-transmitting wheel is that the finished product after blade is done cut channel action back peeling (stripping rear end stripping head, as shown in Figure 5) and will be processed is cast aside.Like Fig. 3--shown in 5, the length of finished product lead H receives the restriction of X distance.Be that lower whorl center vertical line to blade overlaps the restriction that identity distance leaves on the back line-transmitting wheel.Analysis can be known: X is more little, and the lead H that can process is just short more, because the length of X receives the restriction (objectively diameter d can not infinitely must design little) of line-transmitting wheel external diameter, so the X parameter can not infinitely must be dwindled.In the different wire stripper types that domestic each manufacturer provides at present, that the X minimum occurs is 12.5 mm, is the BX-C2A type of being produced by Boxian Industry Co., Ltd., Shanghai, and its shortest thin working ability is that H=L-(A+B) is more than or equal to 13mm.
Therefore, the product length that obtains of the traditional wire stripping mechanism processing of prior art can only be confined to about 13mm.
The utility model content
Problem in view of the known technology existence; The utility model purpose is to overcome the deficiency of prior art, and a kind of full-automatic wire stripping mechanism with manipulator is provided, through using the rear end stripping head of Pneumatic manipulator clamping lead instead; Must dwindle the X value to greatest extent, to solve the rear end processing of ultrashort fine rule.Lead by the processing of the utility model mechanism obtains can be applicable to current electrical equipment trend toward miniaturization constantly fully.
The utility model is realized through following technical scheme; A kind of full-automatic wire stripping mechanism that has the pneumatic machinery arm device; It is characterized in that; Comprise lead output transmitting device, a pair of line-transmitting wheel, lead device for limiting, one pair of controlled blade and robot device successively according to the position that is installed on the wire stripper working face, this five parts setting height(from bottom) remains on same straight line basically and is in same level height with the processing wire that guarantees to help process and is as the criterion.Said fixed mount, two one slide rails, slide block, output stepping motor, first rotating shaft, second rotating shaft that comprises in the casing that is installed on full-automatic wire stripper also comprises manipulator, cylinder, the cylinder block of the outer working face of the casing that is installed on full-automatic wire stripper.Said fixed mount comprises two groups of fixed blocks, and each fixed block screw thread is fixed on the cabinet wall, and two one slide rail two ends are individually fixed between two fixed blocks; The said motor output shaft and first rotating shaft are in same plane and are parallel to each other, and band, synchronizing wheel connect this rotating shaft rotation of drive synchronously through first in first rotating shaft; In this first rotating shaft another place through second synchronously band, second synchronizing wheel is connected with second rotating shaft, second rotating shaft and first rotating shaft are in same plane and are parallel to each other; Said slide block offers two through holes that are complementary with the slide rail external diameter; Two one slide rails pass in two through holes; Be connected through linear bearing between slide block through hole and the slide rail; The tooth-shape structure of slotting out on the slide block simultaneously, this tooth-shape structure with second synchronously between the band engagement realize closely being connected between slide block and second synchronous being with.On the leg structure that cylinder block stretches out outside casing attached to slide block, cylinder and manipulator are fixed on this cylinder block; Said manipulator front end has the gas pawl, and the gas pawl is connected with cylinder.The claw of gas pawl partly comprises left claw and right claw, shape complementarity coupling between left claw, the right claw.
Compared with prior art, the utility model wire stripping mechanism makes bite must overlap face near blade to greatest extent through introducing the processing of manipulator clamping lead; Dwindled the X value to greatest extent; To solve the rear end processing of ultrashort fine rule, realize minimum value=6mm of H, promptly L-(A+B) is more than or equal to 6mm.
Along with electrical equipment miniaturization constantly, such as mobile phone, camera etc., its connecting line requires shorter and shorter, more and more thinner, a large amount of connection lead to require H=7.This type of lead can satisfy and is applied to connect vibration electric device (like vibrating motor, loud speaker etc.), is difficult to by existing conventional equipment processing realization.Through the lead product that the utility model wire stripper obtains, can be applicable to like the inner winding displacement of microelectronic industry products such as mobile phone, computer, notebook, video camera, digital camera, electronic dictionary, shielding conductor.Therefore, the utility model compared with prior art has outstanding substantive distinguishing features and marked improvement, and the full-automatic numerical control wire stripper that manufactures and designs according to the utility model can adapt to electrical equipment assembling industry development trend, be specially adapted to the processing of tiny data wire.
Description of drawings
The numerical control wire stripper structural representation of Fig. 1 for winning in the publication number CN1233073C document in the prior art.
Fig. 2 is the face structure sketch map of Fig. 1.
Fig. 3 is the structural representation of the ultra-fine ultrashort lead of product.
Fig. 4 is in the prior art, front end peeling process sketch map.
Fig. 5 is in the prior art, rear end peeling process sketch map.
Fig. 6 the utility model wire stripping structural scheme of mechanism.
Fig. 7 is the claw part-structure sketch map of manipulator front end gas pawl among Fig. 6.
Fig. 8 is the utility model digital control system sketch map.
Fig. 9 is the utility model robot device structure scheme of installation.(vertical view)
Description of symbols: 1-lead output transmitting device, 2-line-transmitting wheel group, 3-lead device for limiting, one pair of controlled blade of 4-, 5-robot device; Fixed block 51, two one slide rails 52, slide block 53, tooth-shape structure 531, output stepping motor 54, motor output shaft 541, the first rotating shafts 55, first are with 551 synchronously, synchronizing wheel 552; 561, second synchronizing wheel 562 (driving wheel), manipulator 57, gas pawl 571, left claw 5711 are with in second rotating shaft 56, the second synchronously; Right claw 5721, cylinder 58, cylinder block 581, linear bearing 59; The 6-processing wire, the cutting breaks of 61-lead, the bite between 62-lead and the claw, cabinet wall 7.
Embodiment
Embodiment to the utility model elaborates below in conjunction with accompanying drawing: present embodiment provided detailed execution mode, but the protection range of the utility model is not limited to following embodiment being to implement under the prerequisite with the utility model technical scheme.
According to the wire stripping direction of advance; The utility model wire stripping mechanism as shown in Figure 6 comprises successively that according to the position that is installed on the wire stripper working face lead output transmitting device 1 (belonging to prior art), a pair of line-transmitting wheel group 2 (belong to prior art; Be equivalent to inlet wire roller set 16 among Fig. 2), lead device for limiting 3 (belongs to prior art; Be equivalent among Fig. 2 incoming line 17 and conduit 18), one pair of controlled blade 4 (belongs to prior art; Be equivalent among prior art Fig. 2 the scissors that do not indicate), robot device 5, this five parts setting height(from bottom) remains on same straight line basically and is in same level height with the processing wire 6 that guarantees to help process and is as the criterion.Processing wire 6 passes through line-transmitting wheel group 2 from output transmitting device 1 uninterrupted must output, by the advance and retreat direction of its regulating and controlling lead, and the accurate cutting horizontal height and the position of Be Controlled lead in lead device for limiting 3.
As shown in Figure 9; Described robot device 5 comprises fixed mount, two one slide rails 52, slide block 53, output stepping motor 54, rotating shaft 55, rotating shaft 56; They all are installed in the casing of full-automatic wire stripper, and the rotation of accomplishing output motor converts rectilinear motion to, and its mounting structure is: said fixed mount comprises two groups of fixed blocks 51; Each fixed block screw thread is fixed on the cabinet wall 7, and two one slide rail two ends are individually fixed between two fixed blocks.Said motor output shaft 541 is in same plane with rotating shaft 55 and is parallel to each other, rotating shaft 55 through first be with 551 synchronously, synchronizing wheel 552 connects and drives this rotating shaft 55 rotations.In this rotating shaft 55 another place through second be with 561 synchronously, synchronizing wheel 562 is connected with rotating shaft 56, rotating shaft 56 is in same plane with rotating shaft 55 and is parallel to each other.Said slide block offers two through holes that are complementary with the slide rail external diameter; Two one slide rails pass in two through holes; Be connected through linear bearing 59 between slide block through hole and the slide rail; The tooth-shape structure 531 of slotting out on the slide block simultaneously, this tooth-shape structure with second synchronously between the band engagement realize that slide block closely is connected between the band with second synchronously, thereby the second synchronous drive slide block of being with makes to come rectilinear motion on slide rail.
As shown in Figure 9; Said robot device 5 also comprises manipulator 57, cylinder 58, cylinder block 581; On the leg structure that cylinder block stretches out outside casing attached to slide block; Cylinder and manipulator are fixed on this cylinder block, and rectilinear motion drive cylinder and the manipulator of slide block on slide rail done straight reciprocating motion synchronously thus.
Like Fig. 6, Fig. 7, shown in Figure 9, said manipulator 57 front ends have gas pawl 571, and the gas pawl is connected with cylinder.The claw of gas pawl partly comprises left claw 5711 and right claw 5721, shape complementarity coupling between left claw, the right claw, and the clamping processing wire 6 accurately.
Ram travel control is the number of turns by the given pulse value decision output motor rotation of computer, thereby confirms the straight-line stroke of slide block, is used for revising and overcomes motor inertia through being provided with optocoupler, makes to guarantee initial resetting before each the startup.
By computer control, change the cylinder piston direction of motion through reversal valve, change airintake direction, the decision cylinder adds tieholen and the operating state of decontroling the hole, thus the degree of tightness action of decision gas pawl.
As shown in Figure 8, the full-automatic wire stripper inlet wire of the utility model, shearing, outlet are accomplished by three functional entities respectively, and each mechanism's cooperation by the requirement of setting and successively accomplished each action under the control of control device.According to being shelled character, the thickness of lead and the requirement that is asked to process; Relevant parameter information inputs to numerical control device (like controllers such as computer single-chip microcomputer or computers) through guidance panel; By software module in the numerical control device chronologically and require signal instruction to export the motor driver of the correspondence of inlet wire mechanism, cutting mechanism, outlet mechanism three parts to, motor output shaft drive and under the corresponding kind of drive final decision actuator accomplishes inlet wire, shearing, outlet respectively according to requirements such as settings working result.
Present embodiment robot device 5 is accomplished the outlet functional entity in whole automatic stripping machine system, mainly outlet actuator, outlet driving mechanism and computer these three parts of control that driving mechanism occurs are made up of.Robot device is installed on wheels position, the original back of wire stripper, manipulator flexible automatically with the clamping course of work by computer control, make the flexible and clamping of manipulator sequence of movement as required.Manipulator has the motion of elastic one degree of freedom, need control device control manipulator according to product space with need clip position to confirm actuating length and control the execution of each action.(Stroke Control is the number of turns by the given pulse value decision outlet drive motors rotation of control device; Thereby the stroke of manipulator linear motion; Be used for revising through optocoupler and overcome motor inertia, make to guarantee initial resetting before each the startup, guarantee the precision of manipulator linear motion.The driver of outlet motor, the reversal valve of cylinder cooperate wire stripper other mechanism coordinations thereby realization computer control machinery arm device adapts to whole system according to the program of setting respectively by computer control.) in addition, revise the setting of manipulator operational factor to adapt to the product of different model through control device.
The technological process of manipulator: manipulator original position → manipulator protracts → manipulator grasps and clamping → manipulator unclamps → and manipulator retreats to original position.
The entire work process of wire stripping mechanism is following:
(1) processing wire 6 is placed on the full-automatic wire stripper, a pair of line-transmitting wheel group 2 of wire stripper is carried processing wire 6, and does cut channel action back peeling by controlled blade 4, thereby accomplishes the front end stripping head of peeling off lead.As shown in Figure 4.
(2) 2 counter-rotatings of line-transmitting wheel group make processing wire 6 retreat the cut point place to the rear end, and cut off lead.Lead cutting breaks 61 as shown in Figure 6.
(3) under motor-driven; The straight reciprocating motion cylinder drives manipulator and extend out to definite position by the origin-location displacement; Reversal valve is confirmed airintake direction simultaneously, adds tieholen and opens, and the left and right sides pawl of manipulator grasps the bite 62 (as shown in Figure 6) that is set on the lead and locates; Controlled blade 4 after cut channel action is done in the rear end of processing wire 6, the rear end of peeling off lead.Under the motor-driven, manipulator is retracted to the origin-location again, and reversal valve is confirmed airintake direction simultaneously, decontrols the hole and opens, and the left and right sides pawl of manipulator unclamps bite 62, and the lead product after the processing is dished out.Accomplish one time wire stripping.The size scope of lead product is more than or equal to 6mm, and its shape and structure is as shown in Figure 3.
Need to prove at last, above embodiment only in order to the explanation the utility model and and the described technical scheme of unrestricted the utility model; Therefore; Although the utility model has carried out detailed explanation with reference to the above embodiments to the utility model; But; It will be understood by those skilled in the art that still and can make amendment or be equal to replacement, and all technology implementations that do not break away from the utility model spirit and scope all will fall in the utility model claim protection range the utility model.
Claims (1)
1. full-automatic wire stripping mechanism that has the pneumatic machinery arm device; It is characterized in that; Comprise lead output transmitting device, a pair of line-transmitting wheel, lead device for limiting, one pair of controlled blade and robot device successively according to the position that is installed on the wire stripper working face; This five parts setting height(from bottom) remains on same straight line basically and is in same level height with the processing wire that guarantees to help process and is as the criterion
Said fixed mount, two one slide rails, slide block, output stepping motor, first rotating shaft, second rotating shaft that comprises in the casing that is installed on full-automatic wire stripper also comprises manipulator, cylinder, the cylinder block of the outer working face of the casing that is installed on full-automatic wire stripper,
Said fixed mount comprises two groups of fixed blocks, and each fixed block screw thread is fixed on the cabinet wall, and two one slide rail two ends are individually fixed between two fixed blocks; The said motor output shaft and first rotating shaft are in same plane and are parallel to each other, and band, synchronizing wheel connect this rotating shaft rotation of drive synchronously through first in first rotating shaft; In this first rotating shaft another place through second synchronously band, second synchronizing wheel is connected with second rotating shaft, second rotating shaft and first rotating shaft are in same plane and are parallel to each other; Said slide block offers two through holes that are complementary with the slide rail external diameter; Two one slide rails pass in two through holes; Be connected through linear bearing between slide block through hole and the slide rail; The tooth-shape structure of slotting out on the slide block simultaneously, this tooth-shape structure with second synchronously between the band engagement realize closely being connected between slide block and second synchronous being with;
On the leg structure that cylinder block stretches out outside casing attached to slide block, cylinder and manipulator are fixed on this cylinder block; Said manipulator front end has the gas pawl, and the gas pawl is connected with cylinder;
The claw of gas pawl partly comprises left claw and right claw, shape complementarity coupling between left claw, the right claw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201816589U CN202111360U (en) | 2011-06-01 | 2011-06-01 | Full-automatic wire stripping mechanism with pneumatic manipulator device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201816589U CN202111360U (en) | 2011-06-01 | 2011-06-01 | Full-automatic wire stripping mechanism with pneumatic manipulator device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202111360U true CN202111360U (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201816589U Expired - Lifetime CN202111360U (en) | 2011-06-01 | 2011-06-01 | Full-automatic wire stripping mechanism with pneumatic manipulator device |
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| Country | Link |
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| CN (1) | CN202111360U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102263353A (en) * | 2011-06-01 | 2011-11-30 | 上海博显实业有限公司 | Pneumatic manipulator device and full-automatic wire-peeling mechanism thereof |
-
2011
- 2011-06-01 CN CN2011201816589U patent/CN202111360U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102263353A (en) * | 2011-06-01 | 2011-11-30 | 上海博显实业有限公司 | Pneumatic manipulator device and full-automatic wire-peeling mechanism thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120111 Effective date of abandoning: 20130306 |
|
| RGAV | Abandon patent right to avoid regrant |