CN202110427U - Mixing station data acquisition communicator - Google Patents
Mixing station data acquisition communicator Download PDFInfo
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- CN202110427U CN202110427U CN2011201456210U CN201120145621U CN202110427U CN 202110427 U CN202110427 U CN 202110427U CN 2011201456210 U CN2011201456210 U CN 2011201456210U CN 201120145621 U CN201120145621 U CN 201120145621U CN 202110427 U CN202110427 U CN 202110427U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model relates to a mixing station data acquisition communicator, comprising a data acquisition module, a storage module and a transmission module. A collector analog signal terminal in a production device is isolated by an analog input terminal in the data acquisition module to be connected with a PLC (Programmable Logic Controller), a switch value input terminal in the data acquisition module is connected with a PLC expansion module, and a switch value signal output by the PLC expansion module is transmitted to a switch value output terminal through an intermediate relay. A corresponding PLC arithmetic is configured by aiming at different acquisition signals, and acquired data is converted by the PLC and stored in an embedded upper industrial personal computer in the storage module. The embedded upper industrial personal computer is connected with an optical fiber and a wireless network by the transmission module through an Ethernet switch to transmit data to a remote computer in a wired or wireless network.
Description
Technical field
The utility model relates to the data acquisition communication field, a kind of data acquisition communication apparatus that is applied to blending station production supervision.
Background technology
Present data acquisition unit is directed single interface data collector mostly, and the partial data collector comprises communication function; And in building, the production field of compound in the road and bridge construction---in the blending station, also never used the data supervision.This type of single interface data collector is directly installed in the blending station equipment; When a plurality of data acquisition targets are gathered simultaneously, expose that interface limited amount, wiring are complicated unorderedly to be subject to site space restriction, circuit and to lack protection and have potential safety hazard, the collection site dust is big, open work is difficult to guarantee data acquisition steady in a long-term shortcoming.
Summary of the invention
The purpose of the utility model provides a kind of blending station data acquisition communicator, is used for the collector on the production equipment is connected with the Data Control server, realizes real-time information acquisition and production monitoring datumization.
A kind of blending station data acquisition communicator with wired network and wireless network communication, comprises cabinet, it is characterized in that configuration data is gathered module, storage module and transmission module in the cabinet, and Programmable Logic Controller links to each other with industrial computer; The data acquisition of disposing on switching value input terminal in the data acquisition module and the blending station production equipment is joined with the switching value output terminal of sensor or instrument; Switching value input terminal in the data acquisition module is communicated with the PLC expansion module, and the switching value signal of PLC expansion module output is connected with the switching value lead-out terminal through auxiliary reclay; The data acquisition of disposing on analog quantity input terminal and the blending station production equipment is joined with the analog quantity output terminal of sensor or instrument, and the analog quantity input terminal is isolated module through analog quantity and is connected with PLC, and is connected with upper industrial computer; The storage module comprises embedded upper industrial computer, display and external memorizer; Ethernet switch is connected with the interior embedded upper industrial computer of storage module in the transmission module, and can connect extra wireless aps as required, and data are sent to the Data Control server with the form of wired or wireless network.
The effect of the utility model blending station data acquisition communicator is to realize the monitoring of blending station production data acquisition: communicator is gathered the production data of mix equipment; Simultaneously data are sent to the Data Control server; Make operating personnel and monitor staff grasp production information and number of non-compliances certificate in real time; And control in time, thereby realize producing that supervision is scientific, the standardization of products, regularized operation.
Description of drawings
Fig. 1 is blending station data acquisition communicator cabinet and internal unit connection layout;
Fig. 2 is the power configuration circuit diagram of blending station data acquisition communicator;
Fig. 3 is PLC and analog quantity isolator CC figure in the blending station data acquisition communicator;
Fig. 4 is analog quantity input terminal CC figure in the blending station data acquisition communicator;
Fig. 5 is switching value input terminal CC figure in the blending station data acquisition communicator;
Fig. 6 is switching value lead-out terminal CC figure in the blending station data acquisition communicator;
Fig. 7 is a blending station data acquisition communicator illuminated circuit diagram;
Fig. 8 is the fan CC figure in the communicator;
Fig. 9 is switching value lead-out terminal and auxiliary reclay CC figure in the communicator.
Embodiment
Surface structure by blending station data acquisition communicator shown in Figure 1 can know that blending station data acquisition communicator shell is the cabinet type structure of being made up of metallic framework and wallboard, and wallboard adopts the above thickness sheet material of 2mm; Side plate is detachable, is provided with illuminating lamp in the cabinet, and whole liner plate is housed on the cabinet backboard; The position can be regulated front and back; Data acquisition module, storage module and transmission module are installed and are fixed on the liner plate, and crossed beam trunking is left in liner plate and cabinet inboard, and isolating transformer is installed on the base plate plane.
Equipment connecting relation is seen shown in Figure 1ly in the cabinet, and alternating current 220V power supply AC is connected with isolating transformer T1 on being installed in the cabinet base plate plane through power lead 117; Isolating transformer T1 is connected respectively with the interior total air switch QS1 of blending station data acquisition communicator switches set with exhaust fan 121, and total air switch QS1 is connected with air switch QS3 with air switch QS2 respectively, and air switch QS4 is outer electrical source of power switch; Air switch QS2 is connected respectively with the 2nd 24V power supply 106 with wave filter 109, illuminating lamp 108, a 24V power supply 105, and wave filter 109 is connected with PLC110; Air switch QS3 is connected with the 3rd 24V power supply 107.The one 24V power supply 105, the 2nd 24V power supply 106 and the 3rd 24V power supply 107 output DCs; The one 24V power supply 105 is connected with PLC110 and PLC expansion module 110-1～110-3; The 2nd 24V power supply 106 is connected with isolation module 112; The 3rd 24V power supply 107 is connected with Ethernet switch 113 with embedded upper industrial computer 111, display; The circuit connection of storage module is positioned at blending station data acquisition communicator top, and embedded upper industrial computer is connected with the display that is installed on the openable front panel, and reserves USB and memory card interface, but external memorizer.
Analog signals transfers to analog quantity connection terminal 114 by the terminal collector through analog signals line 119; Reserve 55 connection terminals; Analog quantity connection terminal 114 is connected with isolation module 112, and isolation module 112 is connected with PLC expansion module 110-1,110-2,110-3; The switching value signal is connected to switching value connection terminal 115 through switching value signal wire 118 by the terminal collector; The switching value input terminal is connected with PLC110; PLC110 exports signal with switching value and inserts auxiliary reclay 116; Auxiliary reclay 116 links to each other with switching value connection terminal 115, and switching value input, lead-out terminal and power access end are reserved 73 altogether; The switching value signal output terminal is connected with the outside receiving equipment of blending station data acquisition communicator.
The power configuration circuit of blending station data acquisition communicator is seen shown in Figure 2, and the external communication electricity inserts the total air switch QS1 of power supply and connects; Be connected with air switch QS4 through branch road AL01, control outer electrical source of power socket J1, outer electrical source of power socket J1 is connected to the protection ground wire; Total air switch QS1 is connected with isolating transformer T1; Isolating transformer T1 is connected with the air switch QS3 of branch road AL02, and air switch QS3 is connected with the 3rd 24V power supply 107 with insert row J2, and insert row J2 and the 3rd 24V power supply 107 are connected to the protection ground wire; Power supply G3 provides direct current output branch road DP03, and for main frame and switch provide power supply, insert row J2 is that display provides power supply to insert; Isolating transformer T1 is connected with air switch QS2, and air switch QS2 is connected with wave filter 109, and providing and exchanging branch road AL05 is the PLC power supply; Isolating transformer T1 is connected respectively with the 2nd 24V power supply 106 with a 24V power supply 105 on the branch road AL03, and direct supply output branch road DP01 is provided, and is the IO power supply of PLC; Branch road DP02 is the analog quantity insulating power supply.
Analog quantity isolation module circuit; See Fig. 3, shown in Figure 4, analog quantity input terminal XT4, interface 1,2 are connected with power supply G2, and the power supply input is provided; Interface 3 is connected with interface 1; Interface 4 is connected with interface 2, is connected with 13 with analog quantity isolation module interface 14 respectively afterwards, is the power supply of analog quantity isolation module.Analog quantity input terminal XT4; Be reserved with 9 groups of analog quantity input interfaces, with wherein one group be example, analog signals input XT4 interface 5,6,7; Be connected respectively with analog quantity isolation module interface 1,2,3 through circuit 331-333; The RA of analog quantity isolation module interface 12 and PLC expansion module EM231, A+ connects, and analog quantity isolation module interface 11 is connected with the A-of PLC expansion module EM231; PLC is connected with 3 PLC expansion module EM231, and each PLC expansion module EM231 can insert 3 groups of analog quantity inputs, and the M of PLC expansion module EM231 is connected with the L+ interface with the M of PLC with the L+ interface.
Fig. 5 and Fig. 6 are respectively switching value input terminal and switching value lead-out terminal; Switching value input terminal XT3, interface 1,2 are connected with power supply G1, and the power supply input is provided, and interface 3 is connected with interface 1, and interface 4 is connected with interface 2 and interface 5-12, and interface 3 is connected with the PLC:1M interface through circuit IM; The switching value input signal inserts the interface 13-34 of switching value input terminal XT3, gets into PLC through circuit 100-123; Switching value lead-out terminal XT2 interface 1,2 is connected with air switch QS01; Terminal interface 1,3,5 series connection; Terminal interface 2,4,6 series connection; Switching value lead-out terminal XT2 interface 8,9 is connected with air switch QS02, and connects with interface 25,26 through circuit 305,306, and interface 26 is connected with interface 28,30,32,34; Switching value lead-out terminal XT2 interface 11,12 is connected with power supply G1; Interface 11 is connected with interface 14; Interface 12 is connected with interface 13; Interface 13 is connected with 1L, 2L, the 3L of PLC through circuit QL, and interface 14 is divided into 5 the tunnel through circuit QM and is connected with relay K A1-KA5 respectively, and relay K A1-KA5 is connected with PLC through circuit Q00-Q04; PLC is connected with the interface 19-23 of switching value lead-out terminal XT2 respectively through circuit Q05, Q06, Q07, Q10, Q11.
The interface 3,4 of switching value lead-out terminal XT2 connects illumination through circuit 301,302, and interface 5,6 connects fan through circuit 301,302, sees Fig. 7, shown in Figure 8, opens and closes near switch S Q1 control illumination and fan circuit.The interface 25 of switching value lead-out terminal XT2 is connected with auxiliary reclay, sees shown in Figure 9ly, and circuit 305 is divided into 5 the tunnel and is connected with relay K A1-KA5 respectively.
Claims (7)
1. a blending station data acquisition communicator with wired network and wireless network communication, external cabinet, is characterized in that configuration data is gathered module, storage module and transmission module in the cabinet, and Programmable Logic Controller links to each other with industrial computer; The data acquisition of disposing on switching value input terminal in the data acquisition module and the blending station production equipment is joined with the switching value output terminal of sensor or instrument; Switching value input terminal in the data acquisition module is communicated with the PLC expansion module, and the switching value signal of PLC expansion module output is connected with the switching value lead-out terminal through auxiliary reclay; The data acquisition of disposing on analog quantity input terminal and the blending station production equipment is joined with the analog quantity output terminal of sensor or instrument, and the analog quantity input terminal is isolated module through analog quantity and is connected with PLC, and is connected with upper industrial computer; The storage module comprises embedded upper industrial computer, display and external memorizer; Ethernet switch is connected with the interior embedded upper industrial computer of storage module in the transmission module; And can connect extra wireless aps as required, data are sent to the Data Control server with the form of wired or wireless network.
2. blending station data acquisition communicator according to claim 1 is characterized in that communicator cabinet and internal unit annexation are following: alternating current 220V power supply AC is through power lead (117), is connected with isolating transformer (T1) on being installed in the cabinet base plate plane; Isolating transformer (T1) is connected respectively with the interior total air switch QS1 of blending station data acquisition communicator switches set with exhaust fan (121), and air switch QS1 is connected with air switch QS3 with air switch QS2 respectively, and air switch QS4 is outer electrical source of power switch; Air switch QS2 is connected respectively with wave filter (109), illuminating lamp (108), a 24V power supply (105) and the 2nd 24V power supply (106), and wave filter (109) is connected with PLC (110); Air switch QS3 is connected with the 3rd 24V power supply (107), a 24V power supply (105), the 2nd 24V power supply (106) and the 3rd 24V power supply (107) output DC; The one 24V power supply (105) and PLC (110) and PLC expansion module (110-1～110-3) be connected; The 2nd 24V power supply (106) is connected with isolation module (112); The 3rd 24V power supply (107) is connected with embedded upper industrial computer (111), display and Ethernet switch (113); The circuit connection of storage module is positioned at blending station data acquisition communicator top, and embedded upper industrial computer is connected with the display that is installed on the openable front panel, and reserves USB and memory card interface, but external memorizer.
3. blending station data acquisition communicator according to claim 1; It is characterized in that 55 connection terminals of terminal collector reservation; Analog signals line (119) is connected to analog quantity connection terminal (114); Analog quantity connection terminal (114) is connected with isolation module (112), and isolation module (112) is connected with PLC expansion module (110-1,110-2,110-3); Switching value signal wire (118) is connected to switching value connection terminal (115); The switching value input terminal is connected with PLC (110); PLC (110) exports signal with switching value and inserts auxiliary reclay (116); Auxiliary reclay (116) links to each other with switching value connection terminal (115), and switching value input, lead-out terminal and power access end are reserved 73 altogether; The switching value signal output terminal is connected with the outside receiving equipment of blending station data acquisition communicator.
4. blending station data acquisition communicator according to claim 1 is characterized in that the power configuration circuit of data acquisition communicator does, the external communication electricity inserts the total air switch QS1 of power supply and connects; Be connected with air switch QS4 through branch road AL01, control outer electrical source of power socket (J1), outer electrical source of power socket (J1) is connected to the protection ground wire; Total air switch QS1 is connected with isolating transformer (T1); Isolating transformer (T1) is connected with the air switch QS3 of branch road AL02, and air switch QS3 is connected with the 3rd power supply 24V (107) with insert row (J2), and insert row (J2) and the 3rd 24V power supply (107) are connected to the protection ground wire; Power supply G3 provides direct current output branch road DP03, and for main frame and switch provide power supply, insert row (J2) inserts for display provides power supply; Isolating transformer (T1) is connected with air switch QS2, and air switch QS2 is connected with wave filter (109), and providing and exchanging branch road AL05 is the PLC power supply; Isolating transformer (T1) is connected respectively with the 2nd 24V power supply (106) with a 24V power supply (105) on the branch road AL03, and direct supply output branch road DP01 is provided, and is the IO power supply of PLC; Branch road DP02 is the analog quantity insulating power supply.
5. blending station data acquisition communicator according to claim 1; It is characterized in that analog quantity isolation module circuit: analog quantity input terminal (XT4), interface 1,2 is connected with power supply G2, and the power supply input is provided; Interface 3 is connected with interface 1; Interface 4 is connected with interface 2, is connected with analog quantity isolation module interface 14,13 respectively afterwards, is the power supply of analog quantity isolation module; The interface 5,6,7 of analog quantity input terminal (XT4) is connected respectively with analog quantity isolation module interface 1,2,3 through circuit 331-333, the RA of analog quantity isolation module interface 12 and PLC expansion module EM231, A
+Connect the A of analog quantity isolation module interface 11 and PLC expansion module (EM231)
-Connect; PLC is connected with 3 PLC expansion modules (EM231), and each PLC expansion module (EM231) can insert 3 groups of analog quantity inputs, and the M of PLC expansion module (EM231) is connected with the L+ interface with the M of PLC with the L+ interface.
6. blending station data acquisition communicator according to claim 1; It is characterized in that switching value input terminal (XT3), interface 1,2 are connected with power supply G1; Interface 3 is connected with interface 1, and interface 4 is connected with interface 2 and interface 5-12, and interface 3 is connected with the PLC:1M interface through circuit IM; The switching value input inserts the interface 13-34 of switching value input terminal (XT3), gets into PLC through circuit 100-123; Switching value lead-out terminal (XT2) interface 1,2 is connected with air switch QS01; Terminal interface 1,3,5 series connection; Terminal interface 2,4,6 series connection; Switching value lead-out terminal (XT2) interface 8,9 is connected with air switch QS02, and connects with interface 25,26 through circuit 305,306, and interface 26 is connected with interface 28,30,32,34; Switching value lead-out terminal (XT2) interface 11,12 is connected with power supply G1; Interface 11 is connected with interface 14; Interface 12 is connected with interface 13; Interface 13 is connected with 1L, 2L, the 3L of PLC through circuit QL, and interface 14 is divided into 5 the tunnel through circuit QM and is connected with relay K A1-KA5 respectively, and relay K A1-KA5 is connected with PLC through circuit Q00-Q04; PLC is connected with the interface 19-23 of switching value lead-out terminal (XT2) respectively through circuit Q05, Q06, Q07, Q10, Q11.
7. blending station data acquisition communicator according to claim 1; The interface 3,4 that it is characterized in that switching value lead-out terminal (XT2) connects illumination through circuit 301,302; Interface 5,6 connects fan through circuit 301,302, opens and closes near switch S Q1 control illumination and fan circuit; The interface 25 of switching value lead-out terminal (XT2) is connected with auxiliary reclay, and circuit 305 is divided into 5 the tunnel and is connected with relay K A1-KA5 respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201456210U CN202110427U (en) | 2011-05-10 | 2011-05-10 | Mixing station data acquisition communicator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201456210U CN202110427U (en) | 2011-05-10 | 2011-05-10 | Mixing station data acquisition communicator |
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| Publication Number | Publication Date |
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| CN202110427U true CN202110427U (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011201456210U Expired - Lifetime CN202110427U (en) | 2011-05-10 | 2011-05-10 | Mixing station data acquisition communicator |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105573271A (en) * | 2014-11-10 | 2016-05-11 | 中国船舶重工集团公司第七二三研究所 | Multi-channel test signal acquisition system |
| CN111290328A (en) * | 2020-02-18 | 2020-06-16 | 唐山鼎信电器仪表工程有限公司 | PLC control anti-interference system |
-
2011
- 2011-05-10 CN CN2011201456210U patent/CN202110427U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105573271A (en) * | 2014-11-10 | 2016-05-11 | 中国船舶重工集团公司第七二三研究所 | Multi-channel test signal acquisition system |
| CN111290328A (en) * | 2020-02-18 | 2020-06-16 | 唐山鼎信电器仪表工程有限公司 | PLC control anti-interference system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120111 |
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| CX01 | Expiry of patent term |