CN202110043U - Leakage detector for cooling device of blast furnace - Google Patents
Leakage detector for cooling device of blast furnace Download PDFInfo
- Publication number
- CN202110043U CN202110043U CN2011202297762U CN201120229776U CN202110043U CN 202110043 U CN202110043 U CN 202110043U CN 2011202297762 U CN2011202297762 U CN 2011202297762U CN 201120229776 U CN201120229776 U CN 201120229776U CN 202110043 U CN202110043 U CN 202110043U
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- blast furnace
- cooling device
- control module
- leak detection
- detection apparatus
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Abstract
The utility model relates to a leakage detector for the cooling device of a blast furnace, comprising a control module, a float switch, a caution part corresponding to the float switch, an electromagnetic flowmeter and an alarm part corresponding to the electromagnetic flowmeter, wherein the float switch is connected to the caution part through the circuit of the control module, the electromagnetic flowmeter is connected to the alarm part through the circuit of the control module, preferably, the caution part or the alarm part is selected from one or two of a sound caution part and a visual caution part. The leakage detector also comprises a conductivity instrument connected to the circuit of the control module, a pH meter connected to the circuit of the control module, an expansion pot connected to the circuit of the control module, a water supplementing component connected to the expansion pot and a flow measuring part which is mounted in a pipeline connected between the water supplementing component and the expansion pot and in circuit connected with the control module. The design is ingenious, the structure is concise, and the operation is simple, thus reducing the investment, lowering the maintenance cost and suitable for large scale popularization and application.
Description
Technical field
The utility model relates to the pick-up unit technical field, and particularly the leak detection apparatus technical field specifically is meant a kind of blast furnace cooling device leak detection apparatus.
Background technology
At present, the blast furnace cooling device adopts soft water closed cycle cooling, has the elimination fouling, improves cooling effect, prolongs the effect of cooling device life-span and blast furnace length of service, can also practice thrift a large amount of waters simultaneously, reduces energy consumption, reduces cost.
But adopt this cooling system,, can threaten blast furnace production when serious, shortened the life of the blast furnace in case take place to leak and don't can get rid of early the time, cooling device is damaged.Present stage, daily leak detection is to carry out regular pressure test leak-detecting and utilize stock gas to detect to judge whether cooling wall leaks, H in the Continuous Tracking stock gas
2Content, judge the cooling wall situation of leaking with this.These leak hunting method investments are big, and maintenance cost is high.
Therefore,, a kind of blast furnace cooling device leak detection apparatus need be provided for the problems referred to above and the defective that solves existence, simple for structure, easy and simple to handle, thus reduce investment, reduce maintenance cost.
The utility model content
The purpose of the utility model is to have overcome above-mentioned shortcoming of the prior art, and a kind of blast furnace cooling device leak detection apparatus is provided, and this blast furnace cooling device leak detection apparatus design is ingenious; Simple for structure, easy and simple to handle, thus investment reduced; Reduce maintenance cost, be suitable for large-scale promotion application.
To achieve these goals; The blast furnace cooling device leak detection apparatus of the utility model; Be characterized in; Comprise control module, float switch, caution parts, electromagnetic flowmeter and with the said electromagnetic flowmeter corresponding warning piece corresponding with said float switch, said float switch connects said caution parts through said control module circuit, and said electromagnetic flowmeter connects said warning piece through said control module circuit.
Preferably, said caution parts or said warning piece are selected from one or both of sound caution parts and visual alarm parts.
More preferably, said sound caution parts are warning horns, and said visual alarm parts are warning lights.
Preferably, said blast furnace cooling device leak detection apparatus also comprises conductivity meter, and said conductivity meter is connected with said control module circuit.
More preferably, said conductivity meter is the duct type conductivity meter.
Preferably, said blast furnace cooling device leak detection apparatus also comprises pH meter, and said pH meter is connected with said control module circuit.
Preferably, said blast furnace cooling device leak detection apparatus also comprises expansion drum, and said expansion drum is connected with said control module circuit.
Preferably; Said blast furnace cooling device leak detection apparatus also comprises moisturizing assembly and flow measurement parts; Said moisturizing assembly pipeline connects said expansion drum, and said flow measurement parts are installed in the pipeline that connects between said moisturizing assembly and the said expansion drum and circuit connects said control module.
The beneficial effect of the utility model specifically is:
1, the blast furnace cooling device leak detection apparatus of the utility model comprises control module, float switch, caution parts, electromagnetic flowmeter and with the said electromagnetic flowmeter corresponding warning piece corresponding with said float switch; Said float switch connects said caution parts through said control module circuit; Said electromagnetic flowmeter connects said warning piece through said control module circuit, thereby utilizes float switch to detect the leakage that blast furnace cooling device hydraulic pressure is lower than the zone of pressing in the blast furnace, utilizes electromagnetic flowmeter to detect the leakage that blast furnace cooling device hydraulic pressure is higher than the zone of pressing in the blast furnace; Design ingenious; Simple for structure, easy and simple to handle, thus investment reduced; Reduce maintenance cost, be suitable for large-scale promotion application.
2, the blast furnace cooling device leak detection apparatus of the utility model also comprises conductivity meter and pH meter; Thereby keep watch on the cycle water situation of change; Auxiliary float switch detects the leakage that blast furnace cooling device hydraulic pressure is lower than the zone of pressing in the blast furnace; Further improve the accuracy that detects, be suitable for large-scale promotion application.
3, the blast furnace cooling device leak detection apparatus of the utility model also comprises expansion drum, moisturizing assembly and flow measurement parts; Thereby monitoring expansion drum SEA LEVEL VARIATION and rate of water make-up change; The auxiliary selenoid flowmeter detects the leakage that blast furnace cooling device hydraulic pressure is higher than the zone of pressing in the blast furnace; Further improve the accuracy that detects, be suitable for large-scale promotion application.
Description of drawings
Fig. 1 is the structural representation of a specific embodiment of the utility model when using.
Fig. 2 is the synoptic diagram that concerns of pressing in blast furnace cooling device each section circulating water pressure and the blast furnace.
Embodiment
In order more to be expressly understood the technology contents of the utility model, the special following examples of lifting specify.Should be understood that embodiment is used to explain the utility model, rather than to the restriction of the utility model.
See also shown in Figure 1; The blast furnace cooling device leak detection apparatus of the utility model comprises control module (not shown), float switch, caution parts (not shown), electromagnetic flowmeter and with the said electromagnetic flowmeter corresponding warning piece (not shown) corresponding with said float switch; Said float switch connects said caution parts through said control module circuit, and said electromagnetic flowmeter connects said warning piece through said control module circuit.
Said caution parts or said warning piece can be any suitable components, and preferably, said caution parts or said warning piece are selected from one or both of sound caution parts and visual alarm parts.More preferably, said sound caution parts are warning horns, and said visual alarm parts are warning lights.In the specific embodiment of the utility model, said caution parts and said warning piece all are warning lights.
In order to detect the leakage of blast furnace cooling device more accurately, preferably, said blast furnace cooling device leak detection apparatus also comprises conductivity meter, and said conductivity meter is connected with said control module circuit.In the specific embodiment of the utility model, said conductivity meter is the duct type conductivity meter.
In order to detect the leakage of blast furnace cooling device more accurately, in the specific embodiment of the utility model, said blast furnace cooling device leak detection apparatus also comprises pH meter, and said pH meter is connected with said control module circuit.
In order to detect the leakage of blast furnace cooling device more accurately, in order to detect the leakage of blast furnace cooling device more accurately, said blast furnace cooling device leak detection apparatus also comprises expansion drum, and said expansion drum is connected with said control module circuit.
In order to detect the leakage of blast furnace cooling device more accurately; In order to detect the leakage of blast furnace cooling device more accurately; Said blast furnace cooling device leak detection apparatus also comprises moisturizing assembly and flow measurement parts; Said moisturizing assembly pipeline connects said expansion drum, and said flow measurement parts are installed in the pipeline that connects between said moisturizing assembly and the said expansion drum and circuit connects said control module.
When the utility model is installed; Owing to there are high temperature furnace charges such as raw material, coal gas, molten iron, slag to exist in the blast furnace; Blast furnace is produced the later stage, and after refractory lining brick corroded and comes off, the cooling tube in the blast furnace cooling device can receive the wearing and tearing of decline furnace charge and rising coal gas and wash away and cause breakage.As shown in Figure 2, cooling device is in case damaged, is divided into A and two zones of B according to the furnace pressure and the cooling device hydraulic pressure of differing heights in the stove, wherein:
Gas pressure is higher than hydraulic pressure in the A district stove, and consequently blast furnace gas is sneaked in the recirculated water, this kind situation hunt leak main foundation: a, float switch action; B, cycle water worsen (coal gas is sneaked in the water in the stove, causes conductivity, pH value to change).Float switch is a kind of novel instrument, and it is installed in the gas that captures on the drainpipe in the pipeline, after the gas that traps is full of air chamber, drives float and sends contact point signal.
The float switch setting principle is: the place that cooling wall thermal load of living in is big, because the temperature difference is also big relatively, and therefore than cracky, in case damaged also big to the influence of blast furnace, so this is a main region of considering to be provided with float switch.Also have, the probability damaged apart from the near more cooling water pipe of furnace charge is big more, and it is also just many more that float switch is set; Want much little apart from furnace charge cooling water pipe probability of damage far away, therefore can be not if establish float switch less.The float switch overwhelming majority is concentrated and is arranged on the above bosh in air port, furnace bosh and shaft middle and lower part district's plush copper and the bight drainpipe.Can be at the blast furnace initial stage of putting into operation by the even distributed and arranged of cooled region of dividing.Later stage look working of a furnace truth and decide in the blast furnace running.
On the blast furnace platform, be provided with float switch leak detection field monitor dish; Be installed in each on-the-spot float switch and all on monitor, establish warning light; By corresponding one by one each the regional float switch of area arrangement, in case signal conveys to control module, the warning of control module control warning light.After operating personnel obtained reporting to the police, personnel were according to the warning light of observing on the monitor in notice on-site maintenance, in time cooling device repaired.
In addition, on draining collector stopple coupon, be provided with duct type conductivity and pH meter, keep watch on the cycle water situation of change.Because cooling device is in case appearance is damaged, coal gas is sneaked into and is caused change of water quality comparatively slow in the water, so this is only as the damaged supplementary means that detects.
B district furnace pressure is lower than hydraulic pressure, and consequently recirculated water is invaded in the stove, and difference in flow appears in the electromagnetic flowmeter that this kind situation hunts leak main foundation: a, be installed in the cooling device water inlet pipe and water outlet pipe; B, expansion drum decline of water table; C, rate of water make-up increase.
The water distribution principle of each blast furnace is not quite similar; Water distribution no matter in which way; On the plumbing arm of each cooled region, electromagnetic flowmeter should be set; And can consider the flowmeter that is provided with according to calculation of Heat Load simultaneously, when the difference in flow of reality surpassed setting value, control module control warning light sent damaged water leakage alarm.According to the zone that breakage occurs, rig-site utilization row pressure method is progressively confirmed the concrete position that leaks.Though electromagnetic flowmeter adopts the segmentation setting, it is very little that damaged water leakage is compared with the quantity of circulating water of the cooling device of flowing through, and requires difference flow measurement precision higher, so the principle of leak detection function is identical with the air port leak detection.Also have, in case occur leaking, descending appears in expansion drum water level at once, should in time search reason, and the external pipe that possibly occur cooling device leaks and carries out mending-leakage.In addition, in case occur leaking, descending appears in expansion drum water level at once, and the moisturizing assembly starts to expansion drum additional, and flow detection parts transmitted traffic signal is to control module, if flow signal continues, then possibly there is leakage in the blast furnace cooling device.
To sum up, the design of the blast furnace cooling device leak detection apparatus of the utility model is ingenious, simple for structure, easy and simple to handle, thereby reduces investment, reduces maintenance cost, is suitable for large-scale promotion application.
In this instructions, the utility model is described with reference to its certain embodiments.But, still can make various modifications and conversion obviously and not deviate from the spirit and the scope of the utility model.Therefore, instructions and accompanying drawing are regarded in an illustrative, rather than a restrictive.
Claims (8)
1. blast furnace cooling device leak detection apparatus; It is characterized in that; Comprise control module, float switch, caution parts, electromagnetic flowmeter and with the said electromagnetic flowmeter corresponding warning piece corresponding with said float switch; Said float switch connects said caution parts through said control module circuit, and said electromagnetic flowmeter connects said warning piece through said control module circuit.
2. blast furnace cooling device leak detection apparatus according to claim 1 is characterized in that, said caution parts or said warning piece are selected from one or both of sound caution parts and visual alarm parts.
3. blast furnace cooling device leak detection apparatus according to claim 2 is characterized in that, said sound caution parts are warning horns, and said visual alarm parts are warning lights.
4. blast furnace cooling device leak detection apparatus according to claim 1 is characterized in that, said blast furnace cooling device leak detection apparatus also comprises conductivity meter, and said conductivity meter is connected with said control module circuit.
5. blast furnace cooling device leak detection apparatus according to claim 4 is characterized in that said conductivity meter is the duct type conductivity meter.
6. blast furnace cooling device leak detection apparatus according to claim 1 is characterized in that, said blast furnace cooling device leak detection apparatus also comprises pH meter, and said pH meter is connected with said control module circuit.
7. blast furnace cooling device leak detection apparatus according to claim 1 is characterized in that, said blast furnace cooling device leak detection apparatus also comprises expansion drum, and said expansion drum is connected with said control module circuit.
8. blast furnace cooling device leak detection apparatus according to claim 7; It is characterized in that; Said blast furnace cooling device leak detection apparatus also comprises moisturizing assembly and flow measurement parts; Said moisturizing assembly pipeline connects said expansion drum, and said flow measurement parts are installed in the pipeline that connects between said moisturizing assembly and the said expansion drum and circuit connects said control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202297762U CN202110043U (en) | 2011-06-30 | 2011-06-30 | Leakage detector for cooling device of blast furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202297762U CN202110043U (en) | 2011-06-30 | 2011-06-30 | Leakage detector for cooling device of blast furnace |
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| Publication Number | Publication Date |
|---|---|
| CN202110043U true CN202110043U (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011202297762U Expired - Lifetime CN202110043U (en) | 2011-06-30 | 2011-06-30 | Leakage detector for cooling device of blast furnace |
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| CN (1) | CN202110043U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105886684A (en) * | 2015-01-26 | 2016-08-24 | 鞍钢股份有限公司 | Early diagnosis method for damage of blast furnace double-chamber tuyeres |
| CN110295262A (en) * | 2018-03-22 | 2019-10-01 | 宝山钢铁股份有限公司 | A kind of accurate leakage alarm system of blast furnace cross thermometric bar |
| CN110850908A (en) * | 2019-11-08 | 2020-02-28 | 润电能源科学技术有限公司 | Method and device for adjusting pH value of boiler feed water and computer readable storage medium |
-
2011
- 2011-06-30 CN CN2011202297762U patent/CN202110043U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105886684A (en) * | 2015-01-26 | 2016-08-24 | 鞍钢股份有限公司 | Early diagnosis method for damage of blast furnace double-chamber tuyeres |
| CN110295262A (en) * | 2018-03-22 | 2019-10-01 | 宝山钢铁股份有限公司 | A kind of accurate leakage alarm system of blast furnace cross thermometric bar |
| CN110295262B (en) * | 2018-03-22 | 2021-02-19 | 宝山钢铁股份有限公司 | Accurate leak hunting alarm system of blast furnace cross temperature measurement pole |
| CN110850908A (en) * | 2019-11-08 | 2020-02-28 | 润电能源科学技术有限公司 | Method and device for adjusting pH value of boiler feed water and computer readable storage medium |
| CN110850908B (en) * | 2019-11-08 | 2021-01-29 | 润电能源科学技术有限公司 | Method and device for adjusting pH value of boiler feed water and computer readable storage medium |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120111 |
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| CX01 | Expiry of patent term |