CN202107611U - Vacuum smelting furnace - Google Patents

Vacuum smelting furnace Download PDF

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Publication number
CN202107611U
CN202107611U CN 201120205335 CN201120205335U CN202107611U CN 202107611 U CN202107611 U CN 202107611U CN 201120205335 CN201120205335 CN 201120205335 CN 201120205335 U CN201120205335 U CN 201120205335U CN 202107611 U CN202107611 U CN 202107611U
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CN
China
Prior art keywords
heater
motor driving
electric
furnace
driving assembly
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201120205335
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Chinese (zh)
Inventor
张晓东
胡向平
梁立新
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Hubei New Huaguang Information Materials Co Ltd
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Hubei New Huaguang Information Materials Co Ltd
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Priority to CN 201120205335 priority Critical patent/CN202107611U/en
Application granted granted Critical
Publication of CN202107611U publication Critical patent/CN202107611U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a vacuum smelting furnace, belongs to the technical field of vacuum smelting, and mainly aims at resolving problems that the existing swing furnace is subject to large impact force in a reverse swing process, some parts can not be flushed, and service life of swing parts is greatly shortened. The vacuum smelting furnace is characterized by comprising a support, a furnace body fixed on the support, a motor driving assembly, electric brush assemblies and a control instrument. A heating device is arranged inside the furnace body, and the furnace body is fixed on the support through rotating shafts at the positions of two sides of the center of gravity of the furnace body. The motor driving assembly is connected with the rotating shafts, the electric brush assemblies are arranged on the rotating shafts on the two sides of the furnace body resparately. The vacuum smelting furnace has the advantages of being capable of operating for a long time, improving homogenization effects, reducing production cycles and saving energy. The vacuum smelting furnace is mainly used in smelting equipment like chalcogenide glass and the like for performing smelting homogenization in a vacuum state.

Description

A kind of vacuum melting furnace
Technical field
The utility model belongs to the vacuum melting technology field.Be specifically related to a kind of chalcogenide glass etc. need carry out the fusion homogenizing under vacuum state melting equipment that is used for.
Background technology
Along with the continuous development of type material, also increasingly high to the requirement of equipment, vacuum melting technology is also arisen at the historic moment.Vacuum melting technology is a technology need in anaerobic or vacuum state, pure environment, carrying out high-temperature fusion and homogenizing to some.Need in the environment of anaerobic, no dust, sealing, carry out the fusion homogenizing like chalcogenide glass to raw material.The vacuum-sealing melting equipment that generally uses at present is to wave stove, through in certain angle, swinging back and forth, realizes high-temperature fusion and homogenizing.Owing to be to swing back and forth, in fusion process, always exist certain position of sealed vessel can't be melted liquid and be washed into, reduced homo-effect, prolonged the production cycle, also possibly cause the instability of material component simultaneously.And, in the process of backswing, very big surging force is arranged at the oscillating stroke end, and shortened the life-span of tilting member greatly, also increased energy consumption.Wave the stove melting container by melt wash away position 8 and wash away less than position 9 as shown in Figure 1.
Summary of the invention
The purpose of the utility model is exactly to provide a kind of to the weak point of generally using at present of waving stove can move reliably and with long-term, improves homo-effect, reduces the production cycle, the vacuum melting furnace of save energy.
The technical solution of the utility model is: a kind of vacuum melting furnace comprises support and is fixed on the body of heater on this support that be provided with heating unit in the body of heater, it is characterized in that: body of heater is fixed on the support through the rotation axis that is positioned at its place, center of gravity both sides; Also comprise electric motor driving assembly, brush assembly of electric and control instruments; The electric motor driving assembly is connected with rotation axis; The brush assembly of electric branch is located on the rotation axis of body of heater both sides.
Brush assembly of electric described in the technical solution of the utility model comprises brush assembly of electric that is used for hot spots and the brush assembly of electric that is used to export the temperature thermocouple temperature output signal.
Heating unit described in the technical solution of the utility model is a resistance heater.
Heating unit described in the technical solution of the utility model is an intermediate frequency heater.
Electric motor driving assembly motor described in the technical solution of the utility model and gear transmission part constitute.
Electric motor driving assembly motor described in the technical solution of the utility model and belt drive part constitute.
Electric motor driving assembly motor described in the technical solution of the utility model and chain transmission part constitute.
The utility model is owing to adopt the vacuum melting furnace that is made up of support, body of heater, heating unit, electric motor driving assembly, brush assembly of electric and control instruments, and wherein, body of heater is fixed on the support through the rotation axis that is positioned at its place, center of gravity both sides; The electric motor driving assembly is connected with rotation axis; The brush assembly of electric branch is located on the rotation axis of body of heater both sides, thereby the body of heater moving axis that can rotate does 360 degree rotations, strengthens seething of the velocity of flow of melt in melting container and aggravation melt; Significantly improve homo-effect; Shorten smelting time, avoided existing waving in the stove backswing process to receive great impact power simultaneously, solve some position wash away less than; Shorten the problem in tilting member life-span greatly, also reduced energy consumption.The utlity model has and to move reliably and with long-term, improve homo-effect, reduce the production cycle, the characteristics of save energy.The utility model is mainly used in chalcogenide glass etc. need carry out the fusion homogenizing under vacuum state melting equipment.
Description of drawings
Fig. 1 is the design sketch that melt in the stove melting container washes away container that waves that generally uses at present.
Fig. 2 is the structural representation of the utility model.
Embodiment
The structure of the utility model is as shown in Figure 2.Whole vacuum melting furnace adopts symmetric design, makes the vacuum melting furnace rotating element be in equilibrium state, reduces body of heater 1 impact to drive disk assembly in rotation process, prolongs the work-ing life of stove.Body of heater 1 adopts the wire spiral heating, and the wire spiral outlet line connects brush ring 2, and brush 3 connects the output of heating control instruments.The thermopair outlet line connects brush ring 6, and brush 7 connects the temperature signal input of control instruments.Brush ring 2,6 adopts copper to do, and is fixed on the rotation axis 5, adopts resistant to elevated temperatures teflon insulation between brush ring 2,6 and the rotation axis 5, and brush 3,7 adopts the copper and the graphite sintering brush of self-lubricating.Each brush ring 2,6 is joined 3,7 employings of 3,7, three brushes of three brushes and is connected in parallel, and can effectively prevent the phenomenon of body of heater 1 in the loose contact of rotation process center brush.The electric motor driving assembly adopts alternating current machine, worm reducer and chain drive, and alternating current machine adopts frequency converter timing, can change the rotational frequency of body of heater very on a large scale.Worm reducer is connected with alternating current machine; Slow down the back through 1 rotation of chain drive body of heater; Adopt the benefit of worm reducer to be that worm reducer has latch functions, when alternating current machine did not rotate, body of heater 1 promptly was fixed; The situation that body of heater 1 drives the alternating current machine rotation can not occur, can body of heater 1 be stopped at any angle.Adopt chain drive can overcome the shortcoming that belt transmission is skidded, and have, flexibly advantage more easy for installation than geartransmission.Body of heater 1 leans on stationkeeping one PM of support 4; Support 4 corresponding stationkeeping one Hall elements; Hall element connects velocity gauge, and body of heater 1 whenever circles, and signal of Hall element output is given velocity gauge; Through velocity gauge multiple signal is calculated the rotating speed that the back shows body of heater, like this can be easily, the velocity of rotation that gets information about and regulate body of heater.
2,3 pairs of body of heater hot spotss of brush assembly of electric provide power supply; Brush assembly of electric 6,7 is exported the temperature output signal of temperature thermocouples simultaneously; In order to prevent that the brush loose contact from causing heating power supply and temperature signal fluctuation; Brush adopts the multiple contact brush designs, when turning to any position, always has a brush and brush ring to be in reliable contact condition to reach body of heater.
Body of heater 1 is made up of shell, rotation axis 5, heating unit; Body of heater 1 adopts symmetric design to keep the balance of body of heater in rotation process; Reduce vibrations; The body of heater moving axis 5 that can rotate is done 360 degree rotations, and its rotational frequency and turning direction are controlled by the electric motor driving assembly, and the body of heater heating unit can be multiple type of heating such as resistance heater, intermediate frequency heater.The electric motor driving assembly comprises motor and drive disk assembly, and drive disk assembly can be geartransmission, belt transmission, chain drive.Brush assembly of electric 2,3,6,7 is used for the brush assembly of electric 2,3 of hot spots and is used to export the brush assembly of electric 6,7 of temperature thermocouple temperature output signal.Brush assembly of electric 2,3,6,7 is a donut, and brush assembly of electric 2,3,6,7 is fixed on the body of heater rotation axis 5, brush ring 3,7 and rotation axis 5 insulation and concentric, and in order to prevent the brush loose contact, brush adopts the designs of getting an electric shock more.

Claims (7)

1. a vacuum melting furnace comprises support (4) and is fixed on the body of heater (1) on this support, and body of heater is provided with heating unit in (1), it is characterized in that: body of heater (1) is fixed on the support (4) through the rotation axis (5) that is positioned at its place, center of gravity both sides; Also comprise electric motor driving assembly, brush assembly of electric (2,6,3,7) and control instruments; The electric motor driving assembly is connected with rotation axis (5); Brush assembly of electric (2,6,3,7) branch is located on the rotation axis (5) of body of heater (1) both sides.
2. a kind of vacuum melting furnace according to claim 1 is characterized in that: described brush assembly of electric (2,6,3,7) comprises brush assembly of electric (2,3) that is used for hot spots and the brush assembly of electric (6,7) that is used to export the temperature thermocouple temperature output signal.
3. a kind of vacuum melting furnace according to claim 1 and 2 is characterized in that: described heating unit is a resistance heater.
4. according to claim 1 or 2 described a kind of vacuum melting furnaces, it is characterized in that: said heating unit is an intermediate frequency heater.
5. a kind of vacuum melting furnace according to claim 1 and 2 is characterized in that: described electric motor driving assembly motor and gear transmission part constitute.
6. a kind of vacuum melting furnace according to claim 1 and 2 is characterized in that: described electric motor driving assembly motor and belt drive part constitute.
7. a kind of vacuum melting furnace according to claim 1 and 2 is characterized in that: described electric motor driving assembly motor and chain transmission part constitute.
CN 201120205335 2011-06-17 2011-06-17 Vacuum smelting furnace Expired - Lifetime CN202107611U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120205335 CN202107611U (en) 2011-06-17 2011-06-17 Vacuum smelting furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201120205335 CN202107611U (en) 2011-06-17 2011-06-17 Vacuum smelting furnace

Publications (1)

Publication Number Publication Date
CN202107611U true CN202107611U (en) 2012-01-11

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Application Number Title Priority Date Filing Date
CN 201120205335 Expired - Lifetime CN202107611U (en) 2011-06-17 2011-06-17 Vacuum smelting furnace

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CN (1) CN202107611U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103130401A (en) * 2013-03-25 2013-06-05 湖北新华光信息材料有限公司 Casting production device and method for non-oxide glass
CN106483246A (en) * 2016-09-27 2017-03-08 北京理工大学 A kind of combustion in situ chemic ignition experimental rig
CN107966021A (en) * 2017-12-08 2018-04-27 于浩 A kind of smelting furnace easy to feeding
CN111348817A (en) * 2020-03-11 2020-06-30 中国科学院上海光学精密机械研究所 Preparation device and preparation method of ultra-large-diameter chalcogenide glass

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103130401A (en) * 2013-03-25 2013-06-05 湖北新华光信息材料有限公司 Casting production device and method for non-oxide glass
CN106483246A (en) * 2016-09-27 2017-03-08 北京理工大学 A kind of combustion in situ chemic ignition experimental rig
CN107966021A (en) * 2017-12-08 2018-04-27 于浩 A kind of smelting furnace easy to feeding
CN111348817A (en) * 2020-03-11 2020-06-30 中国科学院上海光学精密机械研究所 Preparation device and preparation method of ultra-large-diameter chalcogenide glass

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CX01 Expiry of patent term

Granted publication date: 20120111

CX01 Expiry of patent term