Inner bore honing head with servo-actuated support bar
Affiliated technical field
The utility model relates to machining equipment field, especially a kind of inner bore honing head with servo-actuated support bar.
Background technology
Inner bore honing is a kind of precision machined process to be carried out on the workpiece endoporus face of cylinder, generally is the several emery sticks on the honing head, and radially reaming is pressed on the endoporus face of cylinder simultaneously in endoporus, and the workpiece bore area is carried out grinding and polishing.Can the workpiece rotation during work, the honing head straight reciprocating motion; Also can be that workpiece is motionless, honing head have not only rotated but also had done straight reciprocating motion.Generally use vertical honing for short endoporus, long endoporus is then used horizontal honing.For having major diameter, long endoporus workpiece because its volume and weight is bigger, generally adopt workpiece motionless, honing head had not only rotated but also had done the horizontal honing of straight reciprocating motion.When this operating mode, because the heavy honing head that uses is very heavy, in the influence of honing head own wt down, the contact pressure of endoporus bottom and emery stick is greater than top, makes the stock removal of endoporus bottom greater than top, causes the endoporus mistake round.The prior art ways of addressing this issue is fixing some support bars on the honing head excircle, and support bar is supported in the endoporus, offsets the weight of a part of honing head; But because along with diameter of bore in the honing process constantly enlarges; Support bar is also in continuous wearing and tearing, and support bar loses supporting role soon, makes the honing precision of the long endoporus of major diameter to improve; Need development with a kind of can be in the honing process, the heavy honing head that own wt is cancelled all the time.
Summary of the invention
The purpose of the utility model is, a kind of inner bore honing head with servo-actuated support bar is provided, and its support bar is in the honing process; Along with diameter of bore constantly enlarges, support bar is constantly expansion thereupon also, can be supported in the workpiece endoporus all the time; Offset the honing head own wt; Reach in the horizontal honing of the motionless larger diameter internal bore of workpiece, improve honing precision, particularly improve the purpose of endoporus cylindricity.
For achieving this end; The technical scheme that the utility model is taked is following: this inner bore honing head with servo-actuated support bar mainly is made up of outer sleeve, oil cylinder, interior external conical sleeve, emery stick frame, emery stick, bracing frame, support bar; It is characterized in that: the outer sleeve two ends of a tubular are being fixed outer sleeve drive end bearing bracket and outer sleeve rear end cap respectively; Two circles guide thimble radially before and after fixing on the outer sleeve excircle; Two circle guide thimble quantity are identical, and the center that two circles are gone up corresponding guide thimble is outside on same bus of sleeve excircle; An external conical sleeve is sleeved in the outer sleeve versatilely, has twice external conical sleeve conical ring on it, and per pass external conical sleeve conical ring has some radially grooves along circumference, and the external conical sleeve rear end is fixed with the external conical sleeve rear end cap; An inner conical drogue is sleeved in the external conical sleeve versatilely, has twice inner conical drogue conical ring on it, and the inner conical drogue rear end is fixed with the inner conical drogue rear end cap; Some emery stick framves; Fixing emery stick above each and fixing two front ends the emery stick frame guide post that is the inclined-plane; Two emery stick frame guide posts insert respectively in two guide thimbles on same bus of outer sleeve excircle versatilely; Emery stick frame guide post passes the radially groove on the external conical sleeve conical ring, and emery stick frame guide post front end sloped roof is on twice inner conical drogue conical ring; Some bracing frames; Fixing support bar above each and fixing two front ends the bracing frame guide post that is the inclined-plane; Two bracing frame guide posts insert respectively in two guide thimbles on same bus of outer sleeve excircle, and bracing frame guide post front end sloped roof is on twice external conical sleeve conical ring; Two circle extension springs before and after fixing on the outer sleeve excircle, an end of each extension spring is fixed on the outer sleeve, and the other end is fixed on emery stick frame or the bracing frame; One pair of cylinder barrel front end that goes out rod oil cylinder is fixed on the outer sleeve rear end cap central boss; All there is fairlead the cylinder barrel rear and front end, and stretch out from back guiding trepanning the rear end of piston rod, and the front end of piston rod leads in the past and stretches out in the trepanning; Fix with the external conical sleeve rear end cap after passing the outer sleeve rear end cap versatilely; And continue to be inserted in the plunger cylinder tube that is fixed on the inner conical drogue rear end cap, the piston rod front end has sealing device, forms a plunger cylinder with the plunger cylinder tube; Compression spring one end withstands on plunger cylinder tube front end, and the other end withstands on the outer sleeve drive end bearing bracket; Two go out rod oil cylinder before and after the chamber hydraulic fluid port is arranged respectively, the hydraulic fluid port of a duct as plunger cylinder arranged in the piston rod.Outer sleeve, external conical sleeve, inner conical drogue, two centre of gyration line that goes out rod oil cylinder, plunger cylinder overlap.Each emery stick frame is inserted in the outer sleeve guide thimble with each bracing frame spaced reciprocally.The circumferential position of radially groove on the external conical sleeve conical ring and the outer sleeve guide thimble that inserts the bracing frame guide post is corresponding one by one.Each emery stick frame guide post front end inclined-plane gradient is identical with the gradient of inner conical drogue conical ring.Each bracing frame guide post front end inclined-plane gradient is identical with the gradient of external conical sleeve conical ring.When each emery stick frame guide post front end sloped roof on the inner conical drogue conical ring, each bracing frame guide post front end sloped roof is on the external conical sleeve conical ring time, the working face of each emery stick and each support bar, all being in outer sleeve centre of gyration line is on the circumference of axis.
This has inner bore honing head when work of servo-actuated support bar, and pressure oil is introduced into two rod oil cylinder ante-chamber hydraulic fluid ports that go out, and promotes piston rod and retreats together with external conical sleeve fixed thereon, and bracing frame is withdrawn under the pulling force of extension spring; The plunger cylinder hydraulic fluid port takes back oil simultaneously; The plunger cylinder tube is also drawn back under the compression spring action together with the inner conical drogue that is fixed together, the also withdrawal under the pulling force of extension spring of emery stick frame; This moment, each emery stick dwindled with the circle diameter at each support bar working face place, and honing head gets in the workpiece endoporus.Twoly go out the rod oil cylinder switching-over; The back cavity hydraulic fluid port gets into pressure oil, promotes piston rod together with external conical sleeve reach fixed thereon, the front end inclined-plane of external conical sleeve conical ring extruding bracing frame guide post; Its radial component makes bracing frame protruding; Support bar on it is pressed on the workpiece hole inwall because the overhang of each support bar is identical, this moment honing head centre of gyration line and the central lines of workpiece hole.The plunger cylinder hydraulic fluid port connects pressure oil; The plunger cylinder tube is together with the inner conical drogue that is fixed together; Overcome the reach of compression spring force, the front end inclined-plane of inner conical drogue conical ring extruding emery stick frame guide post, its radial component makes the emery stick frame protruding; Emery stick on it also is pressed on the workpiece hole inwall, just can carry out honing and process.In the honing process; Twoly go out rod oil cylinder back cavity and plunger cylinder cut-in pressure oil all the time, suitably adjust the force value of this two cylinder, make along with workpiece hole diameter in honing constantly enlarges; Bracing frame is also constantly protruding thereupon; Support bar is adjacent to all the time on the workpiece hole inwall, forms servo-actuated and supports, and keeps the centre of gyration line of honing head and the center line of workpiece hole to overlap all the time.After honing finishes, twoly go out rod oil cylinder and plunger cylinder switching-over, bracing frame and emery stick frame are withdrawn, and honing head withdraws from workpiece hole.
The beneficial effect of the utility model mainly is through adopting inside and outside two tapered sleeves, to control the flexible of emery stick frame and bracing frame respectively; Make in the honing process; Constantly enlarge at diameter of bore, under the situation that emery stick and support bar constantly wear and tear, support bar can form servo-actuated and support; All the time be adjacent on the workpiece hole inwall, keep the centre of gyration line of honing head and the center line of workpiece hole to overlap all the time.Reach in the motionless horizontal honing of workpiece, improve honing precision, particularly improve the purpose of endoporus cylindricity.Particularly for the larger diameter internal bore honing, because the own wt of having offset heavy honing head is supported in servo-actuated, make that the stock removal of endoporus top and the bottom is consistent, effect is remarkable.
Description of drawings
Elaborate below in conjunction with the structure of accompanying drawing to the utility model:
Accompanying drawing 1 is the inner bore honing header structure axial section sketch map with servo-actuated support bar.
The specific embodiment
Each structure is in the accompanying drawing: outer sleeve 1, outer sleeve drive end bearing bracket 2, outer sleeve rear end cap 3, guide thimble 4, external conical sleeve 5, external conical sleeve conical ring 6; Radially groove 7, external conical sleeve rear end cap 8, inner conical drogue 9, inner conical drogue conical ring 10, inner conical drogue rear end cap 11, emery stick frame 12;, emery stick 13, emery stick frame guide post 14, bracing frame 15, support bar 16, bracing frame guide post 17; Extension spring 18, two rod cylinder tubes 19, preceding fairlead 20, back fairlead 21, piston rod 22; Plunger cylinder tube 23, compression spring 24, ante-chamber hydraulic fluid port 25, back cavity hydraulic fluid port 26, plunger cylinder hydraulic fluid port 27.
Structure with inner bore honing head of servo-actuated support bar shown in the drawings is: the outer sleeve 1 of a tubular; Two ends are being fixed outer sleeve drive end bearing bracket 2 and outer sleeve rear end cap 3 respectively; Two circles guide thimble 4 radially before and after fixing on outer sleeve 1 excircle; Two circle guide thimbles 4 quantity are identical, and the center that two circles are gone up corresponding guide thimble 4 is outside on same bus of sleeve 1 excircle; An external conical sleeve 5 is sleeved in the outer sleeve 1 versatilely, has twice external conical sleeve conical ring 6 on it, and per pass external conical sleeve conical ring 6 has some radially grooves 7 along circumference, and external conical sleeve 5 rear ends are fixed with external conical sleeve rear end cap 8; An inner conical drogue 9 is sleeved in the external conical sleeve 5 versatilely, has twice inner conical drogue conical ring 10 on it, and inner conical drogue 9 rear ends are fixed with inner conical drogue rear end cap 11; Some emery stick framves 12; Fixing emery stick 13 above each and fixing two front ends the emery stick frame guide post 14 that is the inclined-plane; Two emery stick frame guide posts 14 insert respectively in two guide thimbles 4 on same bus of outer sleeve 1 excircle versatilely; Emery stick frame guide post 14 passes the radially groove 7 on the external conical sleeve conical ring 6, and emery stick frame guide post 14 front end sloped roof are on twice inner conical drogue conical ring 10; Some bracing frames 15; Fixing support bar 16 above each and fixing two front ends the bracing frame guide post 17 that is the inclined-plane; Two bracing frame guide posts 17 insert respectively in two guide thimbles 4 on same bus of outer sleeve 1 excircle, and bracing frame guide post 17 front end sloped roof are on twice external conical sleeve conical ring 6; Two circle extension springs 18 before and after fixing on outer sleeve 1 excircle, an end of each extension spring 18 is fixed on the outer sleeve 1, and the other end is fixed on emery stick frame 12 or the bracing frame 15; One pair of cylinder barrel 19 front ends that go out rod oil cylinder are fixed on outer sleeve rear end cap 3 central boss; Cylinder barrel 19 rear and front ends have preceding fairlead 20 and back fairlead 21 respectively, and stretch out from fairlead 21 holes, back the rear end of piston rod 22, and the front end of piston rod 22 stretches out in fairlead 20 holes in the past; It is fixing with external conical sleeve rear end cap 8 to pass outer sleeve rear end cap 3 backs versatilely; And continue to be inserted in the plunger cylinder tube 23 that is fixed on the inner conical drogue rear end cap 11, piston rod 22 front ends have sealing device, form a plunger cylinder with plunger cylinder tube 23; Compression spring 24 1 ends withstand on plunger cylinder tube 23 front ends, and the other end withstands on the outer sleeve drive end bearing bracket 2; Two go out rod oil cylinder before and after the chamber ante-chamber hydraulic fluid port 25 and back cavity hydraulic fluid port 26 are arranged respectively, in the piston rod 22 hydraulic fluid port 27 of a duct as plunger cylinder arranged.Outer sleeve 1, external conical sleeve 5, inner conical drogue 9, two centre of gyration line that goes out rod oil cylinder, plunger cylinder overlap.Each emery stick frame 12 is inserted in the guide thimble 4 on the outer sleeve 1 with each bracing frame 15 spaced reciprocally.The circumferential position of the guide thimble 4 on the outer sleeve 1 of radially groove 7 on the external conical sleeve conical ring 6 and insertion bracing frame guide post 17 is corresponding one by one.Each emery stick frame guide post 14 front end inclined-plane gradient is identical with the gradient of inner conical drogue conical ring 10.Each bracing frame guide post 17 front end inclined-plane gradient is identical with the gradient of external conical sleeve conical ring 6.When each emery stick frame guide post 14 front end sloped roof on inner conical drogue conical ring 10; Each bracing frame guide post 17 front end sloped roof was in 6 last times of external conical sleeve conical ring; The working face of each emery stick 13 and each support bar 16, all being in outer sleeve 1 centre of gyration line is on the circumference of axis.