CN202106131U - Flat plate butt-welding experiment platform - Google Patents
Flat plate butt-welding experiment platform Download PDFInfo
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- CN202106131U CN202106131U CN2011201442646U CN201120144264U CN202106131U CN 202106131 U CN202106131 U CN 202106131U CN 2011201442646 U CN2011201442646 U CN 2011201442646U CN 201120144264 U CN201120144264 U CN 201120144264U CN 202106131 U CN202106131 U CN 202106131U
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Abstract
The utility model relates to a flat plate butt-welding experiment platform which is characterized in that the flat plate butt-welding experiment platform comprises a base and a frame body arranged on the base, wherein a milling mechanism is arranged at one side of the frame body, a welding mechanism is arranged at the other side of the frame body, a pressure plate is arranged above the base, a backing plate is arranged on the base under the pressure plate, and a hydraulic mechanism is also arranged on the base and is respectively connected with the pressure plate and the backing plate. The flat plate butt-welding experiment platform can be used for conveniently realizing the butt welding of a flat plate and the processing of various grooves under the condition that the normal production is not affected; the flat plate butt-welding experiment platform has the advantages of finishing the submerged-arc single-side welding and double-side forming, the gas shielded welding, the gas shielded prewelding and the submerged-arc finish welding by replacing different welding control cabinets, conveniently realizing the welding of a single wire, two wires and multiple wires and realizing the processing of I type, V type, X type or double-side Y type grooves by replacing different milling heads; and therefore, the flat plate butt-welding experiment platform is convenient to use.
Description
Technical field
The utility model relates to a kind of butt plates welding and connects experiment porch, the welding experiment porch of the flat board butt joint of particularly a kind of processing that is used for test plate (panel) edges of boards I type, single face V-type, Y type, X type and two-sided Y type groove and monofilament submerged-arc welding, double wire hidden arc welding, multiplewire submerged arc welding and gas shielded arc welding.
Background technology
At present, welding procedure and welding material need carry out a large amount of soldering tests before formally being applied to produce, to guarantee product quality, to reduce production risk.Generally, many welding procedures and welding material test all are directly on production line, to carry out, and have caused a lot of unnecessary wastes, simultaneously normal scheduling of production are also made a big impact.
The utility model content
According to above deficiency of the prior art, the technical problem that the utility model will solve is: a kind of above-mentioned defective that solved is provided, can realizes easily that the butt plates welding that butt plates welding connects with the processing of various grooves connects experiment porch.
The utility model solves the technical scheme that its technical problem adopted: a kind of butt plates welding connects experiment porch; It is characterized in that: comprise base and be installed in the support body on the base, a side of support body is equipped with milling mechanism, and the opposite side of support body is equipped with welding mechanism; Top, base middle part is equipped with first pressing plate; The top that base is positioned at welding mechanism one side is equipped with second pressing plate, and the below of first pressing plate is provided with first backing plate, and the below of second pressing plate is provided with second backing plate; Below, space between first pressing plate and second pressing plate is provided with the solder flux backing plate; First backing plate, second backing plate and solder flux backing plate are installed in the top of base respectively, and hydraulic mechanism also is installed on the base, and hydraulic mechanism is connected with first pressing plate, second pressing plate and solder flux backing plate respectively.
Described milling mechanism comprises milling machine (comprising the up-down of milling machine, walking and adjusting device), milling head and milling machine walking track, and the milling machine is connected with milling head and the milling machine track of walking respectively.
Can be according to the processing needs of different grooves, adjustment milling head, changing the milling head according to different demands is I type, V-type, Y type, X type or two-sided Y type groove.
Described welding mechanism comprises that welding walking dolly, operation control box, welding gun, soldering tip suspension and welding gun are to middle regulator and welding flux feeding device; Soldering tip suspension and welding gun are connected with welding gun with welding walking dolly, welding flux feeding device respectively to middle regulator; The welding walking dolly is connected with operation control box, and the position of welding gun is positioned at the top of welding flux backing plate.
Can change corresponding operation control box as required, to realize gas shielded arc welding, submerged-arc welding, the submerged-arc welding again of perhaps first gas shielded arc welding.
Described hydraulic mechanism comprises first oil cylinder, second oil cylinder, the 3rd oil cylinder and the 4th oil cylinder, and wherein first oil cylinder is connected with first pressing plate with second oil cylinder, and the 3rd oil cylinder is connected with second pressing plate, and the 4th oil cylinder is connected with the solder flux backing plate.
During milling, through first oil cylinder and second oil cylinder, lift first pressing plate, with the steel plate that cuts, put between first pressing plate and first backing plate of milling mechanism one side, first pressing plate falls, and compresses steel plate.Adjustment milling head is replaced by I type, V-type, Y type, X type or two-sided Y type groove according to different demands, and milling machine work subsequently drives a milling milling steel plate.
After the good groove of the equal milling of two block plates, steel plate is taken out, prepare to put between second pressing plate and second backing plate of welding mechanism one side and weld.If steel plate is smooth, then can be solid from two-end-point earlier, put into then between second pressing plate and second backing plate.If out-of-flatness then can be put a block plate earlier, put a block plate again, make weld seam centering compress (pressure is enough the roller flatteningl roller levelling of yield strength 690MPa thickness 26mm) afterwards here to middle regulator through suspension of adjustment soldering tip and welding gun.
Put into before the steel plate should be earlier on the solder flux backing plate through an amount of solder flux of welding flux feeding device spreading, treat that steel plate places after, compress steel plate, rise the solder flux backing plate under the steel plate weld seam through the 4th oil cylinder then, as required steel plate is welded.Can change corresponding welding control cabinet as required, can adopt gas shielded arc welding, submerged-arc welding, the submerged-arc welding again of perhaps first gas shielded arc welding.
Welding is lifted second pressing plate through the 3rd oil cylinder after accomplishing, and falls the solder flux backing plate.Then steel plate is pulled out.Two sides welding if desired after then through panel turnover mechanism steel plate being overturn, is put into steel plate again, repeats the welding action of front.
The beneficial effect that the utility model had is: butt plates welding connects experiment porch can realize easily under the situation that does not influence ordinary production that butt plates welding connects the processing with various grooves, can different welding control cabinets is accomplished submerged-arc welding single face welding two-sides forming, gas shielded arc welding and gas shielded arc welding prewelding and submerged-arc welding is astute and able through changing; Monofilament, mariages and multifibres welding can be realized easily, the processing of I type, V-type, Y type, X type or two-sided Y type groove can be realized through changing different milling heads, easy to use.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Among the figure: 1, base; 2, support body; 3, first pressing plate; 4, first backing plate; 5, milling machine; 6, milling head; 7, milling machine walking track; 8, welding walking dolly; 9, operation control box; 10, welding gun; 11, soldering tip suspension and welding gun are to middle regulator; 12, welding flux feeding device; 13, first oil cylinder; 14, second oil cylinder; 15, the 3rd oil cylinder; 16, the 4th oil cylinder; 17, solder flux backing plate; 18, second pressing plate; 19, second backing plate.
The specific embodiment
Below in conjunction with accompanying drawing the embodiment of the utility model is done and to further describe:
As shown in Figure 1; Butt plates welding connects experiment porch and comprises base 1 and be installed in the support body 2 on the base 1, and a side of support body 2 is equipped with milling mechanism, and the opposite side of support body 2 is equipped with welding mechanism; Top, base 1 middle part is equipped with first pressing plate 3; The below that the below that the top that base 1 is positioned at welding mechanism one side is equipped with second pressing plate, 18, the first pressing plates 3 is provided with first backing plate, 4, the second pressing plates 18 is provided with second backing plate 19; Below, space between first pressing plate 3 and second pressing plate 18 is provided with solder flux backing plate 17; First backing plate 4, second backing plate 19 and solder flux backing plate 17 are installed in the top of base 1 respectively, and hydraulic mechanism also is installed on the base 1, and hydraulic mechanism is connected with solder flux backing plate 17 with first pressing plate 3, second pressing plate 18 respectively.
Milling mechanism comprises milling machine 5, milling 6 and milling machine walking track 7, and milling machine 5 is connected with milling machine walking track 7 with milling 6 respectively, and the milling machine track 7 of walking is connected with support body 2.
Welding mechanism comprises that welding walking dolly 8, operation control box 9, welding gun 10, soldering tip suspension and welding gun are to middle regulator 11 and welding flux feeding device 12; Soldering tip suspension and welding gun are connected with welding gun 10 with welding walking dolly 8, welding flux feeding device 12 respectively to middle regulator 11; Welding walking dolly 8 is connected with operation control box 9; The position of welding gun 10 is positioned at the top of welding flux backing plate 17, and soldering tip suspension and welding gun are connected with support body 2 to middle regulator 11.
Hydraulic mechanism comprises first oil cylinder 13, second oil cylinder 14, the 3rd oil cylinder 15 and the 4th oil cylinder 16; Wherein first oil cylinder 13 is connected with first pressing plate 3 with second oil cylinder 14; The 3rd oil cylinder 15 is connected with second pressing plate 18, and the 4th oil cylinder 16 is connected with solder flux backing plate 17.
During milling, through first oil cylinder 13 and second oil cylinder 14, lift first pressing plate 3, with the steel plate that cuts, put between first pressing plate 3 and first backing plate 4 of milling mechanism one side, first pressing plate 3 falls, and compresses steel plate.Adjustment milling 6 is replaced by I type, V-type, Y type, X type or two-sided Y type groove according to different demands, and milling machine 5 work subsequently drive milling 6 a milling steel plate.
After the good groove of the equal milling of two block plates, steel plate is taken out, prepare to put between second pressing plate 18 and second backing plate 19 of welding mechanism one side and weld.If steel plate is smooth, then can be solid from two-end-point earlier, put into then between second pressing plate 18 and second backing plate 19.If out-of-flatness then can be put a block plate earlier, put a block plate again, make weld seam centering compress afterwards to middle regulator 11 through suspension of adjustment soldering tip and welding gun.
Should on solder flux backing plate 17, pass through an amount of solder flux of welding flux feeding device 12 spreadings earlier before putting into steel plate; After treating that steel plate places; Compress steel plate; The solder flux backing plate 17 that rises under the steel plate weld seam through the 4th oil cylinder 16 then through operation control box 9 control welding guns 10, welds steel plate as required.Can change corresponding welding control cabinet 9 as required, can adopt gas shielded arc welding or submerged-arc welding, the submerged-arc welding again of perhaps first gas shielded arc welding.
Welding is lifted second pressing plate 18 through the 3rd oil cylinder 15 after accomplishing, and falls solder flux backing plate 17.Then steel plate is pulled out.Two sides welding if desired after then through panel turnover mechanism steel plate being overturn, is put into steel plate again, repeats the welding action of front.
Claims (4)
1. a butt plates welding connects experiment porch; It is characterized in that: comprise base and be installed in the support body on the base, a side of support body is equipped with milling mechanism, and the opposite side of support body is equipped with welding mechanism; Top, base middle part is equipped with first pressing plate; The top that base is positioned at welding mechanism one side is equipped with second pressing plate, and the below of first pressing plate is provided with first backing plate, and the below of second pressing plate is provided with second backing plate; Below, space between first pressing plate and second pressing plate is provided with the solder flux backing plate; First backing plate, second backing plate and solder flux backing plate are installed in the top of base respectively, and hydraulic mechanism also is installed on the base, and hydraulic mechanism is connected with first pressing plate, second pressing plate and solder flux backing plate respectively.
2. butt plates welding according to claim 1 connects experiment porch, it is characterized in that: described milling mechanism comprises milling machine, milling head and milling machine walking track, and the milling machine is connected with milling head and the milling machine track of walking respectively.
3. butt plates welding according to claim 1 connects experiment porch; It is characterized in that: described welding mechanism comprises that welding walking dolly, operation control box, welding gun, soldering tip suspension and welding gun are to middle regulator and welding flux feeding device; Soldering tip suspension and welding gun are connected with welding gun with welding walking dolly, welding flux feeding device respectively to middle regulator; The welding walking dolly is connected with operation control box, and the position of welding gun is positioned at the top of welding flux backing plate.
4. butt plates welding according to claim 1 connects experiment porch; It is characterized in that: described hydraulic mechanism comprises first oil cylinder, second oil cylinder, the 3rd oil cylinder and the 4th oil cylinder; Wherein first oil cylinder is connected with first pressing plate with second oil cylinder; The 3rd oil cylinder is connected with second pressing plate, and the 4th oil cylinder is connected with the solder flux backing plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011201442646U CN202106131U (en) | 2011-05-09 | 2011-05-09 | Flat plate butt-welding experiment platform |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011201442646U CN202106131U (en) | 2011-05-09 | 2011-05-09 | Flat plate butt-welding experiment platform |
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CN202106131U true CN202106131U (en) | 2012-01-11 |
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CN2011201442646U Expired - Fee Related CN202106131U (en) | 2011-05-09 | 2011-05-09 | Flat plate butt-welding experiment platform |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102151962A (en) * | 2011-05-09 | 2011-08-17 | 山东胜利钢管有限公司 | Flat plate butt-welding experimental platform |
CN110587314A (en) * | 2019-10-11 | 2019-12-20 | 中船黄埔文冲船舶有限公司 | Jointed board welding platform |
-
2011
- 2011-05-09 CN CN2011201442646U patent/CN202106131U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102151962A (en) * | 2011-05-09 | 2011-08-17 | 山东胜利钢管有限公司 | Flat plate butt-welding experimental platform |
CN110587314A (en) * | 2019-10-11 | 2019-12-20 | 中船黄埔文冲船舶有限公司 | Jointed board welding platform |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120111 Termination date: 20140509 |