CN202104202U - Fruit grain sterilization machine - Google Patents
Fruit grain sterilization machine Download PDFInfo
- Publication number
- CN202104202U CN202104202U CN2011201775199U CN201120177519U CN202104202U CN 202104202 U CN202104202 U CN 202104202U CN 2011201775199 U CN2011201775199 U CN 2011201775199U CN 201120177519 U CN201120177519 U CN 201120177519U CN 202104202 U CN202104202 U CN 202104202U
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- China
- Prior art keywords
- fruit grain
- heat exchanger
- pump
- compensator
- sterilization machine
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Abstract
The utility model discloses a fruit grain sterilization machine which comprises a balance tank for storing materials, a fruit grain pump for conveying the materials and a sealed tubular heat exchanger for sterilizing. The balance tank is provided with a feed pipeline, a return pipeline and a discharge pipeline. The discharge pipeline is connected with the fruit grain pump. An output end of the fruit grain pump is connected with the tubular heat exchanger. The tail end of the tubular heat exchanger is provided with a discharge joint and is connected with the return pipeline of the balance tank. The sterilization operation is completed in the closed tubular heat exchanger. A product produced by the fruit grain sterilization machine is difficult to oxidize, thereby causing damage to the nutrient components, so that the quality of the fruit grain beverage product is effectively ensured. Moreover, the materials are heated uniformly, so that the phenomenon of local coking when a fruit grain tank adopted in the prior art is heated is prevented and the quality of the product is effectively improved.
Description
Technical field
The utility model belongs to food, drink sterilization field, is specifically related to a kind of fruit grain sterilization machine.
Background technology
Be the storage and the health that guarantees the consumer of sonvenient beverage, need carry out sterilization processing to the beverage of processing with sterilization machine.In fruit grain beverage processing process; The sterilization machine that is adopted at present is generally fruit grain jar as shown in Figure 1; Fruit grain and a certain amount of processing water join in the fruit grain jar; Open steam valve and carry out pasteurization while stirring, open cooling water valve then the fruit grain in the fruit grain jar is cooled off, be sent to the processing of bottling of the fruit grain of bottle placer after again sterilization.
Adopt fruit grain jar to carry out sterilization processing, can accomplish sterilization processing preferably, adopt a plurality of fruit grain jars heating and cooling operations in turn the fruit grain; Can guarantee working (machining) efficiency preferably; But still there is weak point in it: at first, the fruit grain heats and cold treatment in the normal pressure jar, and the poor sealing of fruit grain jar makes the fruit grain in the jar that oxidation take place easily; Destroy the nutritional labeling of fruit grain, influenced the quality of product; Product heats in fruit grain jar, and its efficiency of heating surface is low; Fruit grain after having heated directly carries out cooling processing with cold water, and energy resource consumption is big; In addition, the inhomogeneous easy coking of heating has a strong impact on product quality in big fruit grain jar.
The utility model content
The purpose of the utility model is to provide a kind of good airproof performance, the fruit grain sterilization machine uniformly that is heated, and to prevent the product oxidation and coking phenomenon to occur, improves the quality of products.
The further purpose of the utility model is to provide a kind of Btu utilization fruit grain sterilization machine fully, with energy savings.
The said fruit grain of the utility model sterilization machine; Comprise the compensator of storing material, the fruit grain pump of convey materials and the pipe heat exchanger of the sealing that sterilization is used; Compensator has charging, backflow and discharge pipe; Discharge pipe is connected with fruit grain pump, and fruit grain pump output terminal connects pipe heat exchanger, and the pipe heat exchanger end has the discharging interface and is connected with the compensator reflux line.
For realizing the further goal of the invention of the utility model; Said pipe heat exchanger comprises sterilization duct, cooling can pipeline; Wherein sterilization duct is provided with steam-heated pipe line, and cooling can pipeline is provided with water cooled pipeline, and the end of water cooled pipeline is connected to hot water generating machine.
Preferably, said pipe heat exchanger is big pipe box tubule structure, and tubule is a bellows structure, leaves the gap between bassoon and the tubule.
Preferably, the charging of said compensator, reflux line are arranged on the bottom of compensator.
Preferably, in the said compensator stirrer paddle is installed, stirrer paddle links to each other with variable-frequency motor.
Preferably, said fruit grain pump is impeller pump, pneumatic diaphragm pump, peristaltic pump or sine pump.
Preferably, this liquid level induction system is pressure type level sensor or probe-type level sensor.
Adopt the said device of the utility model; Fruit grain beverage gets into the compensator of sterilization machine; By fruit grain pump the fruit grain in the compensator is delivered to pipe heat exchanger continuously; In the pipe heat exchanger of sealing, accomplish sterilization operation, the difficult nutritional labeling that oxidation takes place and cause of product is destroyed, and the product quality of fruit grain beverage is effectively ensured; And adopt pipe heat exchanger that a fruit grain beverage is carried out pasteurization, and it is heated evenly, and the phenomenon of the local coking of appearance in the time of can not looking like the fruit grain jar heating of available technology adopting effectively raises the quality of product.
After adopting the further technical scheme of the utility model; The sterilization duct of pipe heat exchanger is provided with steam-heated pipe line, and cooling can pipeline is provided with water cooled pipeline, the terminal recirculated water that produces of water back and water cooled pipeline; Its temperature is between vapor (steam) temperature and cold water temperature; Be recycled to hot water generating machine via pipeline, can practice thrift steam, with energy savings.
Description of drawings
Fig. 1 is a prior art fruit grain sterilization machine syndeton sketch map.
Fig. 2 is the utility model fruit grain sterilization machine syndeton sketch map.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
Like Fig. 2; The said fruit grain of the utility model sterilization machine; Comprise the compensator 3 of storing material, the fruit grain pump 4 of convey materials and the pipe heat exchanger of the sealing that sterilization is used, compensator has charging, backflow and discharge pipe, and discharge pipe is connected with fruit grain pump; Fruit grain pump output terminal connects pipe heat exchanger, and the pipe heat exchanger end has the discharging interface and is connected with the compensator reflux line.
Fruit grain beverage gets into the compensator of sterilization machine; By fruit grain pump the fruit grain in the compensator is delivered to pipe heat exchanger continuously; In the pipe heat exchanger of sealing, accomplish sterilization operation, the difficult nutritional labeling that oxidation takes place and cause of product is destroyed, and the product quality of fruit grain beverage is effectively ensured; And adopt pipe heat exchanger that a fruit grain beverage is carried out pasteurization, and it is heated evenly, and the phenomenon of the local coking of appearance in the time of can not looking like the fruit grain jar heating of available technology adopting effectively raises the quality of product.
For further optimizing this device, said pipe heat exchanger comprises sterilization duct 5, cooling can pipeline 6, and wherein sterilization duct is provided with steam-heated pipe line, and cooling can pipeline is provided with water cooled pipeline, and the end of water cooled pipeline is connected to hot water generating machine 7.
The sterilization duct of pipe heat exchanger is provided with steam-heated pipe line; Cooling can pipeline is provided with water cooled pipeline; The terminal recirculated water that produces of water back and water cooled pipeline, its temperature is recycled to hot water generating machine via pipeline between vapor (steam) temperature and cold water temperature; Can practice thrift steam, with energy savings.
For further improving the heat exchange effect of pipe heat exchanger and avoiding coking, said pipe heat exchanger is big pipe box tubule structure, and tubule is a bellows structure, leaves the gap between bassoon and the tubule.Adopt the form of big pipe box tubule; I.e. many tubules of a big pipe box; Fruit grain flows with certain speed in the tubule of pipe heat exchanger, and the medium that carries out heat exchange with the fruit grain, like hot water, steam, Ta Shui, frozen water etc. then in the bassoon of pipe heat exchanger; Heat exchange is accomplished with certain flow rate in the outside of tubule.In addition, heat exchanger tube adopts the structure of bellows, promptly utilizes specific processing technology; Form a bellows-shaped continuous, that certain depth is arranged on the surface of heat exchanger tube, traditional heat exchanger tube inside and outside wall is smooth, the non-ripple shape; Because the tube fluid laminar flow attaches the existence of face, under high-temperature condition, makes material coking on the heat exchanger tube inwall, fouling in the heat exchanger tube easily, thereby cause the heat exchanger tube heat transfer coefficient to reduce; Production efficiency reduces, and production cost improves.
In addition, the structure of the suitable employing activity of pipe heat exchanger, bassoon and tubule can not weld together.Since material be heated different; Expansion in various degree can take place in bassoon and tubule; If weld together, the welding position can produce thermal stress when heating or cooling so, after this stress repetition produces repeatedly; Can cause the welding position to be broken and produce leakage, product pollution.There is several different methods can eliminate the influence of thermal stress; Simple method is in bassoon, to install expansion bellow additional; But the best way is to avoid bassoon and tubule are welded together; But the structure of employing activity is utilized the O RunddichtringO, when reaching sealing, can play free movable effect again.
For further improving mixing effect, the charging of said compensator, reflux line are arranged on the bottom of compensator.Also play the effect of stirring when making charging or backflow.In the said compensator stirrer paddle is installed, stirrer paddle links to each other with variable-frequency motor, and stirrer paddle should be long as far as possible, will guarantee that also the shearing force of blade is minimum when the fruit grain is stirred, in order to avoid destroy the fruit grain.
Fruit grain pump is the key equipment that the realization of fruit grain sterilization machine is carried; Because the needs of technology, when external condition (like steam, material, water, compressed air etc.) or equipment occur when unusual, the fruit grain can carry out inner loop in sterilization machine; Fruit grain sterilization machine allows the time of fruit grain circulation usually more than 30min; And its shape does not change or changes little through carrying repeatedly in circulation so long in order to guarantee the fruit grain, does not destroy the fruit grain, and the selection of fruit grain delivery pump is very crucial; According to different fruit grains, have following several kinds of pumps available:
(1) impeller pump.Destroy for a short time, lift is high, and price is high.
(2) pneumatic diaphragm pump.Destroy greatly slightly, flow is prone to fluctuate with compressed-air actuated fluctuation, and price is low.
(3) peristaltic pump.Destroy little, maintenance cost high slightly (delivery hose is prone to break), moderate cost.
(4) sine pump.Destroy minimumly, lift is low slightly, and price is high.
Said fruit grain pump is impeller pump, pneumatic diaphragm pump, peristaltic pump or sine pump.
In addition, the compensator liquid level sensor should adopt pressure type liquid level sensor or probe-type liquid level sensor, should not adopt tuning fork or float-ball type, avoids fruit grain to hang between the probe of tuning fork and causes mistake output, is beneficial to the original place and cleans.
Claims (7)
1. fruit grain sterilization machine; It is characterized in that; Comprise the compensator of storing material, the fruit grain pump of convey materials and the pipe heat exchanger of the sealing that sterilization is used, compensator has charging, backflow and discharge pipe, and discharge pipe is connected with fruit grain pump; Fruit grain pump output terminal connects pipe heat exchanger, and the pipe heat exchanger end has the discharging interface and is connected with the compensator reflux line.
2. fruit grain sterilization machine according to claim 1; It is characterized in that said pipe heat exchanger comprises sterilization duct, cooling can pipeline, wherein sterilization duct is provided with steam-heated pipe line; Cooling can pipeline is provided with water cooled pipeline, and the end of water cooled pipeline is connected to hot water generating machine.
3. fruit grain sterilization machine according to claim 1 is characterized in that, said pipe heat exchanger is big pipe box tubule structure, and tubule is a bellows structure, leaves the gap between bassoon and the tubule.
4. fruit grain sterilization machine according to claim 1 is characterized in that the charging of said compensator, reflux line are arranged on the bottom of compensator.
5. fruit grain sterilization machine according to claim 1 is characterized in that in the said compensator stirrer paddle is installed, stirrer paddle links to each other with variable-frequency motor.
6. fruit grain sterilization machine according to claim 1 is characterized in that, said fruit grain pump is impeller pump, pneumatic diaphragm pump, peristaltic pump or sine pump.
7. fruit grain sterilization machine according to claim 1 is characterized in that, is provided with level sensor in the said compensator, and this liquid level induction system is pressure type level sensor or probe-type level sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011201775199U CN202104202U (en) | 2011-05-30 | 2011-05-30 | Fruit grain sterilization machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011201775199U CN202104202U (en) | 2011-05-30 | 2011-05-30 | Fruit grain sterilization machine |
Publications (1)
Publication Number | Publication Date |
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CN202104202U true CN202104202U (en) | 2012-01-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011201775199U Expired - Lifetime CN202104202U (en) | 2011-05-30 | 2011-05-30 | Fruit grain sterilization machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102742913A (en) * | 2011-04-01 | 2012-10-24 | 克朗斯公司 | Drink heating system with integrated combustion assembly and method for heating drinks |
CN105775184A (en) * | 2016-03-17 | 2016-07-20 | 天津市山海关饮料有限公司 | Fine fruit pulp constant temperature canning device |
CN105822603A (en) * | 2016-05-17 | 2016-08-03 | 江苏新美星包装机械股份有限公司 | UHT balance tank |
CN111248398A (en) * | 2018-11-30 | 2020-06-09 | 内蒙古伊利实业集团股份有限公司 | Large-particle jam sterilization process |
CN115590228A (en) * | 2022-11-14 | 2023-01-13 | 拓丰健康科技(南通)有限公司(Cn) | Energy-saving sleeve sterilization machine |
-
2011
- 2011-05-30 CN CN2011201775199U patent/CN202104202U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102742913A (en) * | 2011-04-01 | 2012-10-24 | 克朗斯公司 | Drink heating system with integrated combustion assembly and method for heating drinks |
CN105775184A (en) * | 2016-03-17 | 2016-07-20 | 天津市山海关饮料有限公司 | Fine fruit pulp constant temperature canning device |
CN105822603A (en) * | 2016-05-17 | 2016-08-03 | 江苏新美星包装机械股份有限公司 | UHT balance tank |
CN111248398A (en) * | 2018-11-30 | 2020-06-09 | 内蒙古伊利实业集团股份有限公司 | Large-particle jam sterilization process |
CN115590228A (en) * | 2022-11-14 | 2023-01-13 | 拓丰健康科技(南通)有限公司(Cn) | Energy-saving sleeve sterilization machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20120111 |
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CX01 | Expiry of patent term |