CN202104192U - Multifunctional full-automatic high-speed dumpling machine capable of cutting wrappers, making dumplings and arranging dumplings in dishes - Google Patents
Multifunctional full-automatic high-speed dumpling machine capable of cutting wrappers, making dumplings and arranging dumplings in dishes Download PDFInfo
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- CN202104192U CN202104192U CN2011200636095U CN201120063609U CN202104192U CN 202104192 U CN202104192 U CN 202104192U CN 2011200636095 U CN2011200636095 U CN 2011200636095U CN 201120063609 U CN201120063609 U CN 201120063609U CN 202104192 U CN202104192 U CN 202104192U
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Abstract
The utility model discloses a multifunctional full-automatic high-speed dumpling machine capable of cutting wrappers, making dumplings and arranging dumplings in dishes. A primary dough roller, a secondary dough roller and a tertiary dough roller are sequentially arranged at the left end of a rack, a dough rolling driving speed reducing motor is arranged at the rear end of the rack, the front side of the tertiary dough roller is provided with a wrapper punching machine, a stuffing device is arranged at the front end of the wrapper punching machine, the front side of the stuffing device is provided with a mold closing device, the bottom end of the mold closing device is provided with a caterpillar conveyer, the front end of the caterpillar conveyer is provided with a dish arranging conveying mechanism, the front end of the dish arranging conveying mechanism is provided with a dish arranging mechanism, the right side of the rack is provided with an electric control box, a programmable logic controller (PLC) control circuit is arranged in the electric control box, the upper end of the electric control box is provided with a control panel, and the upper end of the control panel is provided with a touch display screen. The multifunctional full-automatic high-speed dumpling machine adopts chain drive on the whole, and is stable in template traveling, low in transmission power, energy-saving and electricity-saving, high in degree of automation, and clean and hygienic due to automatic dish arranging, thus saving a number of dish arranging workers.
Description
Technical field
The utility model relates to a kind of food processing machinery, and definite a kind of collection of saying so rolls face, cuts skin, descends filling, inclusion, and balance is the full-automatic dumpling machine of one.
Background technology
The various dumpling makers of selling in the market, because of the defective of its design, it is coarse that ubiquity type, and structure is simple and crude; Automaticity is low, needs many people's operations, and the dumpling cortex amount that shuts out simultaneously is impaired; The deal of following filling is uneven, and the matched moulds of dumpling skin seals not tight, gives the game away easily; The boiled dumpling of making is of poor quality, and external form is ugly, and mouthfeel is not good.The dumpling machine that can be applicable to food industrialization production now is mainly by following several kinds:
Bowel lavage formula dumpling machine: so far since sixties production.Its operation principle is that musculus cutaneus is extruded facial canal by extruder, and the stuffing filling machine structure injects filling for dumplings in facial canal simultaneously.Get into a pair of roller press type shaping mechanism that constitutes by forming press-roller peace smooth roll structure then, the dumpling model is arranged in forming press-roller one side.In order to make the dumpling demoulding after the compression moulding, on shaping mould, spread a large amount of dry flours, make dumpling be detached into pattern and adhere to smooth roll, by the scraper on the smooth roll dumpling is grabbed again.Dumpling has only pattern one that the dumpling tripe is arranged, and bachelor's one side is put down.Because musculus cutaneus is extruded by extruder, in the process of extruding, dough is generated heat in a large number, the starch denaturalization in the dough causes dumpling to boil back blackout, hardening, the mouthfeel that has influenced dumpling and outward appearance, consumer's this boiled dumpling beyond affordability.
The pressure suitcase is box-like: rising in recent years; This product mainly wraps following two patents: ZL200420018917.6 inclusion formula dumpling machine and zL2004200118918.0, its technical characterstic are rolled to wear by surface pressure body, will wear to turn up to be " U " type; In the wearing of " U " type, inject the filling material; Then with involution suitable for reading, in a tubular form, send into again by forming press-roller with attach the roll-forming mechanism that roller is formed.Dry flour is spread in its forming press-roller top, makes the dumpling demoulding and adheres to and attach on the roller, grabs by sweeping cutter.Die cavity is also arranged attaching roller one side, slide block is arranged, in the die cavity by cam driven; When attaching roller and moving in a circle, slide block moves reciprocatingly in attaching roll shape, when inclusion, attaches roller and forms cavity; Inclusion finishes again; During scraper work, slide block is released the dumpling tripe in die cavity, the dumpling tripe can be scraped off by scraper.This technology has realized dumpling two sides tripe under the principle of roll-forming, but because slide block pushing the dumpling tripe; Make the dumpling tripe receive substandard products such as the broken angle of the easy product of uneven pulling; And dumpling pushed a side by slide block and be prone to form semicircle impression, and is local ironed, also damaged easily.Moreover the reciprocating cam mechanism of slide block has limitation on speed, and is prone to take place mechanical breakdown.
Towards skin formula inclusion formula dumpling machine: this machine is by day the present invention, and its operation principle is to be made by skin-making machine earlier to wear and be rolled into web-like, sends into dumpling forming machine again, strikes out circular dumpling wrapper then, and on the mould that dumpling wrapper is dropped on turn up.Mould by about two lobes constitute, the similar shell of its shape both sides make mould turn up fastening through turning up device, will inject the filling for dumplings dumpling wrapper and turn up, and are pressed into dumpling.Because it adopts the subpunch skin mode of inclusion again, for avoiding the inclusion filling that overflows, can only be with the area increasing of skin; The consequence that produces is exactly that the filling material is not concentrated; Dumpling is very flat, also has bigger difference with the generally accepted dumpling of Chinese style, again owing to reasons such as price and plant maintenance use also seldom.
Summary of the invention
Therefore people are high to automaticity, and there is great demand in the dumpling machine of good product quality, up to now, also do not find about relevant report of the present invention.The inventor is through a large amount of development tests, and successful finally working out efficiently cut suitcase and closed the dumpling machine that full-automatic balance is an one, thereby accomplished the present invention.
The purpose of the utility model just provides a kind of high speed and cuts suitcase and close the full-automatic dumpling machine that balance is an one.
The scheme of the utility model is by frame, wrapper rolling mechanism, towards the skin machine, filling device, mold closing mechanism, transport, balance conveying mechanism and chain, sprocket wheel, stepper motor are formed down; Wherein wrapper rolling mechanism comprises one, two, three pressure surface roller; Its design feature is that the left end in frame is provided with one-level, secondary, three grades of flour rollers successively; The rear end of frame is equipped with the face that rolls and is driven reducing motor; The left upper end of one-level flour roller is provided with the secondary flour roller, and the front end of secondary flour roller is equipped with three grades of flour rollers, and the front side of three grades of flour rollers is provided with towards the skin machine.Towards the skin machine by being installed in towards the skin frame on the frame of three grades of flour roller front sides; Front end towards the skin machine is provided with down the filling device; Following filling device by magnetic valve, dial the filling device, supply the filling quantity tube, top filling pipe, down the filling bucket, filling support, 1,2, No. 3 cylinder and following filling pipe are formed down, following filling device is installed on the frame of skin down side by following filling support.The front side of following filling device is provided with mold closing mechanism, and mold closing mechanism is made up of magnetic valve, cylinder, cylinder support, box mould holder plate, mould.The bottom of mold closing mechanism is provided with the crawler type transport; The crawler type transport is made up of crawler belt locating template, drive sprocket, chain and stepper motor; The front end of track conveying device is provided with the balance conveying mechanism, and the balance conveying mechanism is made up of stepper motor, dc speed-regulating motor, screw rod, balance conveyer belt, circulating plate machine and balance transfer gantry.The front end of balance conveying mechanism is provided with pendulum disk mechanism, and pendulum disk mechanism is made up of circulating plate machine support, stepper motor, stepping wheel, stepping wheel shaft and stepping band.The right side of frame is provided with electric appliance control box, is provided with the PLC control circuit in the electric appliance control box, and the upper end of control cabinet is provided with control panel, and the upper end of control panel is provided with touch display screen, and display screen is provided with soft-touch control.During operation, by soft-touch control to control circuit outbreak instruction, through PLC control frequency converter electromagnetic valve and various optoelectronic switch near switch.
During work; The noodle rolling machine structure is controlled frequency converter by PLC, drives reducing motor by frequency converter, and reducing motor drive one-level flour roller is with musculus cutaneus and sweep away next clout rim charge musculus cutaneus; Carry out secondary and rub up use; After rolling well musculus cutaneus is delivered to secondary face roller, secondary face roller is delivered to three grades of face rollers again rolling good musculus cutaneus, delivers to towards the skin machine after three grades of face rollers roll into thin and thick evenly to musculus cutaneus.Towards the skin machine by PLC control magnetic valve air feed to cylinder, by the cylinder action musculus cutaneus is swept away again and drops down onto on the locating template.Following filling device makes No. 1 cylinder action pulling dial the filling device by PLC control magnetic valve air feed, by No. 2 cylinder pulling filling quantity tubes, by No. 3 cylinder pulling top filling pipes, is ejected the dumpling filling to dumpling skin center by top filling pipe again.Mold closing mechanism is controlled magnetic valve by PLC, and air feed is given mold closing mechanism, is delivered to the moulding of dumpling foreskin matched moulds by track conveying device and ejects mouth.Eject dumpling by ejecting cylinder, drop down onto on the balance conveyer belt, come into line dumpling by stopping means, deliver to circulating plate machine, track conveying device is travelled forward by synchronizing wheel band pulling template chain by PLC control step motor.The balance conveying mechanism drives the running of balance conveyer belt by PLC control buncher; By another direct current adjustment motor of PLC control; Drive the screw rod left rotation and right rotation, drive the balance conveyer belt and seesaw, make the boiled dumpling can several rows of neat dropping on the circulating plate machine thereby reach.Pendulum disk mechanism drives circulating plate machine stepping wheel pulling stepping band by PLC control step motor, and balance is carried motion once, and circulating plate machine drives forwards once, drives the dumpling dish forward once.
The beneficial effect of the utility model is that to roll the skin thin and thick even, and the flaw-piece clout can get into one-level pressure surface roller secondary automatically and use, and is consistent towards the skin size, ixoderm not, and following filling is quantitatively accurate; Oiliness filling, matched moulds is stable, and dumpling is handsome in appearance, and the dumpling skin is bonding firmly, automatically the balance clean hygiene; Save a large amount of balance workmans, the whole linked transmission that adopts, template is walked about steadily, and transmission power is little; Energy saving, automaticity is high, saves manpower, reduces production costs.
Do further explain below in conjunction with accompanying drawing.
Description of drawings
Accompanying drawing is the utility model structural representation.
The specific embodiment
The left end of the frame 1 shown in the accompanying drawing is provided with one-level flour roller 3; The left upper end of one-level flour roller is provided with secondary flour roller 11; The front end of secondary flour roller is provided with three grades of flour rollers 12; The left bottom of one-level flour roller is provided with away panel 7, and the bottom side of walking panel is equipped with down and is sent face roller 2, upper end to be provided with to send face roller 8.Reducing motor 6 is equipped with in the rear end of frame, and the one-level flour roller is provided with one group of drive sprocket 4, and reducing motor is provided with drive sprocket 14; The axle of passing a bridge is equipped with in the upper right side of reducing motor, and the axle of passing a bridge is provided with gap bridge hinge wheel 15, gap bridge minor sprocket 16, and the bottom side of gap bridge hinge wheel is provided with transmission hinge wheel 18; The coaxial transmission minor sprocket 5 that is provided with of transmission hinge wheel; The upper left side of motor is provided with sprocket wheel in the left gap bridge transmission, and the outer sprocket wheel 9 of left gap bridge transmission is housed on sprocket wheel coaxial in the left gap bridge transmission, and the outer end of secondary flour roller is provided with two groups of chain wheel set 10; Three grades of flour rollers are provided with the coaxial musculus cutaneus driving pulley 37 that is provided with of 13, three grades of chain wheel set lower sprockets of three grades of chain wheel set.The front side of three grades of flour rollers is provided with towards skin machine 20; Be provided with guide roller 21 before the musculus cutaneus towards the preceding upper end of skin machine; The rear end is provided with guide roller behind the musculus cutaneus, and the outside roll shaft of back guide roller is provided with mute pulley 38, and the bottom side of mute pulley is provided with draws surplus limit musculus cutaneus stepper motor 17.Towards the front side of skin machine filling device 22 is housed down, following filling device is provided with down the filling pipe and ejects cylinder 23, dials filling device cylinder 38; Following filling quantity tube cylinder 39 is equipped with mold closing mechanism 25 towards the front side of skin machine, and the lower end of mold closing mechanism is provided with track conveying device 24; The track conveying device front side is provided with drive sprocket 26, and the rear end is provided with movable sprocket 19, and the front middle part of track conveying device is provided with dumpling and ejects cylinder 37; Be provided with top dumpling bar in the cylinder; The bottom side of drive sprocket is provided with crawler belt and carries stepper motor 31, and stepper motor is provided with drive sprocket, the coaxial drive sprocket 32 that is provided with of track drive sprockets.Balance conveying buncher 28 is equipped with in the bottom of track conveying device, carries buncher to be provided with drive sprocket, and the front end of stepper motor is provided with main transmission hinge wheel 29, main transmission minor sprocket 30, and the front side of sprocket for main drive is provided with boiled dumpling transportation sprocket 27.The front end of boiled dumpling transportation sprocket is provided with balance conveying mechanism 34, and the front end of balance conveying mechanism is provided with pendulum disk mechanism 35.Balance screw rod buncher 33 is housed on the back side stand of balance conveying mechanism, and the bottom side support of pendulum disk mechanism is provided with and send dish stepper motor 36.
Claims (5)
1. a multi-functional full-automatic high speed is cut suitcase and is closed the balance dumpling machine; By frame, wrapper rolling mechanism, towards the skin machine, filling device, mold closing mechanism, transport, balance conveying mechanism, pendulum disk mechanism and stepper motor are formed down; Wrapper rolling mechanism comprises one, two, three pressure surface roller; It is characterized in that: the left end of described frame (1) is provided with one-level, secondary, three grades of flour rollers successively, and the rear end of frame is equipped with the face that rolls and is driven reducing motor (6), and the left upper end of one-level flour roller (3) is provided with secondary flour roller (11); The front end of secondary flour roller is equipped with three grades of flour rollers (12); The front side of three grades of flour rollers is provided with towards skin machine (20), by being installed in towards the skin frame on the frame of three grades of flour roller front sides, is provided with down filling device (22) towards the front end of skin machine towards the skin machine; Following filling device by magnetic valve, dial the filling device, supply the filling quantity tube, top filling pipe, down the filling bucket, filling support, 1,2, No. 3 cylinder and following filling pipe are formed down; Following filling device is installed on the frame of skin down side by following filling support, and the front side of following filling device is provided with mold closing mechanism (25), and mold closing mechanism is made up of magnetic valve, cylinder, cylinder support, box mould holder plate, mould; The bottom of mold closing mechanism is provided with crawler type transport (24); The crawler type transport is made up of crawler belt locating template, drive sprocket, chain and stepper motor, and the front end of track conveying device is provided with balance conveying mechanism (34), and the balance conveying mechanism is made up of stepper motor, dc speed-regulating motor, screw rod, balance conveyer belt, circulating plate machine and balance transfer gantry; The front end of balance conveying mechanism is provided with pendulum disk mechanism (35), and pendulum disk mechanism is made up of circulating plate machine support, stepper motor, stepping wheel, stepping wheel shaft and stepping band.
2. multi-functional full-automatic high speed according to claim 1 is cut suitcase and is closed the balance dumpling machine; It is characterized in that: the left bottom of described one-level flour roller is provided with away panel (7), and the bottom side of walking panel is equipped with down and is sent face roller (2), upper end to be provided with to send face roller (8); Reducing motor (6) is equipped with in the rear end of frame; The one-level flour roller is provided with one group of drive sprocket (4), and reducing motor is provided with drive sprocket (14), and the axle of passing a bridge is equipped with in the upper right side of reducing motor; The axle of passing a bridge is provided with gap bridge hinge wheel (15), gap bridge minor sprocket (16); The bottom side of gap bridge hinge wheel is provided with transmission hinge wheel (18), the coaxial transmission minor sprocket (5) that is provided with of transmission hinge wheel, and the upper left side of motor is provided with sprocket wheel in the left gap bridge transmission; On sprocket wheel coaxial the outer sprocket wheel (9) of left gap bridge transmission is housed in the gap bridge transmission of a left side; The outer end of secondary flour roller is provided with two groups of chain wheel set (10), and three grades of flour rollers are provided with three grades of chain wheel set (13), the coaxial musculus cutaneus driving pulley (37) that is provided with of three grades of chain wheel set lower sprockets.
3. multi-functional full-automatic high speed according to claim 1 is cut suitcase and is closed the balance dumpling machine; It is characterized in that: described preceding upper end towards the skin machine is provided with guide roller (21) before the musculus cutaneus, and the rear end is provided with guide roller behind the musculus cutaneus, and the outside roll shaft of back guide roller is provided with mute pulley (38); The bottom side of mute pulley is provided with draws surplus limit musculus cutaneus stepper motor (17); Filling device (22) is housed down towards the front side of skin machine, and following filling device is provided with down the filling pipe and ejects cylinder (23), dials filling device cylinder (38); Following filling quantity tube cylinder (39) is equipped with mold closing mechanism (25) towards the front side of skin machine.
4. multi-functional full-automatic high speed according to claim 1 is cut suitcase and is closed the balance dumpling machine; It is characterized in that: described track conveying device front side is provided with drive sprocket (26), and the rear end is provided with movable sprocket (19), and the front middle part of track conveying device is provided with dumpling and ejects cylinder (37); Be provided with top dumpling bar in the cylinder; The bottom side of drive sprocket is provided with crawler belt and carries stepper motor (31), and stepper motor is provided with drive sprocket, the coaxial drive sprocket (32) that is provided with of track drive sprockets; Balance conveying buncher (28) is equipped with in the bottom of track conveying device; Carry buncher to be provided with drive sprocket, the front end of stepper motor is provided with main transmission hinge wheel (29), main transmission minor sprocket (30), and the front side of sprocket for main drive is provided with boiled dumpling transportation sprocket (27).
5. multi-functional full-automatic high speed according to claim 1 is cut suitcase and is closed the balance dumpling machine; It is characterized in that: the front end of described balance conveying mechanism is provided with pendulum disk mechanism (35); Balance screw rod buncher (33) is housed on the back side stand of balance conveying mechanism, and the bottom side support of pendulum disk mechanism is provided with and send dish stepper motor (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200636095U CN202104192U (en) | 2011-03-11 | 2011-03-11 | Multifunctional full-automatic high-speed dumpling machine capable of cutting wrappers, making dumplings and arranging dumplings in dishes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200636095U CN202104192U (en) | 2011-03-11 | 2011-03-11 | Multifunctional full-automatic high-speed dumpling machine capable of cutting wrappers, making dumplings and arranging dumplings in dishes |
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| Publication Number | Publication Date |
|---|---|
| CN202104192U true CN202104192U (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011200636095U Expired - Fee Related CN202104192U (en) | 2011-03-11 | 2011-03-11 | Multifunctional full-automatic high-speed dumpling machine capable of cutting wrappers, making dumplings and arranging dumplings in dishes |
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| CN (1) | CN202104192U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102726671A (en) * | 2012-06-13 | 2012-10-17 | 朱景超 | Multifunctional automatic dumpling machine |
| WO2013179108A1 (en) * | 2012-05-29 | 2013-12-05 | Mesa Areas Emma Eugenia | Automatic rotary machine for the production of empanadas |
| CN104886197A (en) * | 2015-06-29 | 2015-09-09 | 安庆市德创机电产品设计有限公司 | Dumpling wrapper adhesion and damage preventing assembly for automatically making dumplings |
-
2011
- 2011-03-11 CN CN2011200636095U patent/CN202104192U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013179108A1 (en) * | 2012-05-29 | 2013-12-05 | Mesa Areas Emma Eugenia | Automatic rotary machine for the production of empanadas |
| CN102726671A (en) * | 2012-06-13 | 2012-10-17 | 朱景超 | Multifunctional automatic dumpling machine |
| CN104886197A (en) * | 2015-06-29 | 2015-09-09 | 安庆市德创机电产品设计有限公司 | Dumpling wrapper adhesion and damage preventing assembly for automatically making dumplings |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120111 Termination date: 20130311 |