CN202101968U - Plane inductance type abraded particle monitoring device and measuring unit thereof - Google Patents
Plane inductance type abraded particle monitoring device and measuring unit thereof Download PDFInfo
- Publication number
- CN202101968U CN202101968U CN2011201755689U CN201120175568U CN202101968U CN 202101968 U CN202101968 U CN 202101968U CN 2011201755689 U CN2011201755689 U CN 2011201755689U CN 201120175568 U CN201120175568 U CN 201120175568U CN 202101968 U CN202101968 U CN 202101968U
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- Prior art keywords
- monitoring device
- planar inductor
- measuring unit
- particle monitoring
- wear particle
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Abstract
The utility model discloses a plane inductance type abraded particle monitoring device and a measuring unit thereof. The device comprises a measuring unit and an analyzing unit, wherein the measuring unit comprises a plane inductor and a cavity body through which liquid to be measured flows, and taps at both ends of an inductance coil of the plane inductor are connected with the analyzing unit; and the inductance coil of the plane inductor is used as part of the inner wall of the cavity body. When the plane inductance type abraded particle monitoring device provided by the utility model is applied to the monitoring of abraded particles in oil liquid or other liquid to be measured, the cavity body is used as a flow passage of the liquid to be measured. Because the liquid to be measured directly contacts with the inductance coil of the plane inductor, the theoretical distance between the liquid to be measured and the inductance coil of the plane inductor is 0, so that more magnetic lines of force can pass through the abraded particles in the liquid to be measured, and the change of the inductance quantity of an insulated conducting wire is larger so as to greatly enhance the monitoring sensitivity. The plane inductance type abraded particle monitoring device and the measuring unit thereof have an important meaning to the fault detection and the fault diagnosis of machinery equipment.
Description
Technical field
The utility model belongs to the oil liquid monitoring technical field, relates in particular to a kind of planar inductor formula wear particle monitoring device and measuring unit thereof.
Background technology
All kinds of machinery and equipment are in operational process; Will inevitably produce the wear particle that is suspended in the lubricating system fluid; Big wear particle can cause the badly damaged of equipment at short notice; Wear particle is the important information carrier of device interior state of wear, and therefore, the situation of wear particle has significance to the safe and reliable operation and the personal safety of equipment in the grasp fluid promptly and accurately.
For this reason; Prior art provides a kind of planar inductor formula wear particle monitoring device; It is through monitoring the wear particle in the oil product of lubricating oil or other plant equipment; And equipment is played the initiatively effect of preventive maintenance, prevent the inefficacy and the fault of equipment to be widely applied to fields such as engineering and traffic machinery.
The planar inductor formula wear particle monitoring device that prior art provides comprises measuring unit and analytic unit.Measuring unit wherein comprises a cavity and the planar inductor that a confession testing liquid flows through again, is provided with a dividing plate between planar inductor and the cavity.When this planar inductor formula wear particle monitoring device of application detected fluid, fluid to be measured flow through cavity.When the wear particle in the fluid to be measured passes through planar inductor; With the inductance value that changes telefault; The ferromagnetism wear particle makes the inductance value of telefault increase; And the nonferromagnetic wear particle makes the inductance value of telefault reduce, and analytic unit can carry out qualitative and quantitative detection to the wear particle in the fluid through the detection to the telefault inductance value.
In theory, the thickness of dividing plate is more little or cavity is narrow more, and the wear particle of then flowing through and the distance of telefault are near more, and detection sensitivity is high more.Yet owing to receive the restriction of the manufacturing process and the strength of materials; It is too thin that the thickness of dividing plate can not be made; All the time there is big distance between telefault and the wear particle to be measured, and then makes that the sensitivity of the planar inductor formula wear particle monitoring device that prior art provides is low.
The utility model content
The purpose of the utility model embodiment is to provide a kind of planar inductor formula wear particle monitoring device; There is thickness in the planar inductor formula wear particle monitoring device that provides with the solution prior art owing to dividing plate; Make and have big distance, the problem that sensitivity is low between telefault and the wear particle to be measured.
The utility model embodiment is achieved in that a kind of planar inductor formula wear particle monitoring device, and said device comprises measuring unit and analytic unit, and said measuring unit comprises:
Planar inductor, the two ends tap of the telefault of said planar inductor connects said analytic unit;
The cavity that supplies testing liquid to flow through, the telefault of said planar inductor is as the part of the inwall of said cavity.
In the above-mentioned planar inductor formula wear particle monitoring device, said cavity can be to be processed by the insulation injection molded material.In the above-mentioned planar inductor formula wear particle monitoring device, said insulation injection molded material can be dimethyl silicone polymer or polymethylmethacrylate.
The utility model also provides a kind of measuring unit of planar inductor formula wear particle monitoring device, and said measuring unit comprises:
Planar inductor, the two ends tap of the telefault of said planar inductor connects said analytic unit;
The cavity that supplies testing liquid to flow through, the telefault of said planar inductor is as the part of the inwall of said cavity.
In the above-mentioned measuring unit, said cavity can be to be processed by the insulation injection molded material.
In the above-mentioned measuring unit, said insulation injection molded material can be dimethyl silicone polymer or polymethylmethacrylate.
When the planar inductor formula wear particle monitoring device of using the utility model and providing is monitored the wear particle in fluid or other testing liquid; Cavity is as the runner of testing liquid; At this moment, because testing liquid directly contacts with the telefault of planar inductor, theoretical pitch therebetween is 0.Compare with the planar inductor formula wear particle monitoring device that prior art provides; Wear particle in the testing liquid can be passed through by the more magnetic line of force; The inductance value of insulated conductor changes bigger; Thereby greatly improved the sensitivity of monitoring, fault detect and the fault diagnosis of machinery and equipment had great significance.
Description of drawings
Fig. 1 is the schematic diagram of the planar inductor formula wear particle monitoring device that provides of the utility model.
Embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
Fig. 2 shows the principle of the planar inductor formula wear particle monitoring device that the utility model provides, and for the ease of explanation, only shows the part relevant with the utility model.
The planar inductor formula wear particle monitoring device that the utility model provides comprises measuring unit and analytic unit (not shown), and measuring unit wherein further comprises: planar inductor 11, and the two ends tap of the telefault of this planar inductor 12 connects analytic unit; The cavity 12 that supplies testing liquid to flow through, the telefault of planar inductor 12 is as the part of the inwall of cavity 12.Testing liquid wherein is preferably lubricating oil.
When the planar inductor formula wear particle monitoring device of using the utility model and providing is monitored the wear particle in fluid or other testing liquid; Cavity 12 is as the runner of testing liquid; At this moment, because testing liquid directly contacts with the telefault of planar inductor 12, theoretical pitch therebetween is 0.Compare with the planar inductor formula wear particle monitoring device that prior art provides; Wear particle in the testing liquid can be passed through by the more magnetic line of force; The inductance value of insulated conductor changes bigger; Thereby greatly improved the sensitivity of monitoring, and can detect micron order wear particle in the testing liquid, the fault detect and the fault diagnosis of machinery and equipment had great significance.
Wherein, cavity 12 can be to be processed by dimethyl silicone polymer (PDMS) or polymethylmethacrylate (PMMA), certainly, can also be to be processed by the insulation injection molded material that has other now; Testing liquid wherein is preferably lubricating oil.
The utility model also provides a kind of measuring unit of aforesaid planar inductor formula wear particle monitoring device.
When the planar inductor formula wear particle monitoring device of using the utility model and providing is monitored the wear particle in fluid or other testing liquid; Cavity 12 is as the runner of testing liquid; At this moment, because testing liquid directly contacts with the telefault of planar inductor, theoretical pitch therebetween is 0.Compare with the planar inductor formula wear particle monitoring device that prior art provides; Wear particle in the testing liquid can be passed through by the more magnetic line of force; The inductance value of insulated conductor changes bigger; Thereby greatly improved the sensitivity of monitoring, fault detect and the fault diagnosis of machinery and equipment had great significance.
The above; Be merely the preferable embodiment of the utility model; But the protection domain of the utility model is not limited thereto; Any technician who is familiar with the present technique field is equal to replacement or changes according to the technical scheme of the utility model and utility model design thereof in the technical scope that the utility model discloses, and all should be encompassed within the protection domain of the utility model.
Claims (6)
1. a planar inductor formula wear particle monitoring device is characterized in that said device comprises measuring unit and analytic unit, and said measuring unit comprises:
Planar inductor, the two ends tap of the telefault of said planar inductor connects said analytic unit;
The cavity that supplies testing liquid to flow through, the telefault of said planar inductor is as the part of the inwall of said cavity.
2. planar inductor formula wear particle monitoring device as claimed in claim 1 is characterized in that, said cavity is to be processed by the insulation injection molded material.
3. planar inductor formula wear particle monitoring device as claimed in claim 2 is characterized in that said insulation injection molded material is dimethyl silicone polymer or polymethylmethacrylate.
4. the measuring unit of a planar inductor formula wear particle monitoring device is characterized in that said magnetic test coil comprises:
Planar inductor, the two ends tap of the telefault of said planar inductor connects said analytic unit;
The cavity that supplies testing liquid to flow through, the telefault of said planar inductor is as the part of the inwall of said cavity.
5. the measuring unit of planar inductor formula wear particle monitoring device as claimed in claim 4 is characterized in that, said cavity is to be processed by the insulation injection molded material.
6. the measuring unit of planar inductor formula wear particle monitoring device as claimed in claim 5 is characterized in that said insulation injection molded material is dimethyl silicone polymer or polymethylmethacrylate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011201755689U CN202101968U (en) | 2011-05-27 | 2011-05-27 | Plane inductance type abraded particle monitoring device and measuring unit thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011201755689U CN202101968U (en) | 2011-05-27 | 2011-05-27 | Plane inductance type abraded particle monitoring device and measuring unit thereof |
Publications (1)
Publication Number | Publication Date |
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CN202101968U true CN202101968U (en) | 2012-01-04 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011201755689U Expired - Lifetime CN202101968U (en) | 2011-05-27 | 2011-05-27 | Plane inductance type abraded particle monitoring device and measuring unit thereof |
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CN (1) | CN202101968U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102323190A (en) * | 2011-05-27 | 2012-01-18 | 张洪朋 | Planar inductive wear particle monitoring device and measuring unit thereof |
CN110243735A (en) * | 2019-07-30 | 2019-09-17 | 大连海事大学 | A kind of plane inductive coil formula hydraulic oil abrasive grain classified Monitoring device |
-
2011
- 2011-05-27 CN CN2011201755689U patent/CN202101968U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102323190A (en) * | 2011-05-27 | 2012-01-18 | 张洪朋 | Planar inductive wear particle monitoring device and measuring unit thereof |
CN110243735A (en) * | 2019-07-30 | 2019-09-17 | 大连海事大学 | A kind of plane inductive coil formula hydraulic oil abrasive grain classified Monitoring device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20120104 Effective date of abandoning: 20140618 |
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RGAV | Abandon patent right to avoid regrant |