CN202097808U - Porous ceramic plate filtering and forming machine - Google Patents
Porous ceramic plate filtering and forming machine Download PDFInfo
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- CN202097808U CN202097808U CN2011201060726U CN201120106072U CN202097808U CN 202097808 U CN202097808 U CN 202097808U CN 2011201060726 U CN2011201060726 U CN 2011201060726U CN 201120106072 U CN201120106072 U CN 201120106072U CN 202097808 U CN202097808 U CN 202097808U
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- porous ceramic
- ceramic plate
- plate
- shaping machine
- filtering shaping
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Abstract
The utility model provides a porous ceramic plate filtering and forming machine, which belongs to forming machinery of industrial products and comprises an outer mold frame, a lower mold plate, an upper mold plate, a press head and a mold detaching device. The lower mold plate and the upper mold plate are placed in the outer mold frame, the lower mold plate is spaced from the upper mold plate, the press head is connected with the upper mold plate, the mold detaching device is connected with the lower mold plate, the upper surface of the lower mold plate is fixedly connected with a lower porous ceramic plate, the lower surface of the upper mold plate is fixedly connected with an upper porous ceramic plate, and the porous ceramic plates can be filter plates or filters and can also be utilized as molds. The porous ceramic plate filtering and forming machine integrates functions of filtering, forming, inflation stripping and the like, can be applied to product forming of ceramic building materials industry and ceramic industry for daily use or raw material filtering industry, can effectively save resources, and improves efficiency.
Description
Technical field
The utility model belongs to the industrial products forming machine; Relate to a kind of raw material exert pressure filtering shaping, inflation demoulding separation machinery, specifically be used for twisting the manufacturing of tire stone manufacture, ceramic building material industry, the filtration of domestic ceramics industry raw material, moulding, inflation demoulding separation process and make its product molding demoulding.
Background technology
Along with economic society is fast-developing; The protection environment; The human earth of depending on for existence of protection is the important topic of pendulum in each Earthian's great attention and long-term endeavour solution; The inventor simulates the formation principle of natural rock for this reason, has invented strand tire stone material, strand tire hole stone, strand tire stone rock beam etc., (the patent No.: ZL200510072051.6) detect each item physical and chemical index all above lithotome (inspection center's numbering: 2005-Q-0366 through country; 2005-Q-0367), especially radioactivity goes to zero, and is at present human unique product that can replace lithotome; Having reached does not cut into a mountain makes a sudden snatch, the purpose of vegetation destruction not, and it has not only protected the earth greatly; Protected environment, developed the Tang Dynasty strand tire culture but also excavate, its product from outward appearance to inner essence lifelike each color patternedly can satisfy culture greatly and constantly develop the Spirit of Man demand; Along with the production-scale continuous expansion of strand tire stone material, be about to give play to great historic significance.In the large-scale production of strand tire stone product; Designed a kind of hydrostatic profile machine before the inventor; Comprise outer framed, place outer lower bolster and the cope match-plate pattern that has spacing in framed; And a stripper apparatus, and the surface of said upper and lower template all is stained with filter course, is distributed with permeable hole in the upper and lower template.This forming machine uses in the process of making strand tire goods (strand tire rock beam) has effect preferably, yet because the filtering layer structure that upper and lower template surface adheres to makes its drawback that has poor durability, changing filter course continually can influence shaping efficiency.
Not only twisting the tire stone manufacture at present already still is industries such as ceramic building material industry, domestic ceramics; Before pug forms blank; Want elimination moisture wherein; The conventional filtration medium has filter cloth, filter screen, filter felt etc., also need blank be put into die for molding after the filtration, adopts traditional handicrafts such as spray-drying, the gypsum inflation demoulding to obtain the base substrate that can be used for firing again.The serious drawback of this cover technology is accomplished for each operation needs segmentation; Complex operation is complicated; Energy consumption is high, yield poorly, cost is high, the heat resource of spray-drying waste and rare especially, and the inflation demoulding needs a large amount of gypsum moulds; The mould badly broken, a large amount of uses of gypsum material also cause waste.No matter so be strand tire stone manufacture already or the ceramic building material industry, the industry-by-industry that household china industry and raw material filter all needs new process of development and utilization and corresponding production equipment.
The utility model content
The utility model is started with from overcoming above-mentioned drawback, and its purpose is to provide a kind of and collects filtration, moulding and the inflation demoulding is the porous ceramic plate filtering shaping machine of one.
The porous ceramic plate filtering shaping machine that the utility model provides, it comprises outer framed, places outer lower bolster and the cope match-plate pattern that has spacing in framed, the pressure head that is connected with cope match-plate pattern, and the stripper apparatus that is connected with lower bolster; It is characterized in that: the upper surface of said lower bolster is fitted and is fixed porous ceramic plate, and the lower surface of said cope match-plate pattern is fitted and fixed porous ceramic plate on.Wherein:
Said upper and lower template is established a plurality of permeable through holes.
Said template is a single plate structure, and installing hole is respectively established in porous ceramic plate and the contraposition of template side, through jackscrew both fixedly is connected as a single entity.Said porous ceramic plate outer rim installing sealing ring closely contacts with outer framed inwall.
Said template is a multi-layer compound structure, comprises rebound, sealant and substrate that fixed order connects, and installing hole is respectively established in the rebound side contraposition of said porous ceramic plate and template, through jackscrew porous ceramic plate and template fixedly is connected as a single entity.Gapped between the periphery of said substrate and rebound and the outer framed inwall, the periphery of said sealant closely contacts with outer framed inwall.
Above-described porous ceramic plate filtering shaping machine, said porous ceramic plate are tabular or are curved surface, like corrugated or latticed.
Adopt above technical scheme; The utility model utilizes porous ceramic plate as filter plate, filter, former and inflating die; Raw material filtration, moulding and inflation demoulding processing procedure one are accomplished, and can be processed required different size, the mould of different shaping, make the filtration raw material in this mould, be issued to filtration, moulding production purpose at certain pressure with the manufacture craft of ceramic wafer; In mould, be filled with the gas of certain pressure, can make the required shaped article demoulding; This porous ceramic plate is combined in the upper and lower template of original hydrostatic profile machine and uses, and can solve the problem of durable use, improves the service efficiency of make-up machine.
Description of drawings
Fig. 1 is the general structure cutaway view of the utility model porous ceramic plate filtering shaping machine;
Fig. 2 is a pressure head lower surface tank distribution map in the utility model porous ceramic plate filtering shaping machine;
Fig. 3 is the cutaway view that porous ceramic plate combines with veneer form template in the utility model porous ceramic plate filtering shaping machine;
Fig. 4 is the cutaway view that porous ceramic plate combines with composite shuttering in the utility model porous ceramic plate filtering shaping machine.
To contrast structure and function that accompanying drawing specifies the utility model below.
The specific embodiment
The utility model porous ceramic plate filtering shaping machine can be implemented coherent operations such as filtration, draining, moulding, the inflation demoulding to the concentration different raw materials.
Fig. 1 illustrates the cutaway view of the basic embodiment of the utility model porous ceramic plate filtering shaping machine.
As shown in Figure 1, the utility model porous ceramic plate filtering shaping machine comprise stripper apparatus 8, workbench 10, outer framed 5, lower bolster 7, down porous ceramic plate 6, go up porous ceramic plate 4, cope match-plate pattern 3 and pressure head 1.
Outer framed 5 are fixed on the workbench 10 and with 10 of workbench and contact, installing lower bolsters 7 in outer framed 5, and following porous ceramic plate 6 is installed on the upper surface of lower bolster 7; Cope match-plate pattern 3 is positioned at outer framed 5 internal upper parts, and its lower surface is equipped with porous ceramic plate 4; Between following porous ceramic plate 6 and the last porous ceramic plate 4 is cavity, is formed for adding the raw material layer 2 of putting the variable concentrations pug.Lower bolster 7, down porous ceramic plate 6 and go up porous ceramic plate 4, cope match-plate pattern 3 can be gapped so that pick and place with outer framed 5 inwall.
Pressure head 1 is positioned on the upper surface of cope match-plate pattern 3, so that when blank is carried out moulding, exert pressure through 1 pair of raw material layer 2 of pressure head.
Stripper apparatus 8 is positioned at the below of workbench 10, so that the empty (not shown) that after the moulding of required goods blank, is provided with on through workbench carries out the demoulding.
Cope match-plate pattern 3 is provided with the equally distributed a plurality of permeable holes 9 that penetrate cope match-plate pattern 3 and lower bolster 7 respectively with lower bolster 7, so that in forming process, make the water in the raw material gentle to permeable hole 9 discharges.
In the utility model, for the ease of discharging through the current in the permeable hole 9, the lower surface of pressure head 1 is provided with the some guiding gutters 11 (referring to shown in Figure 2) that are connected with permeable hole 9, and being beneficial to derives make-up machine with the water that from cope match-plate pattern 3 permeable holes 9, extrudes; The position of corresponding lower bolster 7 can be provided with water-guiding hole or guiding gutter (not shown) on workbench 10, is beneficial to the water, the conductance that from lower bolster 7 permeable holes, extrude are gone out make-up machine.
In the above-described embodiment; The number of the permeable hole on the number of the permeable hole on the cope match-plate pattern 3 and the lower bolster 7 with distribute and can change according to the raw material water content is different; Therefore in the utility model, do not limit, the number of the permeable hole on the number that is to say the permeable hole on the cope match-plate pattern 3 and the lower bolster 7 can equate or be unequal that distribution can be identical or different; Pore size also can change, and changes according to the designing requirement of goods.
In the utility model, said cope match-plate pattern 3 can use above-mentioned veneer form with holes with lower bolster 7, and Fig. 3 is that example shows the marriage relation between porous ceramic plate 4 and the cope match-plate pattern 3 with the cope match-plate pattern.Last porous ceramic plate 4 is respectively established installing hole with cope match-plate pattern 3 side contrapositions; To go up porous ceramic plate 4 through jackscrew 34 and fixedly be connected as a single entity with cope match-plate pattern 3, and last porous ceramic plate 4 outer rims install sealing ring 31 with outside framed 5 inwall closely contact to reach sealing function.
In the utility model, said cope match-plate pattern 3 can also be the multilayer composite sheet form with lower bolster 7.Fig. 4 with lower bolster 7 be the example cutaway view that shows this multilayer composite sheet with and with the annexation of following porous ceramic plate 6.Wherein, lower bolster 7 comprises substrate 71, sealant 72 and the rebound 73 that fixed order connects; Wherein leave the gap between the periphery of substrate 71 and rebound 73 and outer framed 5 the inwall, the periphery of sealant 72 closely contacts to reach sealing function with framed 5 inwall outward.Installing hole is respectively established in the rebound 73 side contrapositions of following porous ceramic plate 6 and lower bolster 7, will descend porous ceramic plate 6 and lower bolster 7 fixedly to be connected as a single entity through jackscrew 67.
In the utility model, the cope match-plate pattern of veneer or composite plate form 3 can make up use with lower bolster 7, be the veneer form like lower bolster 7, and cope match-plate pattern 3 is the composite plate form, or lower bolster 7 is the composite plate form, and cope match-plate pattern 3 is the veneer form.
In the utility model, framed 5, pressure head 1, template 3 or 7, substrate 71 are preferably made with the 45# steel; Rebound 73 is preferably made with the A3 steel; The material of sealing ring 31, sealant 72 is preferably rubber or polyurethanes encapsulant; Last porous ceramic plate 4 and the pre-manufactured product of following porous ceramic plate 6 for being purchased; Porous ceramics has that filtering accuracy is high, density is big, withstand voltage corrosion-resistant, long service life, and characteristics such as favorable regeneration effect are applied to aspects such as filtering biological material, catalyst carrier, sound-absorbing material, sensing element, diaphragm material, gas distribution, the gas material that looses.
In the practical implementation; Porous ceramic plate is not limited to flat board; Process required different size, the porous ceramic plate of different shaping with the manufacture craft of porous ceramics, as being processed into corrugated, latticed etc., concrete shape determines with design style; Only need are used for reference the design of above-mentioned Fig. 3 or Fig. 4, can solve with being fixedly connected of bolster to get final product.
The characteristic that the utility model utilizes the porous ceramics product to be had; Make it be used for filtering shaping and inflation demoulding production industry; As: process filter, filtering shaping device and the inflating die of required different size, different shaping with the manufacture craft of porous ceramics, make and filter raw material in mould, be issued to filtration, moulding production purpose at certain pressure; In mould, be filled with the gas of certain pressure, can make the required formed product demoulding.
In the above-described embodiment, outer framed 5 inwall is preferably cylinder.Yet, in other embodiments of the utility model, can incite somebody to action outer framed 5 inwall according to the concrete shape of goods and change into other forms, for example the conical surface etc.
The use of the utility model:
1, adds material: ready made raw material is put on framed 5 the lower bolster 7;
2, exert pressure, drainage exhaust, moulding, the inflation demoulding: with cope match-plate pattern 3 under the effect of power, move down get into outside framed 5; And gradually raw material is exerted pressure till suitable pressure, water, gas will discharge, and treat that water (by water content requirement) and gas all discharges; Release pressure again; Simultaneously, utilize osculum oppositely to be filled with the gas of certain pressure, make the disengaging of cope match-plate pattern 3 and base substrate and shift out outer framed 5.
3, the demoulding: outer framed being fixed on the workbench 10, and lower bolster 7 is placed in framed 5 on the workbench 10 has four holes on the lower bolster on the workbench; Four capitals are arranged in the hole; Under the effect of power, four base substrates that capitals make progress the top lower bolster and press simultaneously make on it and move; Moving on the lower bolster plane is advisable a little more than plane, framed top; The last eaves of base substrate supporting plate one side with framed one side matched, and both form a horizontal plane, push base substrate to supporting plate along the plane again and get final product the demoulding.
The utility model is made filter plate, filter and the double mould of doing with porous ceramic plate; And can be combined in the existing make-up machine and use; It not only can be used for inventor's strand tire production of articles, plays a role in ceramic manufacturing fields such as ceramic building material industry and domestic ceramics industries equally, for example is used to make wallboard, floor tile; Be used to make ceramics, be used to make ceramic commodity such as tableware, tea set, drinking utensils etc.
Application example one
Can be used for twisting the dehydration moulding of tire stone material base substrate.The porous ceramic plate of the certain specification that makes is put into the framed as bolster of sealing; Strand tire pug or mud that the concentration that then strand is made is different are put between the bolster; Exert pressure to cope match-plate pattern again; Bolster makes the water in the pug of variable concentrations under the condition of sealing, by porous ceramic plate up and down discharge can the required specification of output, (kind comprises kind: the strand tire stone polishing plate of surfacing; The strand tire rock beam of surface irregularity and strand tire stone antiskid plate), the strand tire stone material base substrate of moulding.
Application example two
The polishing, the glazed tile industry that can be used for ceramic building material.The sector manufacturer is the mud raw material that makes is processed dry powder through the drying spraying at present; Suppress being distributed into mould; Produce required base substrate; And the present invention can use the manufacturing technique method of instance one, can make the mud raw material that makes directly inject mould, can the required base substrate of output after the draining of exerting pressure.It is fabulous energy-saving and emission-reducing technique.
Application example three
Can be used in the production of extrusion modling in the domestic ceramics industry, the inflation demoulding.As: be used in the fish dish single lead screw ex truding briquetting machine; Instead gypsum inflation demoulding mould, porous ceramics board mold resistance to compression draining permeability all is superior to gypsum mold, and its durability is greater than gypsum mold more than 20 times; Prolonged service life; Reduce production cost, improved production efficiency, practiced thrift the energy.
Claims (9)
1. porous ceramic plate filtering shaping machine, it comprises outer framed, places outer lower bolster and the cope match-plate pattern that has spacing in framed, the pressure head that is connected with cope match-plate pattern, and the stripper apparatus that is connected with lower bolster; It is characterized in that: the upper surface of said lower bolster is fitted and is fixed porous ceramic plate, and the lower surface of said cope match-plate pattern is fitted and fixed porous ceramic plate on.
2. porous ceramic plate filtering shaping machine according to claim 1 is characterized in that: said upper and lower template is established a plurality of permeable through holes.
3. porous ceramic plate filtering shaping machine according to claim 2 is characterized in that: said template is a single plate structure, and installing hole is respectively established in porous ceramic plate and the contraposition of template side, through jackscrew both fixedly is connected as a single entity.
4. porous ceramic plate filtering shaping machine according to claim 3 is characterized in that: said porous ceramic plate outer rim installing sealing ring closely contacts with outer framed inwall.
5. porous ceramic plate filtering shaping machine according to claim 2; It is characterized in that: said template is a multi-layer compound structure; Comprise rebound, sealant and substrate that fixed order connects; Installing hole is respectively established in the rebound side contraposition of said porous ceramic plate and template, through jackscrew porous ceramic plate and template fixedly is connected as a single entity.
6. porous ceramic plate filtering shaping machine according to claim 5 is characterized in that: gapped between the periphery of said substrate and rebound and the outer framed inwall, the periphery of said sealant closely contacts with outer framed inwall.
7. according to the arbitrary described porous ceramic plate filtering shaping machine of claim 1 to 6, it is characterized in that: said porous ceramic plate is a tabular.
8. according to the arbitrary described porous ceramic plate filtering shaping machine of claim 1 to 6, it is characterized in that: said porous ceramic plate is shaped as curved surface.
9. porous ceramic plate filtering shaping machine according to claim 8 is characterized in that: said porous ceramic plate is a corrugated or latticed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201060726U CN202097808U (en) | 2011-04-12 | 2011-04-12 | Porous ceramic plate filtering and forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201060726U CN202097808U (en) | 2011-04-12 | 2011-04-12 | Porous ceramic plate filtering and forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202097808U true CN202097808U (en) | 2012-01-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201060726U Expired - Lifetime CN202097808U (en) | 2011-04-12 | 2011-04-12 | Porous ceramic plate filtering and forming machine |
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| Country | Link |
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| CN (1) | CN202097808U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877669A (en) * | 2017-11-06 | 2018-04-06 | 华侨大学 | The high-strength green cob brick preparation facilities of dual compression and preparation method |
| US10046303B2 (en) | 2013-04-26 | 2018-08-14 | Corning Incorporated | Disassemblable stacked flow reactor |
| CN110411153A (en) * | 2019-07-16 | 2019-11-05 | 山东工业陶瓷研究设计院有限公司 | A kind of quickly drying method of thin wall hollow earthenware slab film green body |
-
2011
- 2011-04-12 CN CN2011201060726U patent/CN202097808U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10046303B2 (en) | 2013-04-26 | 2018-08-14 | Corning Incorporated | Disassemblable stacked flow reactor |
| CN107877669A (en) * | 2017-11-06 | 2018-04-06 | 华侨大学 | The high-strength green cob brick preparation facilities of dual compression and preparation method |
| CN110411153A (en) * | 2019-07-16 | 2019-11-05 | 山东工业陶瓷研究设计院有限公司 | A kind of quickly drying method of thin wall hollow earthenware slab film green body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120104 |