CN202088204U - Manipulator of planeness detecting device - Google Patents
Manipulator of planeness detecting device Download PDFInfo
- Publication number
- CN202088204U CN202088204U CN2011201824053U CN201120182405U CN202088204U CN 202088204 U CN202088204 U CN 202088204U CN 2011201824053 U CN2011201824053 U CN 2011201824053U CN 201120182405 U CN201120182405 U CN 201120182405U CN 202088204 U CN202088204 U CN 202088204U
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- China
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- manipulator
- conveyer belt
- rotatable platform
- unloads
- defective products
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- Expired - Lifetime
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Abstract
The utility model relates to a manipulator of a planeness detecting device for electronic component surface mount pads. The manipulator comprises a transverse cylinder and a longitudinal cylinder, wherein the transverse cylinder is fixed onto a mounting support, and the longitudinal cylinder is mounted on the transverse cylinder. Besides, a first suction arm and a second suction arm are mounted on the longitudinal cylinder and connected by a suction arm connecting plate. The manipulator is capable of realizing automatic loading and unloading of detected products, the planeness detecting device with the manipulator is matched with a full-automatic loading-unloading system through an artificial visual system to realize planeness detection for the electronic component surface mount pads, is capable of completely replacing manual labor and saving a large quantity of manpower and material resources, and is fast in speed and high in reliability.
Description
Technical field
The utility model relates to the checkout equipment of electronic devices and components, specifically a kind of manipulator that is used for the flatness checking device of electronic devices and components surface mount pad.
Background technology
In order to realize electronic product (for example three-dimensional RFID(RF identification) inductance component) miniaturization, the wiring board of electronic devices and components all adopts surface mounting technology, when carrying out the components and parts surface mount, the flatness of components and parts surface mount pad is the key factor that influences welding quality, is necessary so the flatness that components and parts are carried out the surface mount pad detects.At present, most of producer detects all surface mount pad flatness and finishes by manual.Manual inspection speed is slow, and the situation of omission can occur, and reliability is lower.
Summary of the invention
The utility model provides a kind of manipulator of flatness checking device at the problems referred to above, and this manipulator can be realized the automatic charging and the discharging of test product, uses flatness checking device efficient height, the reliability height of this manipulator.
The technical scheme that provides according to the utility model, a kind of manipulator of flatness checking device, comprise being fixed on the lateral cylinder on the mounting bracket and being installed in vertical cylinder on the described lateral cylinder, the first suction hand and the second suction hand that is connected by suction hand connecting plate is installed on described vertical cylinder.
Described manipulator is arranged on the top that can load the rotation test product and the rotatable platform of detection light source is provided, described rotatable platform is fixed on the frame and is positioned at the middle part of camera bellows, the place ahead of described rotatable platform is fixed with picked-up and transmits the vision system of described test product image, one side of described rotatable platform is provided with the feeding conveyer belt that passes described camera bellows, its opposite side be disposed with unload the defective products guide groove and pass described camera bellows unload the non-defective unit conveyer belt, described vision system, described manipulator, described rotatable platform, described feeding conveyer belt and the described non-defective unit conveyer belt that unloads are electrically connected with industrial computer respectively, the image that the described vision system of described industrial computer analyzing and processing transmits, and control described manipulator, described rotatable platform, described feeding conveyer belt and the described non-defective unit conveyer belt that unloads move respectively.
The described discharge end that unloads the defective products guide groove with unload the defective products conveyer belt and link to each other, the described defective products conveyer belt that unloads passes described camera bellows and is electrically connected with described industrial computer.
Describedly unload the defective products guide groove and described feeding conveyer belt be arranged in parallel.
The utility model can be realized the automatic charging and the discharging of test product, use flatness checking device of the present utility model to realize that by Human Visual System's fully automatic feeding discharge system of arranging in pairs or groups the flatness of electronic devices and components surface mount pad detects, can replace craft fully, speed is fast, the reliability height is saved a large amount of man power and materials.
Description of drawings
Fig. 1 is for using the overall structure schematic diagram of flatness checking device of the present utility model.
Fig. 2 is the perspective view behind the dismounting camera bellows among Fig. 1.
Fig. 3 is a schematic perspective view of the present utility model.
Fig. 4 is the schematic perspective view of the rotatable platform among Fig. 1.
Fig. 5 is the perspective exploded view of Fig. 4.
Fig. 6 is the schematic perspective view of the vision system among Fig. 1.
Fig. 7 is the schematic perspective view of test product.
The specific embodiment
Among Fig. 1～Fig. 7, comprise industrial computer 1, camera bellows 2, feeding conveyer belt 3, unload defective products conveyer belt 4, unload non-defective unit conveyer belt 5, manipulator 6, the first suction hand 61, suction hand connecting plate 62, the second suction hand 63, lateral cylinder 64, mounting bracket 65, vertical cylinder 66, rotatable platform 7, rotation cylinder 71, Connection Block 72, light source base 73, light source hole 731, platform 74, loophole 741, groove 742, test product 75, pad 751, unload defective products guide groove 8, vision system 9, video microcobjective 91, object lens fixed support 92, focusing knob 93, the horizontal mobile platform 94 of focusing, vision system fixed support 95, frame 10 etc.
As shown in Figure 1 and Figure 2, be a kind of flatness checking device of electronic devices and components surface mount pad, on frame 10, be fixed with camera bellows 2, the effect of camera bellows 2 is working environments that a dark is provided to vision system 9.Be provided with rotatable platform 7, the picked-up that to load rotation test product 75 and light source is provided in the camera bellows 2 and transmit the vision system 9 of test product 75 images and the manipulator 6 of realizing test product 75 automatic chargings and discharging.
Rotatable platform 7 is fixed on the frame 10 and is positioned at the middle part of camera bellows 2, the place ahead of rotatable platform 7 is fixed with vision system 9, the top of rotatable platform 7 is provided with manipulator 6, one side of rotatable platform 7 is provided with the feeding conveyer belt 3 that passes camera bellows 2, its opposite side be disposed with unload defective products guide groove 8 and pass camera bellows 2 unload non-defective unit conveyer belt 5; Vision system 9, manipulator 6, rotatable platform 7, feeding conveyer belt 3 and unload non-defective unit conveyer belt 5 and be electrically connected with industrial computer 1 respectively.Industrial computer 1 is a prior art, comprises the software of analytical calculation.The image that industrial computer 1 analyzing and processing vision system 9 transmits, and control manipulator 6, rotatable platform 7, feeding conveyer belt 3 and unload non-defective unit conveyer belt 5 and move respectively.
The discharge end that unloads defective products guide groove 8 with unload defective products conveyer belt 4 and link to each other, unload defective products conveyer belt 4 and pass camera bellows 2 and be electrically connected with industrial computer 1.Unloading defective products guide groove 8 be arranged in parallel with feeding conveyer belt 3.
As Fig. 4, shown in Figure 5, rotatable platform 7 comprises rotation cylinder 71, Connection Block 72, light source base 73 and the platform 74 that is linked in sequence.Light source base 73 links into an integrated entity by Connection Block 72 and rotation cylinder 71, and platform 74 is installed on the light source base 73.Platform 74 is provided with the groove 742 that holds test product 75, and the bottom of groove 742 is provided with the loophole 741 that communicates with the light source hole 731 of light source base 73.Light source base 73 provides flatness to detect required light source.
As shown in Figure 6, vision system 9 comprises the video microcobjective 91 that is fixed on the object lens fixed support 92, and object lens fixed support 92 is connected on the horizontal mobile platform 94 of focusing, and moves forward and backward by 93 drivings of the focusing knob on the horizontal mobile platform 94 of focusing.The horizontal mobile platform 94 of focusing is fixed on the vision system fixed support 95, and vision system fixed support 95 is fixed on the frame 10.By regulating the focal length that focusing knob 93 can change video microcobjective 91, adjust the definition of video microcobjective 91 images of clapping.The image that vision system 9 is absorbed sends industrial computer 1 to, and 1 pair of image of being got of industrial computer is analyzed, and the pigment value in the scan image is converted into distance by calculating with the pigment value; If distance promptly satisfies the requirement of flatness less than setting.
As shown in Figure 3, manipulator 6 comprises the lateral cylinder 64 that is fixed on the mounting bracket 65 and is installed in vertical cylinder 66 on the lateral cylinder 64, and the first suction hand 61 and the second suction hand 63 that is connected by suction hand connecting plate 62 vertically is installed on the cylinder 66.The second suction hand 63 is finished test product to be detected 75 is grabbed on the rotatable platform 7 from feeding conveyer belt 3, and simultaneously the first suction hand 61 test product 75 that will detect grabs from rotatable platform 7 and unloads non-defective unit conveyer belt 5 or unload on the defective products guide groove 8.
As shown in Figure 7, test product 75 is a cube, and 8 pads 751 are arranged, two groups of each 4 pads 751 before and after dividing.
The test process of flatness checking device is as follows: test product 75 is positioned on the platform 74, earlier its 4 pads 751 of first of test; After 4 pads 751 of first had detected, rotation cylinder 71 turned over 180 °, tested 4 pads 751 of second again; After 4 pads 751 of second had detected, rotation cylinder 71 returned to original state wait test next time.
Use flatness checking device of the present utility model to realize that by Human Visual System's fully automatic feeding discharge system of arranging in pairs or groups the flatness of electronic devices and components surface mount pad detects, can replace craft fully, speed is fast, and the reliability height is saved a large amount of man power and materials.
Claims (4)
1. the manipulator of a flatness checking device, it is characterized in that: described manipulator (6) comprises the lateral cylinder (64) that is fixed on the mounting bracket (65) and is installed in vertical cylinder (66) on the described lateral cylinder (64) that described vertical cylinder (66) is gone up the first suction hand (61) and the second suction hand (63) that is connected by suction hand connecting plate (62) is installed.
2. the manipulator of flatness checking device as claimed in claim 1, it is characterized in that: described manipulator (6) is arranged on the top that can load rotation test product (75) and the rotatable platform (7) of detection light source is provided, described rotatable platform (7) is fixed on the middle part that frame (10) went up and be positioned at camera bellows (2), the place ahead of described rotatable platform (7) is fixed with picked-up and transmits the vision system (9) of described test product (75) image, one side of described rotatable platform (7) is provided with the feeding conveyer belt (3) that passes described camera bellows (2), its opposite side be disposed with unload defective products guide groove (8) and pass described camera bellows (2) unload non-defective unit conveyer belt (5), described vision system (9), described manipulator (6), described rotatable platform (7), described feeding conveyer belt (3) and the described non-defective unit conveyer belt (5) that unloads are electrically connected with industrial computer (1) respectively, the image that the described vision system of described industrial computer (1) analyzing and processing (9) transmits, and control described manipulator (6), described rotatable platform (7), described feeding conveyer belt (3) and the described non-defective unit conveyer belt (5) that unloads move respectively.
3. the manipulator of flatness checking device as claimed in claim 2, it is characterized in that: the described discharge end that unloads defective products guide groove (8) with unload defective products conveyer belt (4) and link to each other, the described defective products conveyer belt (4) that unloads passes described camera bellows (2) and is electrically connected with described industrial computer (1).
4. as the manipulator of claim 2 or 3 described flatness checking devices, it is characterized in that: the described defective products guide groove (8) that unloads be arranged in parallel with described feeding conveyer belt (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201824053U CN202088204U (en) | 2011-06-01 | 2011-06-01 | Manipulator of planeness detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201824053U CN202088204U (en) | 2011-06-01 | 2011-06-01 | Manipulator of planeness detecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202088204U true CN202088204U (en) | 2011-12-28 |
Family
ID=45363295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201824053U Expired - Lifetime CN202088204U (en) | 2011-06-01 | 2011-06-01 | Manipulator of planeness detecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202088204U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103723512A (en) * | 2013-11-14 | 2014-04-16 | 苏州昌飞自动化设备厂 | Three-dimensional shell carrying unit of machine for welding edges of two sides of electronic element |
| CN104390751A (en) * | 2014-12-19 | 2015-03-04 | 苏州洛伊斯自动化科技有限公司 | Airtightness detecting device |
| CN107537790A (en) * | 2017-10-10 | 2018-01-05 | 中山市光维智能科技有限公司 | The full-automatic proper circle detection of optical mirror slip stores classifiedly device |
-
2011
- 2011-06-01 CN CN2011201824053U patent/CN202088204U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103723512A (en) * | 2013-11-14 | 2014-04-16 | 苏州昌飞自动化设备厂 | Three-dimensional shell carrying unit of machine for welding edges of two sides of electronic element |
| CN104390751A (en) * | 2014-12-19 | 2015-03-04 | 苏州洛伊斯自动化科技有限公司 | Airtightness detecting device |
| CN107537790A (en) * | 2017-10-10 | 2018-01-05 | 中山市光维智能科技有限公司 | The full-automatic proper circle detection of optical mirror slip stores classifiedly device |
| CN107537790B (en) * | 2017-10-10 | 2019-11-26 | 中山市光维智能科技有限公司 | The full-automatic proper circle detection of optical mirror slip stores classifiedly device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20111228 |