CN202079727U - Interior division type fender injection mould - Google Patents
Interior division type fender injection mould Download PDFInfo
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- CN202079727U CN202079727U CN2011200678685U CN201120067868U CN202079727U CN 202079727 U CN202079727 U CN 202079727U CN 2011200678685 U CN2011200678685 U CN 2011200678685U CN 201120067868 U CN201120067868 U CN 201120067868U CN 202079727 U CN202079727 U CN 202079727U
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- 238000002347 injection Methods 0.000 title claims abstract description 34
- 239000007924 injection Substances 0.000 title claims abstract description 34
- 239000003292 glue Substances 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
本实用新型提供了一种内分型翼子板注塑模具,包括主体凸模芯、凹模腔、动模座板、定模座板、推板、定模座板主体支撑板、重型挂钩和顶出机构,所述的主体凸模芯安装在定模座板主体支撑板上,所述的定模座板和推板套装在主体凸模芯上,所述定模座板和推板通过固定装置固定在一起,所述重型挂钩安装在动模座板上,所述顶出机构的斜顶块和斜顶连杆安装在主体凸模芯上,所述推板上安装有拨块,所述拨块穿挂在所述斜顶连杆上,所述斜顶块与斜顶连杆安装在一起,所述斜顶块与成型的翼子板相接触。本实用新型提供的模具,解决了内分型翼子板注塑模具出模难的问题,使倒扣在凹模内的R角能顺利脱模,不会造成产品R角拉伤或变形。
The utility model provides an injection mold for an inner parting fender, which comprises a main body punch core, a concave cavity, a movable mold seat plate, a fixed mold seat plate, a push plate, a main support plate of the fixed mold seat plate, a heavy hook and Ejection mechanism, the main body punch core is installed on the main support plate of the fixed die seat plate, the fixed die seat plate and the push plate are set on the main body punch core, and the fixed die seat plate and the push plate pass through The fixing device is fixed together, the heavy-duty hook is installed on the movable mold base plate, the inclined top block and the inclined top connecting rod of the ejection mechanism are installed on the main body punch core, and the push plate is installed with a shifting block. The shifting block is hung on the inclined top connecting rod, the inclined top block and the inclined top connecting rod are installed together, and the inclined top block is in contact with the formed fender. The mold provided by the utility model solves the problem that the injection mold of the inner parting fender is difficult to release the mold, so that the R angle buckled in the concave mold can be demoulded smoothly, and the R angle of the product will not be strained or deformed.
Description
技术领域 technical field
本实用新型涉及注塑模具领域,尤其涉及内分型翼子板注塑模具。 The utility model relates to the field of injection molds, in particular to an injection mold for an inner split fender. the
背景技术 Background technique
当前,世界汽车材料技术发展的主要方向是轻量化和环保化,普通传统汽车的翼子板为钣金件经过冲压、拉伸和切边等多道复杂工序组合完成,生产周期长,效率低且废品率和生产成本都很高,而且,因使用重金属原材料多,增加了车身重量增加了耗能排放。目前,我们改用注塑模具,用塑料PPO/PA注塑翼子板使得车体重量大大减轻,油耗更低,因此更加环保和节能,而且这种塑料具有更好的防变形能力,在低速碰撞时可自动恢复不需要修理。 At present, the main direction of the world's automotive material technology development is lightweight and environmental protection. The fenders of ordinary traditional cars are sheet metal parts that are combined with multiple complex processes such as stamping, stretching, and edge trimming. The production cycle is long and the efficiency is low. And scrap rate and production cost are all very high, and, because use many heavy metal raw materials, have increased vehicle body weight and increased energy consumption emission. At present, we use injection molds instead, and use plastic PPO/PA to inject fenders to greatly reduce the weight of the car body and lower fuel consumption, so it is more environmentally friendly and energy-saving, and this plastic has better deformation resistance. Automatic recovery does not require repair. the
以往的翼子板在开发模具时一般采用外分型,采用外分型模具注塑出来的产品的外表面会有分型线产生,注塑出的产品还需要打磨再喷漆,增加了作业强度,而且影响外观质量。随着对中高档汽车翼子板的外观要求越来越高,为了防止在产品的圆角处产生分型线破坏圆角的完整性,有人设计了内分型,内分型即外观可视面藏于型腔内,内分型模具解决了翼子板外观的分型线问题,但是内分型的模具结构造成型腔两端有R角,使产品无法脱离型腔,造成出模困难,如果强行出模,又会造成R角处拉伤或变形,同样影响外观质量。 In the past, the outer parting was generally used in the development of the mold for the fender. The outer surface of the product injection molded by the outer parting mold will have a parting line. The injection molded product needs to be polished and then painted, which increases the work intensity, and affect the appearance quality. As the requirements for the appearance of mid-to-high-end automobile fenders are getting higher and higher, in order to prevent the parting line at the fillet of the product from destroying the integrity of the fillet, someone designed the inner parting, which means the appearance is visible The surface is hidden in the cavity, and the internal parting mold solves the problem of the parting line on the appearance of the fender, but the structure of the internal parting mold causes R angles at both ends of the cavity, so that the product cannot be separated from the cavity, making it difficult to release the mold , if the mold is forced out, it will cause strain or deformation at the R corner, which will also affect the appearance quality. the
实用新型内容 Utility model content
本实用新型提供了一种即有利于出模又不会造成R角拉伤或变形的内分型翼子板注塑模具。 The utility model provides an injection mold for an inner parting fender which is beneficial for mold release and does not cause R angle strain or deformation. the
一种内分型翼子板注塑模具,包括底板、主体凸模芯、凹模腔、动模座板、定模座板、推板、定模座板主体支撑板、重型挂钩和顶出机构,所述的主体凸模芯安装在定模座板主体支撑板上,所述的定模座板和推板套装在主体凸模芯上,所述定模座板和推板通过固定装置固定在一起,所述重型挂钩安装在动模座板上,所述顶出机构的斜顶块和斜顶连杆安装在主体凸模芯上,所述推板上安装有拨块,所述拨块穿挂在所述斜顶连杆上,所述斜顶块与斜顶连杆安装在 一起,所述斜顶块与成型的翼子板相接触,所述定模座板一端装有一滑块和一滑块联动块,所述滑块和滑块联动块相连接,所述底板上插装有联动导轨块,所述联动导轨块与所述滑块联动块相连接。 An injection mold for an inner split fender, comprising a bottom plate, a main body punch core, a die cavity, a movable mold seat plate, a fixed mold seat plate, a push plate, a main support plate of the fixed mold seat plate, a heavy hook and an ejection mechanism , the main body punch core is installed on the main support plate of the fixed die seat plate, the fixed die seat plate and the push plate are set on the main body punch core, and the fixed die seat plate and the push plate are fixed by a fixing device Together, the heavy-duty hook is installed on the movable mold base plate, the inclined top block and the inclined top connecting rod of the ejection mechanism are installed on the main body punch core, the push plate is equipped with a shift block, and the push plate The inclined top block is hung on the inclined top connecting rod, the inclined top block and the inclined top connecting rod are installed together, the inclined top block is in contact with the formed fender, and one end of the fixed mold seat plate is equipped with a slide block and a slider linkage block, the slider is connected with the slider linkage block, a linkage guide rail block is inserted on the bottom plate, and the linkage guide rail block is connected with the slider linkage block. the
所述滑块与斜顶块之间镶有一支撑镶件,所述支撑镶件安装在定模座板上。 A support insert is set between the slide block and the inclined top block, and the support insert is installed on the fixed mold base plate. the
所述联动导轨块上有导向槽,所述滑块联动块上插有导向杆,所述导向杆套在导向槽内。 There is a guide groove on the linkage guide rail block, and a guide rod is inserted on the slider linkage block, and the guide rod is sleeved in the guide groove. the
所述主体凸模芯上设有斜顶腔槽和斜顶导向槽,所述斜顶导向槽内装有斜顶导向座和斜顶导向压块,所述斜顶导向座和斜顶导向压块上分别装有耐磨块。 The punch core of the main body is provided with an inclined top cavity groove and an inclined top guide groove, and an inclined top guide seat and an inclined top guide pressing block are installed in the inclined top guiding groove, and the inclined top guiding seat and an inclined top guiding pressing block Wear-resistant blocks are respectively installed on them. the
所述的定模座板上还安装有镶件,所述镶件上下两面都有凸起。 Inserts are also installed on the fixed mold base plate, and the upper and lower sides of the inserts have protrusions. the
所述斜顶块上安装有斜顶连杆定位块,所述斜顶连杆定位块另一端连接在所述斜顶连杆上。 An inclined top connecting rod positioning block is installed on the inclined top block, and the other end of the inclined top connecting rod positioning block is connected to the inclined top connecting rod. the
所述底板上装有可顶住滑块的铲基。 A shovel base that can withstand the slide block is installed on the base plate. the
所述定模座板和推板之间安装有导轨支撑耐磨块。 A guide rail supports wear-resistant blocks between the fixed mold seat plate and the push plate. the
所述注塑模具设计有一个单咀热流道和五个进胶点,所述每个进胶点上装有一套智能控制阀,所述的智能控制阀连接在注塑机上。 The injection mold is designed with a single nozzle hot runner and five glue inlet points. Each glue inlet point is equipped with a set of intelligent control valves, and the intelligent control valves are connected to the injection molding machine. the
本实用新型实施例采用斜顶块和滑块相结合的方式在开模的同时顶出产品,为了保证顶出的平衡和同步由安装在可动侧的重型拉钩在模具打开的时候拉动固定侧的推板,再由推板统一驱动拨块、斜顶块和滑块的运动,把产品顶出留在凹模腔上,接着利用机械手把产品拿下来,这种出模方式,不仅解决了内分型注塑模具出模难的问题,而且通过在斜顶块与滑块之间设置支撑镶块,使R角能顺利脱模,不会造成产品R角拉伤或变形。 The embodiment of the utility model adopts the combination of the inclined top block and the slider to eject the product at the same time as the mold is opened. In order to ensure the balance and synchronization of the ejection, the heavy-duty pull hook installed on the movable side pulls the fixed side when the mold is opened. The push plate, and then the push plate uniformly drives the movement of the shifting block, inclined ejector block and slider, ejecting the product and leaving it on the cavity of the die, and then using the robot to take the product down. This method of mold release not only solves the problem of Difficulty in releasing the inner split injection mold, and by setting a support insert between the inclined top block and the slider, the R corner can be demoulded smoothly without causing the R corner of the product to be strained or deformed. the
附图说明 Description of drawings
图1是本实用新型实施例的内分型注塑模具截面示意图; Fig. 1 is a schematic cross-sectional view of the internal split injection mold of the utility model embodiment;
图2是本实用新型实施例的内分型注塑模具截面示意图; Fig. 2 is a schematic cross-sectional view of the internal split injection mold of the utility model embodiment;
图3是本实用新型实施例的重型挂钩示意图; Fig. 3 is the schematic diagram of the heavy-duty hook of the utility model embodiment;
图4是本实用新型实施例的斜顶导向槽示意图; Fig. 4 is the schematic diagram of the inclined top guide groove of the utility model embodiment;
图5是本实用新型实施例的局部剖视图; Fig. 5 is a partial sectional view of the utility model embodiment;
图6是本实用新型实施例的另一侧面示意图; Fig. 6 is another side schematic view of the utility model embodiment;
图7是本实用新型实施例的内分型注塑模具正视示意图。 Fig. 7 is a schematic front view of the internal split injection mold of the embodiment of the present invention. the
具体实施方式 Detailed ways
本实用新型实施例提供一种内分型翼子板注塑模具,以下结合附图进行详细说明。 The embodiment of the utility model provides an injection mold for an inner split fender, which will be described in detail below with reference to the accompanying drawings. the
请参阅图1和图2,本实用新型实施例的内分型注塑模具截面示意图和截面示意图,内分型翼子板注塑模具,包括底板116、主体凸模芯101、凹模腔102、动模座板103、定模座板104、推板105、定模座板主体支撑板106、重型挂钩107和顶出机构,主体凸模芯101安装在定模座板主体支撑板106上,定模座板104和推板105套装在主体凸模芯101上,定模座板104和推板105通过固定装置固定在一起,固定装置可以是螺丝、螺栓等等,重型挂钩107安装在动模座板103上,顶出机构的斜顶块108和斜顶连杆109安装在主体凸模芯101上,推板105上安装有拨块115,拨块115穿挂在斜顶连杆109上,斜顶块108与斜顶连杆109安装在一起,斜顶块108与成型的翼子板110相接触,定模座板104一端装有一滑块111和一滑块联动块112,滑块111和滑块联动块112相连接,底板116上插装有联动导轨块114,联动导轨块114与滑块联动块112相连接。
Please refer to Fig. 1 and Fig. 2, the cross-sectional schematic diagram and the cross-sectional schematic diagram of the inner parting injection mold of the embodiment of the present invention, the inner parting fender injection mold, including the
请参阅图3,本实用新型实施例重型挂钩示意图,在本实用新型中,重型挂钩107有四个,分别位于动模座板103的四个角。
Please refer to FIG. 3 , which is a schematic diagram of a heavy-duty hook according to an embodiment of the utility model. In the utility model, there are four heavy-
请参阅图4,本实用新型实施例的斜顶导向槽示意图,斜顶导向槽内装有斜顶导向座117和斜顶导向压块118,斜顶导向槽位于主体凸模芯101上,开模时,斜顶块108被斜顶连109推动延斜顶导向座117运动,斜顶导向压块118控制斜顶导向块108不向两侧滑动。杆斜顶导向座117和斜顶导向压块118上分别装有耐磨块119,这种结构设计方便模具加工并且可以提高斜顶的精度, 提高斜顶块108的使用寿命。
Please refer to Fig. 4, the schematic diagram of the inclined top guide groove of the embodiment of the utility model, the inclined
模具开模时,固定在动模座板103上的四个重型挂钩107挂在定模座板104上,因定模座板104和推板105之间有定位装置,并且用螺丝把定模座板104和推板105固定在一起,所以重型挂钩107拉着定模座板104和推板105一起移动,推板105带动拨块115,拨块115带动斜顶连杆109和斜顶块108一起联动运动,斜顶块108将成型的翼子板110顶起,当推板105被拉到固定位置时,斜顶块108将翼子板110顶到完全脱模的状态,同时,定模座板104上的滑块111在动模座板103和定模座板104一起移动的时候被插在底板116上的联动导轨块114的带动,联动导轨块114上有导向槽121,滑块联动块112上插着的导向杆122,导向杆122套在导向槽121内,滑块联动块112顺着导向槽121移动把滑块111拉出来,把滑块111拉到设定脱模的位置,联动导轨块114插在底板116上,可以起到定位的作用,导向槽121是“/”形,也可以是其他形状,只要适合滑块联动块112移动。在定模座板104和推板105处安装有导轨支撑耐磨块128,确保联动导轨块114不容易被磨损,保持运动通畅。斜顶块108上安装有斜顶连杆定位块120,斜顶连杆定位块120另一端连接在所述斜顶连杆109上。斜顶块108与滑块111之间的支撑镶件113,使滑块111与斜顶块108之间的R角能顺利脱模,同时又挂在空间位置支撑斜顶块108与滑块111,开模时,斜顶块108与滑块111的动作是同步的,当斜顶块108将翼子板110推到完全脱模状态时,模具上定位感应器接到信号传递到注塑机,同时控制系统把重型挂钩107上的顶紧油缸退芯,重型挂钩107弹开,动模座板103和定模座板104分离,动模座板103上的动模滑块由定模座板104上的斜导柱拨动滑动到设定的位置,完成脱模,脱模后的产品挂在凹模腔102上,注塑机上的机械手吸翼子板110往外拉出5mm,再接着往下斜45度拉动10mm,再往上就可以将翼子板110完好的拿出来。
When the mold is opened, the four heavy-
请参阅图5和图6,为本实用新型实施例的局部剖视图和另一侧视图,模具复位时,定模座板104和推板105的复位是靠安装在定模座板104与定模座板主体支撑板106外侧的油缸129压回去的,定模座板104复位同时带动推板105上的拨块115拨动斜顶连杆109一起联动复位,滑块111是依靠联动导轨 块114带动滑块联动块112将其复位,滑块111复位时,滑块111后面装在底板116上的铲基124铲顶上去顶住滑块111后背的斜楔面,防止在注塑时滑块111向后退。定模座板104上的镶件123上下面都有凸起,便于定位,可安装在前后模处修整加工,可提高翼子板110非外观面夹口的质量。
Please refer to Fig. 5 and Fig. 6, which are a partial sectional view and another side view of the utility model embodiment. When the mold is reset, the reset of the fixed
请参阅图7,本实用新型实施例的内分型注塑模具正视示意图,注塑模具设计有一个单咀热流道和五个进胶点126,每个进胶点126上装有一套智能控制阀127,每个智能控制阀127连接在注塑机上,通过智能控制阀127的反馈信息,注塑机可以控制进胶的时间和顺序。这种进胶方式有效的解决了翼子板110可视面上的熔接线问题。
Please refer to Fig. 7, the schematic diagram of the front view of the internal split injection mold of the embodiment of the present invention, the injection mold is designed with a single nozzle hot runner and five glue inlet points 126, each
一种翼子板注塑方法,采用本实用新型的内分型翼子板注塑模具进行合模、注射、保压、冷却、开模和制品取出。 An injection molding method for a fender, using the injection mold for an inner split fender of the utility model to carry out mold clamping, injection, pressure maintaining, cooling, mold opening and product removal. the
以上对本实用新型实施例所提供的内分型翼子板注塑模具进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。 The above is a detailed introduction to the injection mold of the inner split fender provided by the embodiment of the present invention. In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiment is only for helping Understand the core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. In summary, the contents of this specification should not It should be understood as a limitation of the present utility model. the
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200678685U CN202079727U (en) | 2011-03-15 | 2011-03-15 | Interior division type fender injection mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200678685U CN202079727U (en) | 2011-03-15 | 2011-03-15 | Interior division type fender injection mould |
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| CN202079727U true CN202079727U (en) | 2011-12-21 |
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| CN2011200678685U Expired - Lifetime CN202079727U (en) | 2011-03-15 | 2011-03-15 | Interior division type fender injection mould |
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| CN (1) | CN202079727U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102139525A (en) * | 2011-03-15 | 2011-08-03 | 天津国丰模具有限公司 | Internal-division-type fender injection mold and injection molding method of fender |
| CN108789970A (en) * | 2018-07-25 | 2018-11-13 | 奥克斯空调股份有限公司 | Mould core structure and mold |
-
2011
- 2011-03-15 CN CN2011200678685U patent/CN202079727U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102139525A (en) * | 2011-03-15 | 2011-08-03 | 天津国丰模具有限公司 | Internal-division-type fender injection mold and injection molding method of fender |
| CN108789970A (en) * | 2018-07-25 | 2018-11-13 | 奥克斯空调股份有限公司 | Mould core structure and mold |
| CN108789970B (en) * | 2018-07-25 | 2023-09-19 | 奥克斯空调股份有限公司 | Mould benevolence structure and mould |
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Legal Events
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20111221 Effective date of abandoning: 20140108 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20111221 Effective date of abandoning: 20140108 |
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| RGAV | Abandon patent right to avoid regrant |