CN202063593U - Stepping power and free-type powder-curing automatic production line - Google Patents
Stepping power and free-type powder-curing automatic production line Download PDFInfo
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- CN202063593U CN202063593U CN2011200963557U CN201120096355U CN202063593U CN 202063593 U CN202063593 U CN 202063593U CN 2011200963557 U CN2011200963557 U CN 2011200963557U CN 201120096355 U CN201120096355 U CN 201120096355U CN 202063593 U CN202063593 U CN 202063593U
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Abstract
The utility model discloses a stepping power and free-type powder-curing automatic production line, which comprises an oven, wherein one end on the bottom surface of the oven is provided with a coating-workpiece inlet, and the other end on the bottom surface of the oven is provided with a coating-workpiece outlet; and the stepping power and free-type powder-curing automatic production line is provided with a lower horizontal slideway, an uplink slideway, an upper horizontal slideway and a downlink slideway which are sequentially connected, two clamping parts for clamping a hanging hook are respectively and slidably matched on the uplink slideway and the downlink slideway, and a first shifting part for shifting the hanging hook is arranged along the upper horizontal slideway. In the curing equipment disclosed by the utility model, coating workpieces to be processed can be vertically arranged in the oven, so that the occupied area is reduced, energy consumption is also saved, and the production cost is lowered.
Description
Technical field
The utility model relates to a kind of stepping free parking type powder curing automatic production lines, relates in particular to a kind of equipment of solidifying behind the electrostatic coating of being used for.
Background technology
Exist three big drawbacks behind shape Workpiece coating in the past in the curing process manufacturing line, promptly investment is big, floor area is big, energy consumption is big.This is a big bottleneck that influences the industry development.
Most importantly curing apparatus in the curing automatic production line, existing general curing apparatus has channel type and box two big classes.
The channel type curing apparatus is generally formed by solidifying drying tunnel and workpiece conveyer chain.By conveyer chain towing workpiece, make workpiece in the time of curing process requirement, pass through the high temperature drying tunnel, finish the curing process of powder.The channel type curing apparatus generally needs very long curing drying tunnel in order to satisfy the output requirement, causes the increase of equipment investment and floor area, energy consumption to increase.
Box curing apparatus generally is made up of workpiece car and closed baking oven.Need solidify workpiece and hang on the workpiece car, push in the closed baking oven and heat, make need to solidify workpiece in closed baking oven, stops satisfy the time of curing process requirement after, open closed oven door derivation workpiece car, finish the curing process of powder.Box curing apparatus is compared with the channel type curing apparatus, has small investment, floor area is little and advantage of low energy consumption, but yields poorly because of the enough characteristics of box knot cause solidifying, and does not accommodate the needs that mass production is produced.
Is to move continuously because of need solidify workpiece in channel type curing drying tunnel, causes the drying tunnel of demand longer; Needing to solidify workpiece is actionless in box curing apparatus, reduced the length of curing apparatus, but production output is restricted.
The utility model content
The utility model provides a kind of floor area little stepping free parking type powder curing automatic production lines, has reduced energy consumption, has reduced cost of investment.
A kind of stepping free parking type powder curing automatic production lines comprises baking oven, and bottom surface one end of described baking oven is provided with powder coating workpiece inlet, and the other end is provided with the outlet of powder coating workpiece;
Be provided with successively the following horizontal slideway that is connected, up slideway, go up horizontal slideway and descending slideway, and with several hooks of these slideway bearing fits;
Wherein up slideway and descending slideway are all vertical is arranged in the baking oven and the bottom of up slideway is passed powder coating workpiece entrance extension and gone out baking oven, and the bottom surface that baking oven is extended in the outlet of powder coating workpiece is passed in the bottom of descending slideway;
Described horizontal slideway is positioned at baking oven, is connected between described up slideway top and the descending slideway top; And horizontal slideway is positioned at outside the baking oven down, is connected between up slideway bottom and the descending slideway bottom;
That slides respectively on described up slideway and the descending slideway is combined with the hold assembly that is used for the described hook of clamping, is provided with along described being used to of that horizontal slideway direction moves to stir first of described hook and stir parts.
Have heating and temperature regulating device in the described baking oven, heating and temperature regulating device are all to adopt prior art.
On the hook of horizontal slideway, the shape of described hook did not have strict restriction under vertical being suspended on of when curing apparatus uses pending curing being handled of application workpiece was in, and its top can cooperate with slideway, and the bottom can hang or clamping section.
Hook carries the application workpiece and marches near the application workpiece inlet, the hold assembly that be positioned at up slideway this moment will link up with together with near the also up termination that moves to horizontal slideway of application piece-holder, hold assembly unclamps hook then, hook is stirred under the effect of parts by gravity or first be transferred to horizontal slideway, hook is stirred parts intermittent fixed-direction by first together with the application workpiece and is stirred on last horizontal slideway, make the intermittent directed movement in baking oven of application workpiece, finish powder coating and solidify.
After finishing the heating of the schedule time, hook is stirred under the effect of parts first and is transferred to the end of horizontal slideway near descending slideway together with the section bar after solidifying, the hold assembly that be positioned at descending slideway this moment will link up with together with near the also descending termination that moves to down horizontal slideway of application piece-holder, hold assembly unclamps hook then, hook is stirred by gravity or second be transferred to horizontal slideway down under the effect of parts, take off the application workpiece of handling well from hook at last, enter baking oven and be cured after being reentered into application workpiece, spraying.
As a kind of embodiment, for the ease of stirring the hook that is on the horizontal slideway, described first to stir parts be the chain rake structure.Stir parts by first guide rail and move shifting block with first of this first guide rail bearing fit and form as another kind of embodiment described first, first intermittent directed the moving of moving shifting block can also be stirred the hook that is on the horizontal slideway.
In order to realize automatic guidance, the two ends of described up slideway and the two ends of descending slideway are equipped with the sensor that is used to respond to the section bar position, are provided with the control system that is used to control hold assembly and sensor-lodging.
The position of sensor sensing application workpiece is passed to control system with signal, and when needing clamping or unclamp the hook that carries the application workpiece, control system can send corresponding instruction to hold assembly.
Described hold assembly is made up of base that cooperates with up slideway or descending slideway and the manipulator that is fixed on the base.Manipulator can adopt prior art, is controlled by described control system.
When hook is in down horizontal slideway,, is provided with and stirs second of described hook along described horizontal slideway direction down being used to of moving and stir parts in order to realize automatic guidance.
As a kind of embodiment, described second to stir parts be the chain rake structure.Stir parts by second guide rail and move shifting block with second of this second guide rail bearing fit and form as another kind of embodiment described second.Can stir hook on suitable opportunity by automatic guidance.
In the utility model stepping free parking type powder curing automatic production lines, what pending section bar can be vertical is arranged in the baking oven, has reduced floor area, has also saved energy consumption, has reduced productive costs.The utility model stepping free parking type powder curing automatic production lines combines the advantage of channel type curing apparatus and box curing apparatus, and making needs the curing workpiece to realize intermittent directed operation in baking oven.Promptly improved processing output, reduced the floor area and the equipment investment of equipment again, the equipment operation energy consumption compares energy-conservation 1/3rd with the channel type curing apparatus of identical output.
Description of drawings
Fig. 1 is the inner structure scheme drawing of the utility model stepping free parking type powder curing automatic production lines.
The specific embodiment
Referring to accompanying drawing, the utility model stepping free parking type powder curing automatic production lines comprises baking oven 1, having heating and temperature regulating device in the baking oven 1 (does not show among the figure, can adopt prior art), bottom surface one end of baking oven 1 is provided with application workpiece inlet 4, and the other end is provided with application workpiece outlet 6.
Be provided with the following horizontal slideway 5, up slideway 9, last horizontal slideway 13 and the descending slideway 11 that are connected successively, up slideway 9 and descending slideway 11 are all vertical among the figure is arranged in the left and right sides in the baking oven, the bottom of up slideway 9 is passed application workpiece inlet 4 and is extended baking oven 1, and application workpiece outlet 6 bottom surfaces of extending baking oven 1 are passed in the bottom of descending slideway 11;
That slides on each slideway is combined with the hook that is used to hang the application workpiece, for example links up with 7, and its top has and last horizontal slideway 13 or the pulley 8 that directly cooperates of horizontal slideway 5 down, links up with 7 bottom hung application workpiece 3.
Being combined with of sliding respectively on up slideway 9 and the descending slideway 11 is used for hold assembly 10 and the hold assembly 12 that clamping is linked up with, hold assembly can drive hook when up slideway 9 or descending slideway 11 move, and is equivalent to hook and up slideway 9 or descending slideway 11 bearing fits.
For the ease of stirring the hook that is on the horizontal slideway 13, be provided with chain rake structure 14 along last horizontal slideway 13 directions, by the mobile drive hook of rake teeth.For the ease of stirring the hook that is on the following horizontal slideway 5, also be provided with the chain rake structure equally along following horizontal slideway 5 directions.
In order to realize automatic guidance, up slideway 9 two ends and descending slideway 11 ends are equipped with the sensor that is used to respond to the section bar position, but signal is passed to control system, moving and opening and closing of control system control hold assembly 10 and hold assembly 12 shifted the hook that carries the application workpiece between four slideways.
During use, hook carries near the good application workpiece of spraying marches to application workpiece inlet along the arrow A direction, the hold assembly that be positioned at up slideway this moment will be linked up with together with the application piece-holder and near the up termination that moves to horizontal slideway of arrow B direction, hold assembly unclamps hook then, make hook be transferred to horizontal slideway, application this moment workpiece is in the baking oven fully, adjacent application workpiece is spaced apart 400mm in the baking oven, baking oven is 8 extensions at full capacity, also can adjust the size of baking oven as required, time of run is that 3 minutes (time can be adjusted as required) solidifies sprayed coating at interval.
During heating, hook under the chain rake structure at baking oven top drives together with the application workpiece after solidifying along the arrow C direction intermittently be transferred to the end of horizontal slideway near descending slideway, being positioned at the hold assembly of descending slideway this moment will link up with together with the section bar clamping, along arrow D direction descending move to down horizontal slideway the head near, hold assembly unclamps hook then, make hook be transferred to down horizontal slideway, take off the workpiece of handling well from hook at last, enter baking oven and be cured after being reentered into workpiece, spraying.
The utility model stepping free parking type powder curing automatic production lines small investment under with the situation of Isoquant, floor area is few, less energy consumption.
For example under the situation with Isoquant, general drying tunnel investment is about 400,000, and the utility model curing apparatus only is about 300,000.General drying tunnel floor area is 420 sq ms, and the utility model curing apparatus only is 200 sq ms.General drying tunnel is energy consumption 300,000 kilocalories per hour, and the utility model curing apparatus only is 230,000 kilocalories.
But on egress of heat, general drying tunnel is imported and exported and is the door type, a large amount of hot air suitable for reading is excessive, and egress of heat is not less than 20% at least, i.e. 30 * 1.2=36, ten thousand kilocalories, and the opening of the utility model curing apparatus (section bar import and export) is in the bottom, be slotted opening, hot air can not outflow, and has only thermal radiation loss, the most very much not can be greater than 5%, i.e. 23 * 1.05=24.15, ten thousand kilocalories.The utility model stepping free parking type powder curing automatic production lines is reduced to a very desirable numeral with energy consumption by contrast, but cost-cutting improves profit.
Claims (8)
1. a stepping free parking type powder curing automatic production lines comprises baking oven, it is characterized in that, bottom surface one end of described baking oven is provided with application workpiece inlet, and the other end is provided with the outlet of application workpiece;
Be provided with successively the following horizontal slideway that is connected, up slideway, go up horizontal slideway and descending slideway, and with several hooks of these slideway bearing fits;
Wherein up slideway and all vertical being arranged in the baking oven of descending slideway, and the bottom of up slideway passes application workpiece entrance extension and goes out baking oven, and the bottom surface that baking oven is extended in the outlet of application workpiece is passed in the bottom of descending slideway;
Described horizontal slideway is positioned at baking oven, is connected between described up slideway top and the descending slideway top; And horizontal slideway is positioned at outside the baking oven down, is connected between up slideway bottom and the descending slideway bottom;
That slides respectively on described up slideway and the descending slideway is combined with the hold assembly that is used for the described hook of clamping, is provided with along described being used to of that horizontal slideway direction moves to stir first of described hook and stir parts.
2. stepping free parking type powder curing automatic production lines as claimed in claim 1 is characterized in that, described first to stir parts be the chain rake structure.
3. stepping free parking type powder curing automatic production lines as claimed in claim 1 is characterized in that, described first stirs parts by first guide rail and move shifting block with first of this first guide rail bearing fit and form.
4. as each described stepping free parking type powder curing automatic production lines of claim 1～3, it is characterized in that, the two ends of described up slideway and the two ends of descending slideway are equipped with the sensor that is used to respond to the location of workpiece, are provided with the control system that is used to control hold assembly and sensor-lodging.
5. stepping free parking type powder curing automatic production lines as claimed in claim 4 is characterized in that, described hold assembly is made up of base that cooperates with up slideway or descending slideway and the manipulator that is fixed on the base.
6. stepping free parking type powder curing automatic production lines as claimed in claim 5 is characterized in that, is provided with to stir second of described hook along described down horizontal slideway direction being used to of moving and stir parts.
7. stepping free parking type powder curing automatic production lines as claimed in claim 6 is characterized in that, described second to stir parts be the chain rake structure.
8. stepping free parking type powder curing automatic production lines as claimed in claim 6 is characterized in that, described second stirs parts by second guide rail and move shifting block with second of this second guide rail bearing fit and form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200963557U CN202063593U (en) | 2011-04-06 | 2011-04-06 | Stepping power and free-type powder-curing automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200963557U CN202063593U (en) | 2011-04-06 | 2011-04-06 | Stepping power and free-type powder-curing automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202063593U true CN202063593U (en) | 2011-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200963557U Expired - Fee Related CN202063593U (en) | 2011-04-06 | 2011-04-06 | Stepping power and free-type powder-curing automatic production line |
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| CN (1) | CN202063593U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102730380A (en) * | 2011-04-06 | 2012-10-17 | 天津新技术产业园区天博科工贸有限公司 | Stepping stacking type automatic production line for solidification of powder |
-
2011
- 2011-04-06 CN CN2011200963557U patent/CN202063593U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102730380A (en) * | 2011-04-06 | 2012-10-17 | 天津新技术产业园区天博科工贸有限公司 | Stepping stacking type automatic production line for solidification of powder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111207 Termination date: 20150406 |
|
| EXPY | Termination of patent right or utility model |