The powder metallurgy brake lining of fan-shaped friction disk
Technical field
The utility model relates to bullet train and uses powder metallurgy brake pad field, relates in particular to a kind of powder metallurgy brake lining of fan-shaped friction disk.
Background technique
At present, railway is the important foundation facility of country, the main artery and the popular traffic tool of national economy.In order to satisfy the Chinese national economy construction demand, China has introduced EMU and has dropped into actual operation, in order to guarantee the operation of EMU high-speed secure, must possess stable and good braking system.Wherein, brake pad is the critical component and the easily damaged parts of high-speed train braking system; Along with improving constantly of EMU motion speed, the brake load of train also significantly increases, the kinetic energy with huge when brake lining is wanted train operation during braking is converted into heat energy by friction, so require brake lining to have higher mechanical strength, good heat resistance and thermal conductivity, stable frictional behaviour, lower wearing and tearing and reduce abrasion to wheel.
In order to make the relevant supporting technology production domesticization of EMU, domestic in recent years scientific research institutions have launched extensive studies to brake pad.The brake lining that generally uses in the prior art has powder metallurgy and high molecular synthetic material two classes, and composite is low because of intensity, poor heat resistance, heat decline seriously, can not be applicable to the brake request of speed per hour bullet train more than 300 kilometers; And copper based powder metallurgy friction material is good owing to intensity height, thermal conductivity, and advantages such as stable friction performance are comparatively desirable brake lining brake materials.
In the prior art, the powder metallurgy brake lining mainly is made up of fixed underpan, brake strip and friction plate mounting disc three parts, but because the brake lining structural design is unreasonable, under alternating stress and high heat load effect, cause brake lining bending deflection at a high speed in the braking easily and be difficult for recovery, can influence retardation efficiency, cause the loading and unloading difficulty simultaneously.
Summary of the invention
The utility model embodiment provides a kind of powder metallurgy brake lining of fan-shaped friction disk, can effectively regulate brake lining deformation, reduce braking force because of overcoming the loss that distortion causes, and have characteristics of convenient disassembly when changing, and the brake strip intensity height that this is fan-shaped wears away the piece phenomenon in effectively suppressing to use.
The utility model embodiment provides a kind of powder metallurgy brake lining of fan-shaped friction disk, and described powder metallurgy brake lining comprises fixedly assembling dish, brake strip and friction plate pallet three parts, wherein:
Described brake strip is fixed through described friction plate pallet and described fixedly assembling dish;
Described friction plate pallet is located by locating stud, and directly is connected with described fixedly assembling dish by T shape cylinder on the described brake strip steel backing and spring clamp;
Described brake strip forms unified integral body by matrix enhancement mode copper based powder metallurgy friction material and steel backing compacting sintering, and is designed to sector structure as required.
Described brake strip steel backing Vertical direction design has half-cylindrical convex surface, and the concave surface of this convex surface and the design of described friction plate pallet Vertical direction is fitted, and effectively regulates the deformation that in the braking process brake lining is caused.
Described friction plate pallet designs on the direction parallel with described fixedly assembling dish half-cylindrical convex surface, and the concave surface that designs on this convex surface and the described fixedly assembling dish substantially horizontal is fitted, and can effectively regulate the deformation that in the braking process brake lining is caused equally.
The distribution straggly on described fixedly assembling dish of described brake strip reduces brake lining integral body amount of deformation because of expanded by heating in braking process.
By the above-mentioned technological scheme that provides as can be seen, described powder metallurgy brake lining comprises fixedly assembling dish, brake strip and friction plate pallet three parts, and wherein said brake strip is fixed through described friction plate pallet and described fixedly assembling dish; Described friction plate pallet is located by locating stud, and directly is connected with described fixedly assembling dish by T shape cylinder on the described brake strip steel backing and spring clamp; Described brake strip forms unified integral body by matrix enhancement mode copper based powder metallurgy friction material and steel backing compacting sintering, and is designed to sector structure as required.By this brake lining, can effectively regulate brake lining deformation, reduce braking force and be out of shape the loss that causes, and have the characteristics of convenient disassembly when changing because of overcoming, and this fan-shaped brake strip intensity height, wear away the piece phenomenon in effectively suppressing to use.
Description of drawings
Fig. 1 is the powder metallurgy brake lining structural representation of the utility model fan-shaped friction disk that embodiment provides;
Fig. 2 is the plan view of the utility model fan-shaped brake strip that embodiment provides;
Fig. 3 is the A-A rotation schematic representation of the utility model fan-shaped brake strip that embodiment provides;
Fig. 4 is the side view of the utility model fan-shaped brake strip that embodiment provides;
Fig. 5 provides the plan view of friction plate pallet for the utility model embodiment;
Fig. 6 provides the A-A rotation schematic representation of friction plate pallet for the utility model embodiment;
Fig. 7 provides the B-B rotation schematic representation of friction plate pallet for the utility model embodiment;
Fig. 8 provides the side view of friction plate pallet for the utility model embodiment;
Fig. 9 provides the fixedly structural representation of assembling dish for the utility model embodiment.
Embodiment
The utility model embodiment provides a kind of powder metallurgy brake lining of fan-shaped friction disk, can effectively regulate brake lining deformation, reduce braking force because of overcoming the loss that distortion causes, and have characteristics of convenient disassembly when changing, and the brake strip intensity height that this is fan-shaped wears away the piece phenomenon in effectively suppressing to use.
For better describing the utility model mode of execution, now in conjunction with the accompanying drawings embodiment of the present utility model is described, be illustrated in figure 1 as the powder metallurgy brake lining structural representation of the utility model fan-shaped friction disk that embodiment provides, comprise fixedly assembling dish 2-1, brake strip 2-3 and friction plate pallet 2-2 three parts among Fig. 1, wherein:
Described brake strip is fixed through described friction plate pallet and described fixedly assembling dish; Described friction plate pallet is located by locating stud, and directly is connected with described fixedly assembling dish by T shape cylinder on the described brake strip steel backing and spring clamp; Described brake strip forms unified integral body by matrix enhancement mode copper based powder metallurgy friction material and steel backing compacting sintering, and is designed to sector structure as required.
In addition, described brake strip steel backing Vertical direction design has half-cylindrical convex surface, the concave surface of this convex surface and the design of described friction plate pallet Vertical direction is fitted, effectively regulate the deformation that in the braking process brake lining is caused, fit with assurance brake lining rubbing surface and brake disc, simultaneously the also easy dismounting and change of this brake strip.The friction plate pallet also designs on the direction parallel with the assembling dish half-cylindrical convex surface, and the concave surface that designs on this convex surface and the assembling dish substantially horizontal is fitted, and can effectively regulate the deformation that in the braking process brake lining is caused equally.
In addition, above-mentioned brake strip can stragglyly distribute on the assembling dish, thereby reduces brake lining integral body amount of deformation because of expanded by heating in braking process.
Below in conjunction with accompanying drawing brake lining of the present utility model is elaborated, the plan view of the fan-shaped brake strip of provide is provided Fig. 2, and the A-A rotation schematic representation of the fan-shaped brake strip of provide is provided Fig. 3, and the side view of the fan-shaped brake strip of provide is provided Fig. 4; The plan view of providing friction plate pallet is provided Fig. 5; The A-A rotation schematic representation of providing friction plate pallet is provided Fig. 6, and the B-B rotation schematic representation of providing friction plate pallet is provided Fig. 7, and the side view of providing friction plate pallet is provided Fig. 8; Be illustrated in figure 9 as the fixedly structural representation of assembling dish, and in conjunction with above-mentioned accompanying drawing 1, concrete structure is formed and is assembled into:
Friction plate pallet (2-2) is fitted in fixedly by the half-cylindrical convex surface (6-2) of locating pin (6-1) and tray back and half-cylindrical concave surface (4-1) on the fixing assembling dish (2-1) and locatees on the assembling dish;
First cylindrical convex surface of brake strip steel backing (5-1) half-cylindrical concave surface (6-3) direct and on the friction plate pallet contacts, the wire nail (5-2) that has simultaneously T type groove on the brake strip steel backing pass the friction plate pallet and fixedly the circular hole on the assembling dish three is linked together, and at the fixing counterbore place of assembling dish T type groove is fixed with spring clamp; This brake strip is designed to sector structure.
In addition, brake strip, friction plate pallet, the fixing wire nail and the structure that is fixed together of spring clamp of assembling dish three by having T type groove on the brake strip steel backing, it is conveniently replaced to help friction plate.
It should be noted that the brake strip in the utility model has only related to sector structure, allly used design philosophy of the present utility model and only change other project organization of friction plate shape all in the protection authority of this patent.
In sum, brake lining of the present utility model can effectively be regulated brake lining deformation, reduces braking force and is out of shape the loss that causes because of overcoming, and have the characteristics of convenient disassembly when changing, and the brake strip intensity height that this is fan-shaped wears away the piece phenomenon in effectively suppressing to use.
The above; it only is the preferable embodiment of the utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.