CN202053126U - Crystal gemstone full-automatic polishing machine - Google Patents

Abstract

The utility model relates to a crystal gemstone full-automatic polishing machine, comprising a frame, a concave-convex plate, an optical disk and a reciprocating mechanism, wherein the reciprocating mechanism is driven by an electric appliance system control motor and a transmission system, an adhesion rod is mounted on the reciprocating mechanism and a crystal gemstone is embedded into the adhesion rod, characterized in that: a rod mounting mechanism, a mechanism for changing a grinding surface of the adhesion rod and an automatic rod parting mechanism are also mounted on the frame, the rod mounting mechanism is mounted on one end of the reciprocating mechanism, the optical disk and the concave-convex plate are mounted on another end of the reciprocating mechanism, the optical disk is mounted on an optical disk angle-changing mechanism and the automatic rod parting mechanism is mounted above the reciprocating mechanism. Compared with the conventional gemstone polishing machine, the crystal gemstone full-automatic polishing machine is added with the devices such as the automatic rod mounting mechanism and the automatic rod parting mechanism, thus the efficiency is high, more than ten grains of the crystals or gemstones with diameter of 1-5mm can be simultaneously polished at each time, so as to greatly increase the product quality and yield. The crystal gemstone full-automatic polishing machine also has other features of convenient operation, saved labor and time.

Description

The full-automatic sanding machine of quartzy jewel

Technical field

The utility model relates to a kind of gem processing equipment, specifically, is a kind of quartzy method of working gemstones and polishing (polishing) machine.

Background technology

Traditional jewel, the particularly processing of quartzy jewel, normal use is a kind of by positioning disk, screw rod, the anistree hand that parts such as sticking bar are formed carries out manually-operated, concrete step is that the sticking rod end head of cylinder is stained with rubber powder, after heating on the flame, embed unprocessed jewel blank again, insert the gong bar and be fixed tightly in anise on hand, on emery disc, grind 24 planes of bottom surface then, take out again, clean, on emery disc, grind 32 planes with another sticking bar, obtain the finished product of 57 planes of refraction, there is following defective in this anistree hand-held tool: off normal takes place in bonding blank often, deflection, adjustment sticks on the most advanced and sophisticated positive blank of bar and the backstay in the price fixing when whether being in same fore-and-aft plane, during just to line, can only rely on taking aim at of operator to look, and then the sticking bar that fixedly is inserted in the screw rod carry out hand lapping, in the operation, in order to prevent that sticking bar from rotating in process, fixing sticking bar need use the reinforcing instrument of pliers and so on, and operation easier is big, time-consuming taking a lot of work, everyone per hour can only do tens, and percent defective is very high, if misoperation, anistree hand also damages easily.In recent years in order to change this manually-operated behindhand type, abroad the someone has designed some machine for automatic working tools, for example adopt the two-sided machining tool of jewel of computer control, with manipulator the fixing back of jewel is ground on emery disc, with sensor the situation of grinding is outputed on the computer, commander's manipulator is accurately controlled the jewel angle of grinding.This machinery is because with high costs, domestic beyond affordability.We have also found some jewel machine for automatic working tools by literature search, for example:

1, Chinese patent, application number: 03252791.8, title: automatically grind rock drill, open (bulletin) number: CN2638921 applies for (patent right) people: Zhou Yuhang, address: No. 41 802 rooms, BuBu Road, Dieshan District, Wuzhou City, Guangxi Zhuang Autonomousnationality District, summary: a kind of mill synthetic cut stone machine, it has workbench, roughing mill, polishing disk and mill drive motors, it is characterized in that it also has: be positioned on the workbench, by the beam guideway of left column, right column, band screw mandrel and the portal frame of forming at the horizontal stepper motor of beam guideway one end; Be fixed on the slide block of beam guideway 3 and orthogonal the lifting platform of forming by the vertical guide rail of band screw mandrel and the vertical stepper motor 2 that is positioned at vertical guide rail one end with beam guideway; Be fixed on the slide block of vertical guide rail the angle adjuster of forming by turntable and angle adjustment stepper motor; The shaft angle degree adjuster of being made up of blank fixed axis that is positioned at front end and shaft angle degree adjuster stepper motor is installed on the turntable.It can disposablely be processed 20-50 jewel, and 5-7 face can finishing automatically the standard circular jewel carries out micron order flour milling and polishing, and its machining accuracy is high, and controllability is strong, and the jewel quality of working it out all reaches A level-AAA grade standard.

2, Chinese patent, application number: 200520134383.8, title: quartzy jewel is cut mill and polishing machine, open (bulletin) number: CN2858178, application (patent right) people: Yongjia Oubei Machine Tool Accessories Factory, address: industrial area, west bank, Yongjia County, Zhejiang Province bowl Beizhen City, summary: a kind of quartzy jewel is cut mill and polishing machine, comprise support, emery wheel, drive the motor and the driving belt of emery wheel rotation, the work piece holder device, the work piece holder device comprises that workpiece clamp is concrete, work piece holder seat and hold down gag, be positioned at the both sides of emery wheel, mainly be that emery wheel is fixedly mounted on the support, the work piece holder device is installed on the support by moving guide rail, this moving guide rail moves back and forth at relative emery wheel transverse direction, avoid emery wheel to move back and forth making driving belt generation degree of tightness to change and cause the vibration of emery wheel and rotation not steady, had the emery wheel rotation steadily, the advantage that the workpiece machining accuracy is high is applicable to synthetic quartz, cutting of jewel ground and polissoir.

3, Chinese patent, application number: CN200520134383.8, title: quartzy jewel is cut mill and polishing machine, the applying date: 2005.12.29, open (bulletin) number: CN2858178, the day for announcing: 2007.01.17 applies for (patent right) people: Yongjia Oubei Machine Tool Accessories Factory, address: industrial area, west bank, Yongjia County, Zhejiang Province bowl Beizhen City, invention (design) people: Chen Xiucheng; The Jin nation person, summary: a kind of quartzy jewel is cut mill and polishing machine, comprise support, emery wheel, drive the motor and the driving belt of emery wheel rotation, the work piece holder device, the work piece holder device comprises that workpiece clamp is concrete, work piece holder seat and hold down gag, be positioned at the both sides of emery wheel, mainly be that emery wheel is fixedly mounted on the support, the work piece holder device is installed on the support by moving guide rail, this moving guide rail moves back and forth at relative emery wheel transverse direction, avoided emery wheel to move back and forth making driving belt generation degree of tightness to change and cause the vibration of emery wheel and rotation not steady, has the emery wheel rotation steadily, the advantage that the workpiece machining accuracy is high is applicable to synthetic quartz, cutting of jewel ground and polissoir.

4, Chinese patent, application number: 89218865.0 titles: multi-functional jewel flour milling machine, application (patent right) people: Zhang Jin; Guo Xinghua; Ma Jingui, the address: South Road, Beijing, Urumqi City, Xinjiang Uygur Autonomous Regions No. 40 Xinjiang Central Asia company, summary: a kind of multi-functional jewel flour milling machine that is applicable to the diamond disk of metallic matrix or fiberglass matrix belongs to the jewelry processing equipment technical field.Its design adopts worm screw, worm-gear driven and principle integrated applications such as camshaft location, gear pair transmission and scale demonstration to finish.Principal character is by providing a cover arm-and-hand system, adjustable upright post system, main transmission, electric system, body part and accessory etc. to cooperate the agent structure of forming this machine.Use indexing accuracy, technological level and operating efficiency that this machine can improve its product, be specially adapted to jewelry processing and fabricating industry.

5, Chinese patent, application number: 91218062.5, title: the manual processing machine of mineral products jewel, open (bulletin) number: CN2095089, application (patent right) people: Jiang Jicheng, address: South Korea North Cholla, summary: the manual processing machine of a kind of mineral products jewel, it comprises base, have jewel folder finishing rod, abrasive disk, polishing disk, fit tube, accept bolt, nut turning cylinder, driving shaft, two belt pulleys, idler roller and driving-belts etc.Abrasive disk and polishing disk are arranged on the position of the same distance in the manual trim rod center of circle, and two dishes rotate with opposite direction, can make the manual trim rod be condensed to the shortest from the working time that abrasive disk moves to polishing disk like this.Thereby by adjust nut can make accept move on the bolt make the thickness wear down the amount of thickness of polishing disk rising attenuate, use up polishing disk thus.

Mill cut by above-mentioned disclosed quartzy jewel and polishing machine has solved the behindhand type of traditional manually-operated processing, accelerated grinding rate to a certain extent, improved output, but also have a lot of links to need manually-operated, the machinery that has is because reasons in structure, the face of polishing (polishing) is limited, and the quality of quartzy jewel is stable inadequately.

The inventor is in order to overcome the shortcoming that existing quartzy jewel is cut mill and polishing machine, designed a kind of polishing process automation device, and applied for Chinese patent, title: quartzy jewel machine for automatically polishing, the patent No.: the CN200820104180.8 applying date: 2008.04.14, open (bulletin) number: CN201172178, open (bulletin) day: 2008.12.31, application (patent right) people: Qin Xueheng, address: No. 1, Shanglin County, 530511 Guangxi Zhuang Autonomous Region Qiao Xian town Qiao Xian South St, invention (design) people: Qin Xueheng, summary: a kind of quartzy jewel sanding machine, this sanding machine adopts automatic reciprocating travel mechanism and manually embeds the device that grinding mechanism combines the grinding of quartzy jewel, wherein both sides are equipped with some chuck bars and the sticking bar that matches on the reciprocating device, embed quartzy jewel on the sticking bar, the reciprocating device next door is provided with CD and the buckplate that adapts to angle with sticking bar, reciprocating device is by motor-operated transmission system drives, and automatic reciprocating travel mechanism is controlled by electric system; Manually embed grinding mechanism and be divided into two parts, a part is for grinding the sub-agencies at the end, and another part is the sub-agencies of abradant surface, and two parts all are installed on the work top.This crystal jewel sanding machine can replace the anistree hand of traditional gem processing, can grind simultaneously more than 10 at every turn, and crystal or the jewel of diameter between 1-5mm, the polishing process automation can increase substantially product quality and output, and is easy to operate, during laborsaving joint.

The fine solution of automatic reciprocating travel mechanism of this quartzy jewel sanding machine of inventor's development for a long time can't be to 32 problems more than the face of a quartzy jewel automatic grinding, improved operating efficiency, but sticking bar embeds the hand-manipulated slow of jewel, and sticking bar embeds jewel also needs manually will glue bar insertion reciprocating device later on.

Summary of the invention

The purpose of this utility model is to provide a kind of can overcome the deficiencies in the prior art part, do not need the artificial sticking bar that inserts, can reduce manually-operated, increase substantially efficient and product quality and output, easy to operate, the quartzy jewel during laborsaving joint automatically polishes (polishing) machine.

For achieving the above object, the utility model improves on the quartzy jewel machine for automatically polishing basis of development in 2008, and concrete technical scheme is as follows:

The full-automatic sanding machine of quartzy jewel, comprise frame, buckplate, CD and reciprocating device, described reciprocating device is driven by electric system control motor and transmission system, and reciprocating device is equipped with sticking bar, be embedded with quartzy jewel on the sticking bar, it is characterized in that; The mechanism of dress linkage, the sticking bar abradant surface of conversion also is installed on the frame and takes off linkage automatically, the dress linkage is installed in an end of reciprocating device, CD and buckplate are installed in the reciprocating device other end, CD is installed on the CD angle shift mechanism, takes off the top that linkage is installed in reciprocating device automatically.

Above-described dress linkage can be manually to adorn linkage or adorn linkage automatically, automatically the dress linkage comprises hopper, pusher motor, push rod and slide plate, hopper is installed in the top of slide plate, sticking bar (quartzy jewel blank through polish, sharpening) falls slide plate in order from hopper, and push rod is pushed into reciprocating device with slide plate; Slide plate is provided with groove.

The mechanism of the sticking bar abradant surface of above-described conversion adopts sticking bar flexible connection structure, sticking bar flexible connection mechanism is that gear is connected with gear shaft, gear shaft has axle sleeve outward, axle sleeve inside connects sticking bar fixed cover by pin, inner spring is stuck in axle sleeve and sticking bar fixed cover two ends, on the sticking bar fixed cover groove that cooperates with sticking bar is arranged downwards, magnet is housed in the groove.Below push rod advanced slide plate reciprocating device, the charging supporting plate was pushed to the sticking bar on the slide plate the sticking bar fixed cover that is inlaid with magnet and is attracted the location toward the top, grinds.That is to say, sticking bar is in the reciprocal process of rectilinear orbit, by the appropriate degree of the sticking bar of mechanism with flexible elements adjustment in the CD grinding, make the quartzy jewel grinding of sticking bar head and the contact-making surface of CD must keep certain elasticity, make when sticking bar grinds flexible, the composition surface of control jewel and CD grinding, otherwise can cause overgrinding or grinding inadequately, be the important method that guarantees the appropriate degree in the automatic reciprocating conversion grinding of quartzy jewel so glue bar with the mechanism with flexible elements adjustment.

Described buckplate is to make the sticking bar of flour milling control the mechanism of quartzy jewel in the CD grinding by buckplate when reciprocating device moves.When sticking bar was fallen the position of buckplate low-lying (recessed), the quartzy jewel of sticking bar ground on CD, and when rising to protruding position, the quartzy jewel of sticking bar does not grind.

Described CD angle shift mechanism is periodically to change to the CD elevation angle, to adapt to the angle that quartzy jewel grinds.

Mechanism, the CD angle shift mechanism of the sticking bar abradant surface of above-described conversion is that the quartzy jewel on the sticking bar needs continuous conversion face in process of lapping, to grind 24 plate faces such as a quartzy jewel base, top margin will grind 32 plate faces, 24 or 32 angles that just need the sticking bar of control, it is glittering in different light angles to realize grinding the quartzy jewel of finishing.

In order to protect the jewel of CD and grinding, also be provided with automatic wiping dish device and automatic oiling powder device, by wiping dish device motor, add the oil-bound distemper Electric Machine Control, CD angle control driven by motor CD angle shift mechanism, the angle (elevation angle) of jewel is ground in control.

Automatically take off linkage and constitute, be installed on the frame, be positioned at the top of reciprocating device by discharging motor and stripper.

Above-described electric system is the automatic control component of the control panel of the automatic reciprocating travel mechanism of control, can adopt the control of single-chip microcomputer or microcomputer, mainly be to control the round number of times of each grinding process reciprocating device and mobile distance and frequency respectively.

Above-described transmission adopted rocking bar and connecting rod, motor output shaft is received gearbox, the gearbox connective pole, and connecting rod is connected with push rod and rocking bar, import chain drive structure or belt transmission structure then into, mains supply leads to the terminals of motor behind insurance and power control switch.

The method of the full-automatic polishing of the quartzy jewel of the utility model and the course of work and principle are:

Being stained with blank on the sticking bar carries out after sharpening polishes, deliver to full-automatic upper boom of the present utility model to automatic reciprocating travel mechanism, set reciprocal time, the program of frequency, start the power supply of automatic reciprocating travel mechanism motor, automatic reciprocating travel mechanism can drive sticking bar fixed cover and move, when sticking bar also moves along with automatic reciprocating travel mechanism, crystal or jewel that sticking rod end head embeds are adjusted required angle by buckplate, on CD, grind a face, electric system drives the angle that the flour milling angle controller changes sticking bar again, jewel grinds an angle again on CD, whenever reciprocating device moves once, crystal or jewel just can grind a face, the CD angle shift mechanism periodically changes for the CD elevation angle, to adapt to the angle that quartzy jewel grinds, move back and forth (generally being 18-36 time) through several times, grind and finish, unload sticking bar with taking off linkage automatically, (process of lapping is to control flour milling with buckplate, and promptly sticking bar is controlled quartzy jewel by buckplate and ground at CD when reciprocating device moves); After unloading sticking bar the quartzy jewel that glues the bar front end is heated, the quartzy jewel of polishing one end is deviate from, the sticking more the other way around other end, last machine repeats to grind 18-36 time, take out and clean, just can obtain the quartzy gem products (54 plane of refraction are arranged) on the plane of refract light, this product can reflect dazzling radiance under the irradiation of light.

The utility model has the advantages that:

1, the utility model has adopted the polishing process automation, automatic reciprocating travel mechanism reequips, increase automatic dress bar, taken off lever apparatus and automatically wiping dish device and self-oil feeder automatically, one side and both sides are installed sticking bar more than 10, can grind crystal or jewel more than 10 simultaneously at every turn, and diameter is between 1-5mm, can increase substantially product quality and output, easy to operate, during laborsaving joint, a people can keep an eye on two automatic reciprocating mobile machines simultaneously.

2, quartzy jewel polishing equipment of the present utility model has adopted the structure of automatic control linkage part, under the control of electric-control system, by controlling each motor, can make automatic reciprocating travel mechanism realize moving horizontally, under the effect of sticking bar flexible connection structure, each angle of grinding and dynamics can obtain the well control of rule, and the gemological quality that processes is well guaranteed.

3, the design that personalizes, can imitate the flexibility of staff, more as accurately, be fit to long-play than manual behaviour, can make the jewel of most of specification on the market, the jewel quality that the full-automatic quartzy jewel sanding machine of use invented technology is worked it out all can reach the A grade standard.

4, structure is comparatively simple, operates uncomplicatedly, and the common laborer can operation on duty through simple training.

Description of drawings

Fig. 1 is the enforcement structural representation of the full-automatic sanding machine of quartzy jewel.

Fig. 2 is the structural representation (amplification) of sticking bar flexible connection mechanism.

Component names among the figure:

1, the pusher motor, 2, push rod, 3, slide plate, 4, hopper, 5, the charging supporting plate, 6, the flour milling angle controller, 7, gear-box, 8, the discharging motor, 9, stripper, 10, frame, 11, buckplate, 12, CD, 13, wiping dish device motor, 14, CD angle control motor, 15, the CD angle shift mechanism, 16, add the oil-bound distemper motor, 17, discharge bucket, 18, rocking bar, 19, decelerator, 20, reciprocating device control motor, 21, sticking bar fixed cover, 22, sticking bar, 23, spring, 24, the charging motor, 25, gear, 26, gear shaft, 27, axle sleeve, 28, pin, 29, inner spring, 30, magnet.

The specific embodiment

As shown in Figure 1: move back and forth flour milling machine and draw together and comprise frame, adorn bar device, reciprocating device, conversion automatically and grind mechanism, the CD mechanism of angle and take off linkage automatically, automatic reciprocating travel mechanism controls motor drives by electric system, automatically dress bar device is installed in an end of reciprocating device, the reciprocating device next door is provided with CD and the buckplate that adapts to angle with sticking bar, takes off the top that linkage is installed in reciprocating device automatically; Wherein adorn the bar device automatically and comprise hopper 4, pusher motor 1, push rod 2 and slide plate 3, hopper 4 is installed in the top of slide plate 3, and sticking bar 22 falls slide plate 3 in order from hopper, and push rod 2 is pushed into reciprocating device with slide plate 3; Reciprocating device comprises reciprocating device control motor 20, rocking bar 18, gear-box 7, sticking bar fixed cover 21 and buckplate 11, reciprocating device control motor 20 drives rocking bar 18 and gear-box 7, some sticking bar fixed covers 21 and the sticking bar 22 that matches are installed in the one or both sides of gear-box 7, be embedded with quartzy jewel on the sticking bar 7, the face that on CD 12, grinds and determine by buckplate 11 to grind; Sticking bar fixed cover 21 1 ends are installed in the gear-box 7, motor drives to gear-box 7, and gear-box is furnished with gear according to sticking bar fixed cover and the sticking bar number that matches, and every sticking bar fixed cover 21 tops are equipped with spring 23, flexible when feasible sticking bar grinds, the composition surface that control jewel and CD grind; Reciprocating device is provided with flour milling angle controller 6, the angle that the sticking bar of control grinds; The sticking bar fixed cover 21 of reciprocating device is semicircular tube seat, be inlaid with magnet above, below push rod 2 advanced slide plate 3 reciprocating device, charging supporting plate 5 was pushed to the sticking bar fixed cover 21 that is inlaid with magnet with the sticking bar 22 on the slide plate 3 and is attracted the location toward tops, grinds.CD 12 is installed on the CD angle shift mechanism 15; can control angle and plane that sticking bar grinds; for the jewel of protecting CD 15 and grinding; also be provided with automatic wiping dish device and automatic oiling powder device; by wiping dish device motor 13, add oil-bound distemper motor 16 control; CD angle control motor 14 drives CD angle shift mechanism 15, and the angle of jewel is ground in control.Automatically take off linkage and constitute, be installed on the frame 10, be positioned at the top of reciprocating device by discharging motor 8 and stripper 9.

As shown in Figure 2: as shown in Figure 2: sticking bar flexible connection mechanism is that gear 25 is connected with gear shaft 26, axle sleeve 27 is arranged outside the gear shaft 26,27 inner connections by pin 28 of axle sleeve are glued bar fixed cover 21, inner spring 29 is stuck in axle sleeve 27 and sticking bar fixed cover 21 two ends, on the sticking bar fixed cover 21 groove that cooperates with sticking bar 22 is arranged downwards, magnet 30 is housed in the groove.

Claims (7)

1. full-automatic sanding machine of quartzy jewel, comprise frame, buckplate, CD and reciprocating device, described reciprocating device is driven by electric system control motor and transmission system, and reciprocating device is equipped with sticking bar, be embedded with quartzy jewel on the sticking bar, it is characterized in that; The mechanism of dress linkage, the sticking bar abradant surface of conversion also is installed on the frame and takes off linkage automatically, the dress linkage is installed in an end of reciprocating device, CD and buckplate are installed in the reciprocating device other end, CD is installed on the CD angle shift mechanism, takes off the top that linkage is installed in reciprocating device automatically.

2. the full-automatic sanding machine of quartzy jewel according to claim 1, it is characterized in that: described dress linkage is manually to adorn linkage or adorn linkage automatically, automatically the dress linkage comprises hopper, pusher motor, push rod and slide plate, hopper is installed in the top of slide plate, sticking bar falls slide plate in order from hopper, and push rod is pushed into reciprocating device with slide plate; Slide plate is provided with groove.

3. the full-automatic sanding machine of quartzy jewel according to claim 1, it is characterized in that: the mechanism of the sticking bar abradant surface of described conversion adopts sticking bar flexible connection structure, sticking bar flexible connection mechanism is that gear is connected with gear shaft, gear shaft has axle sleeve outward, axle sleeve inside connects sticking bar fixed cover by pin, inner spring is stuck in axle sleeve and sticking bar fixed cover two ends, on the sticking bar fixed cover groove that cooperates with sticking bar is arranged downwards, and magnet is housed in the groove.

4. the full-automatic sanding machine of quartzy jewel according to claim 1 is characterized in that: CD is provided with automatic wiping dish device and self-oil feeder, by wiping dish device motor, add the oil-bound distemper Electric Machine Control.

5. the full-automatic sanding machine of quartzy jewel according to claim 1 is characterized in that: take off linkage automatically and be made of discharging motor and stripper, be installed on the frame, be positioned at the top of reciprocating device.

6. the full-automatic sanding machine of quartzy jewel according to claim 1 is characterized in that: described electric system adopts single-chip microcomputer or microcomputer control.

7. the full-automatic sanding machine of quartzy jewel according to claim 1, it is characterized in that: described transmission adopted rocking bar and connecting rod, motor output shaft is received gearbox, the gearbox connective pole, connecting rod is connected with push rod and rocking bar, import chain drive structure or belt transmission structure then into, mains supply leads to the terminals of motor behind insurance and power control switch.

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