CN202046449U

CN202046449U - Novel waste cigarette rejecting device of cigarette machine

Info

Publication number: CN202046449U
Application number: CN2011200783145U
Authority: CN
Inventors: 何沁明
Original assignee: KUNMING KAIYUE ELECTROMECHANICAL PLASTIC CO Ltd
Current assignee: KUNMING KAIYUE ELECTROMECHANICAL PLASTIC CO Ltd
Priority date: 2011-03-23
Filing date: 2011-03-23
Publication date: 2011-11-23
Anticipated expiration: 2021-03-23

Abstract

The utility model discloses a novel waste cigarette rejecting device of a cigarette machine, which is mainly applied to a bundling press of a cigarette machine. The main technical solution is as follows: a transverse regulating plate and a longitudinal regulating plate are fixedly installed on a bottom plate, a lifting regulating plate is fixed in front of the longitudinal regulating plate, a solenoid valve is fixed on the lifting regulating plate, which is connected with a gas circuit by a screw thread, a gas blowing plate is fixed on a gas circuit plate, a gas storage tank is fixed on the bottom plate, one end of the gas storage tank is connected with a high-pressure gas source of the device, the other end thereof is connected with a gas pipe, the other end of the gas pipe is connected with an air inlet of the solenoid valve, the opposite surface of the gas blowing plate is provided with a proximity sensor by a frame. By testing, the novel waste cigarette rejecting device of a cigarette machine can completely avoid the happening of the phenomenon that the unqualified cigarette is not rejected and the mould box is damaged, which can guarantee the cigarette in each mould box to satisfy the mass requirement, and can effectively improve the production efficiency of this technique.

Description

The useless cigarette of a kind of later-model cigarette machine props up device for eliminating

One, technical field

The useless cigarette of diaphragm capsule that the utility model belongs on a kind of cigarette machine props up device for eliminating, mainly is used on the bundling press of cigarette machine.

Two, background technology

Existing cigarette machine bundling press diaphragm capsule cigarette props up device for eliminating and (sees Fig. 1,2,3), mainly by base 1, push rod 2, lining 3, pushing rod sleeve 4, slide block 5, shaft clevis 6, pin 7, lever 8, lever shaft 9, cylinder 10, piston rod 11, push rod 12, power-transfer clutch 13, clutch teeth 14, cam roller seat 15, cam roller 16, cylindrical cam 17, deep groove ball bearing 18, camshaft 19, frame 20, screw 21, load-transfer device 22, diaphragm capsule 23, frame 24, opto-electronic pickup 25, spring perch 26, spring 27, nut 28, packing ring 29, binding ring 30, thrust baring 31, needle bearing 32, spring 33, tracheae 34, electromagnetic valve 35, screw 36 parts such as grade are formed.

Its structure: (seeing Fig. 1,2) is at the right lower quadrant of frame 20, by screw pushing rod sleeve 4 is fixed on the frame 20, mounting bush 3 in pushing rod sleeve 4 holes, push rod 2 are installed in the lining 3, slide block 5 is connected shaft clevis 6 by pin 7 by the rear end of screw retention at push rod 2 with slide block 5; In the hole of the upper left quarter of frame 20, deep groove ball bearing 18 is installed, in the inside of this ball-bearing casing, camshaft 19 is installed, cylindrical cam 17 by screw retention on camshaft 19; In the hole of the middle and upper part of frame 20, (see figure 3) is installed needle bearing 32 and thrust baring 31, and lever shaft 9 is installed in needle bearing 32 and thrust baring 31 holes, at the right-hand member of lever shaft 9, by screw the upper end of lever 8 is fixed, the lower end of lever 8 links to each other with shaft clevis 6 by pin 7; Mounting spring 33 in the right-hand member hole of lever shaft 9, the right-hand member of spring 33 withstands power-transfer clutch 13, and the lower end of power-transfer clutch 13 links to each other with lever 8 by pin; Cam roller seat 15 is enclosed within on the lever shaft 9, and cam roller 16 usefulness packing rings 29, nut 28 are fixed on the cam roller seat 15, and the periphery of cam roller 16 contacts with the camming surface of cylindrical cam 17; Clutch teeth 14 usefulness nuts are fixed on the middle part of roller cam seat 15 right sides; Cylinder 10 is installed in the upper right end face of frame 20 by screw, and push rod 12 is fixed on the left end of cylinder piston rod 11 by screw thread, outside push rod 12, mounting spring 27, spring perch 26 by screw retention in the hole of frame 20 right sides; (see figure 1) opto-electronic pickup 25 is fixed on the frame 24 by screw thread, and frame 24 is fixed on the rear of diaphragm capsule 23.

Principle of work (is seen Fig. 1,2,3): when machine run, camshaft 19 drives cylindrical cam 17 rotations, so the camming surface of cylindrical cam 17 drives cam roller 16 and cam roller seat 15 is swung (seeing Fig. 1 double-head arrow) around lever shaft 9 together, meanwhile, diaphragm capsule 23 is also at the motion off and on of being turned left by the right side under the driving of load-transfer device 22 (diaphragm capsule 23 by screw retention on load-transfer device 22), receiving load-transfer device 22 when electromagnetic valve 35 carries when the signal (sending by opto-electronic pickup 25) that the nonconformity cigarette props up is arranged in the diaphragm capsule 23 of coming, electromagnetic valve 35 is connected (see figure 3), pressurized air enters cylinder 10 by electromagnetic valve 35 by tracheae 34, promote piston rod 11 to left movement, so push rod 12 withstands power-transfer clutch 13, power-transfer clutch 13 and clutch teeth 14 engagement (see figure 1)s, clutch teeth 14 is fixed on the cam roller seat 15, so cam roller seat 15 drives lever 8 and swings together around lever shaft 9, lever 9 promotes slide block 5 by shaft clevis 6 again and push rod 2 moves (see figure 1), at this moment, containing diaphragm capsule 23 that the nonconformity cigarette props up (nominal cigarette props up) just is transferred and is with 22 to be transported to push rod 2 dead aheads, so push rod 2 props up the whole cigarettes in this diaphragm capsule from diaphragm capsule and releases, just picked out also that inferior-quality cigarette props up in this diaphragm capsule, push rod 2 returns then, electromagnetic valve 35 is closed, spring 27 pushes away piston rod 11 right sides, spring 33 is pushed power-transfer clutch 13 to the right open, power-transfer clutch 13 is thrown off with clutch teeth 14, load-transfer device 22 continues to drive other and contains the diaphragm capsule that cigarette props up and make intermittent moment, wait for the next diaphragm capsule signal that the nonconformity cigarette props up that contains, so circulation.

Electrical installation principle (seeing Fig. 1,8): opto-electronic pickup 25 carries out cigarette and props up defects detection, coder carries out the phase-detection of diaphragm capsule, detected signal is handled by programmable controller, when being housed, diaphragm capsule that the nonconformity cigarette props up is about to arrive when picking the cigarette position, controller output signal is opened electromagnetic valve 35, pressurized air enters cylinder 10 by electromagnetic valve, promoting piston rod 11 stretches out, thereby promote power-

transfer clutch

13,14 engagements, the whole cigarettes that push rod 2 will be contained give up cigarette to prop up prop up from diaphragm capsule rejects.The diaphragm capsule of rejecting after cigarette props up leaves when picking the cigarette position, and controller output signal is closed electromagnetic valve 35.

In said process, because camshaft 19 random devices are made synchronous discontinuous running, when electromagnetic valve 35 accepts to contain in the diaphragm capsule nonconformity cigarette supported signal, when piston rod 11 promotion push rods 12 withstand power-transfer clutch 13, occurring power-transfer clutch 13 and clutch teeth 14 easily can not the ingear phenomenon, causes push rod 2 can not swing, and stays in the diaphragm capsule so the nonconformity cigarette props up, cause the nonconformity cigarette to prop up the inflow next process, had a strong impact on the quality of product; In addition, after cylindrical cam 17 wearing and tearing, the gap appears between cylindrical cam 17 and the cam roller 16, cause push rod 2 and the relative position of diaphragm capsule 23 in motion process deviation to occur, just when push rod 2 is picked out cigarette and is propped up, contain diaphragm capsule that the nonconformity cigarette props up not in the dead ahead of push rod 2, the phenomenon that push rod 2 breaks diaphragm capsule 23 or push rod 2 is fractureed then can appear, must shut down and keep in repair, influenced the work efficiency of machine, the quality of product also can't guarantee simultaneously, badly influences whole production efficient; And this complex structure, part is many, and maintenance difficult, manufacturing cost are also high.

Three, summary of the invention

The main technical problems to be solved in the utility model and purpose are: prop up the deficiency that device for eliminating exists at the useless cigarette of existing cigarette machine diaphragm capsule, the useless cigarette of design one cover brand new props up device for eliminating and replaces, thoroughly overcoming the nonconformity cigarette props up and leak to be rejected and diaphragm capsule such as is broken at phenomenon, fundamentally improve the work efficiency of this procedure, reduce production costs, guarantee that product design meets technical requirements.

Main technical schemes of the present utility model is: on base plate, fix a lateral adjustments plate, on the lateral adjustments plate, fix a vertical regulating plate, the lift adjustment plate is fixed on vertical regulating plate front, electromagnetic valve is fixed on the lift adjustment plate, the electromagnetic valve joint is threaded with gas path plate, the air blowing plate is fixed on the gas path plate, storage tank is fixed on the base plate, respectively connects a joint about storage tank, and an end of storage tank links to each other with the high-pressure air source of former machine, the other end links to each other with tracheae, the other end of tracheae links to each other with the electromagnetic valve joint, at the rear of diaphragm capsule, fixes a frame by screw on the pedestal of equipment, an opto-electronic pickup is installed on frame, in air blowing plate opposite and diaphragm capsule front, fix a frame, a proximity transducer is installed on frame.

The utility model passes through probationary certificate: avoided inferior-quality cigarette to prop up fully and leaked the phenomenon generation that rejecting and diaphragm capsule are broken; Simple in structure, fault rate is low, and is easy to maintenance; Improved the production efficiency of this procedure effectively, guaranteed that cigarette in each diaphragm capsule props up to conform to quality requirements.

Four, description of drawings

Below in conjunction with accompanying drawing, the utility model is done to describe in further detail.

Fig. 1 is the block diagram that existing cigarette props up device for eliminating.

Fig. 2, the A-A that is Fig. 1 is to cutaway view.

Fig. 3, the B that is Fig. 1 is to full sectional view.

Fig. 4 is a block diagram of the present utility model.

Fig. 5, the C that is Fig. 4 is to birds-eye view.

Fig. 6, the D-D of Fig. 5 is to cutaway view.

Fig. 7 is the enlarged drawing of local E among Fig. 4.

Fig. 8 is the electrical installation functional block diagram that existing cigarette props up device for eliminating.

Fig. 9 is an electrical installation functional block diagram of the present utility model.

Five, the specific embodiment

With reference to Fig. 4, the utility model mainly by: base plate 1, base plate 1 screw 21,, load-transfer device 22, diaphragm capsule 23, frame 24, opto-electronic pickup 25, air blowing plate 37, gas path plate 38, joint 39, joint 40, storage tank 41, electromagnetic valve 42, vertically parts such as regulating plate 43, U-shaped frame 44, tracheae 45, lift adjustment plate 46, lateral adjustments plate 47, joint 48, proximity transducer 49, frame 50 are formed.

With reference to Fig. 4,5,6,7, main technical schemes of the present utility model is specifically described: (see Fig. 7,6) on base plate 1, fix a lateral adjustments plate 47 by screw 21, on lateral adjustments plate 47, pass through vertical regulating plate 43 of screw retention, lift adjustment plate 46 is by the front of screw retention at vertical regulating plate 43, electromagnetic valve 42 by screw retention on lift adjustment plate 46, the joint 39 at electromagnetic valve 42 air extractor duct places is threaded with gas path plate 38, air blowing plate 37 by screw retention on gas path plate 38, storage tank 41 usefulness U-shaped framves 44 and screw retention are on base plate 1, about storage tank 41, respectively connect a joint 40, one end of storage tank 41 links to each other with the high-pressure air source of equipment, the other end links to each other with tracheae 45, the other end of tracheae 45 links to each other with the air inlet connections 48 of electromagnetic valve 42, (see Fig. 4,5) at the rear of diaphragm capsule 23, on the pedestal of equipment, fix a frame 24 by screw, an opto-electronic pickup 25 is installed on frame 24, in the opposite of air blowing plate 37 and the front of diaphragm capsule 23, on the pedestal of equipment, fix a frame 50 by screw, a proximity transducer 49 is installed on frame 50.

Used mechanical component are general part and gauge member in the utility model structure.

Electric elements such as used electromagnetic valve, sensor are the gauge member that can purchase on the market in the utility model structure.

See Fig. 4,5, principle of work of the present utility model: will contain in the process that diaphragm capsule 23 that cigarette props up carries from right to left at load-transfer device 22, when in case opto-electronic pickup 25 detects and contains the nonconformity cigarette in the diaphragm capsule and prop up, photoelectric switch 25 sends signal to electromagnetic valve 42 and proximity transducer 49, electromagnetic valve 42 and proximity transducer 49 are ready, when under containing the driving of diaphragm capsule 23 that the nonconformity cigarette props up, arriving the place ahead of air blowing piece 37 at load-transfer device, when proximity transducer 49 also detects this diaphragm capsule, electromagnetic valve 42 is connected, so electromagnetic valve 42 ventilations, whole cigarettes in this diaphragm capsule are propped up blow out, prop up thereby rejected the nonconformity cigarette.

With reference to Fig. 9, electric part of the present utility model props up the opto-electronic pickup 25 of defects detection, coder, programmable controller, the photoelectrical coupler of phase-detection, the proximity transducer 49 that picks the cigarette position probing, programmable controller, electromagnetic valve 42 by cigarette and forms.

With reference to Fig. 9, electrical installation principle of the present utility model:, therefore the signal of opening this electromagnetic valve is picked the cigarette control signal as new equipment in the time need picking cigarette because the electromagnetic valve 35 in the former machine all will open once at every turn; Because electromagnetic valve 35 is just opened before picking cigarette actual, pick the cigarette position probing so need only add a proximity transducer 49, with add a programmable controller, simultaneously the link tester of former electromagnetic valve 35 is crossed photoelectrical coupler and convert the receptible level of controller to, as picking cigarette control signal input programmable logic controller; When picking the cigarette control signal, proximity transducer 49 detects diaphragm capsule and enters when picking the cigarette position, and programmable controller is just opened electromagnetic valve 42, and pressurized air is propped up blowing through electromagnetic valve with the cigarette in the diaphragm capsule; Pick cigarette control signal or proximity transducer 49 when nothing and detect diaphragm capsule and leave when picking the cigarette position, programmable controller cuts out electromagnetic valve 42.

The utility model has mainly solved two problems: blow the first, synchronously: when opto-electronic pickup 25 sends signal, electromagnetic valve 42 and proximity transducer 49 all are ready, therefore needn't consider synchronous problem, as long as receiving, electromagnetic valve 42 picks smoke signal, proximity transducer 49 detects this diaphragm capsule again simultaneously, electromagnetic valve 42 just can be connected, and blows out (promptly rejecting) so pressurized air just can be propped up the whole cigarettes in this diaphragm capsule.The second, owing to be that power by gas blows out cigarette and props up, belong to flexible formula, can not damage diaphragm capsule.

The utility model not only props up rejecting as the useless cigarette on the cigarette machine bundling press, also can be used for the mechanism of other similar applications.

Claims

1. the useless cigarette of later-model cigarette machine props up device for eliminating, contain base (1), screw (21), load-transfer device (22), diaphragm capsule (23), frame (24), opto-electronic pickup (25), it is characterized in that: the structure of device is, on base plate (1), fix a lateral adjustments plate (47) by screw (21), go up by a vertical regulating plate of screw retention (43) at lateral adjustments plate (47), lift adjustment plate (46) is by the front of screw retention at vertical regulating plate (43), electromagnetic valve (42) by screw retention on lift adjustment plate (46), the joint (39) at electromagnetic valve (42) air extractor duct place is threaded with gas path plate (38), air blowing plate (37) by screw retention on gas path plate (38), storage tank (41) uses U-shaped frame (44) and screw retention on base plate (1), about storage tank (41), respectively connect a joint (40), one end of storage tank (41) links to each other with the high-pressure air source of equipment, the other end links to each other with tracheae (45), the other end of tracheae (45) links to each other with the air inlet connections (48) of electromagnetic valve (42), rear in diaphragm capsule (23), on the pedestal of equipment, fix a frame (24) by screw, go up an installation opto-electronic pickup (25) at frame (24), in the opposite of air blowing plate (37) and the front of diaphragm capsule (23), on the pedestal of equipment, fix a frame (50) by screw, go up at frame (50) proximity transducer (49) is installed.

2. the useless cigarette of cigarette machine according to claim 1 props up device for eliminating, it is characterized in that: the electric part of device props up the opto-electronic pickup (25) of defects detection, coder, programmable controller, the photoelectrical coupler of phase-detection, the proximity transducer (49) that picks the cigarette position probing, programmable controller, electromagnetic valve (42) by cigarette and forms.